ABSTRACT
This test method deals with the acceptance criteria for the magnetic particle examination of forged steel crankshafts and forgings having large main bearing journal or crankpin diameters. Covered here are three classes of forgings, which shall be evaluated under two areas of inspection, namely: major critical areas, and minor critical areas. During inspection, magnetic particle indications shall be classified as: surface indications, which include nonmetallic inclusions or stringers, open or twist cracks, flakes, or pipes; open or pinpoint indications; and non-open indications. Procedures for dimpling, depressing, inspection, and product marking are also mentioned.
SCOPE
1.1 This is an acceptance specification for the magnetic particle inspection of forged steel crankshafts having main bearing journals or crankpins 4 in. [200 mm] or larger in diameter.  
1.2 There are three classes, with acceptance standards of increasing severity:  
1.2.1 Class 1.  
1.2.2 Class 2 (originally the sole acceptance standard of this specification).  
1.2.3 Class 3 (formerly covered in Supplementary Requirement S1 of Specification A456 – 64 (1970)).  
1.3 This specification is not intended to cover continuous grain flow crankshafts (see Specification A983/A983M); however, Specification A986/A986M may be used for this purpose.
Note 1: Specification A668/A668M is a product specification which may be used for slab-forged crankshaft forgings that are usually twisted in order to set the crankpin angles, or for barrel forged crankshafts where the crankpins are machined in the appropriate configuration from a cylindrical forging.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.5 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch units.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language
  • Technical specification
    5 pages
    English language

SIGNIFICANCE AND USE
4.1 This practice shall be used when ultrasonic inspection is required by the order or specification for inspection purposes where the acceptance of the forging is based on limitations of the number, amplitude, or location of discontinuities, or a combination thereof, which give rise to ultrasonic indications.  
4.2 The acceptance criteria shall be clearly stated as order requirements.
SCOPE
1.1 This practice for ultrasonic examination covers turbine and generator steel rotor forgings covered by Specifications A469/A469M, A470/A470M, A768/A768M, and A940/A940M. This practice shall be used for contact testing only.  
1.2 This practice describes a basic procedure of ultrasonically inspecting turbine and generator rotor forgings. It does not restrict the use of other ultrasonic methods such as reference block calibrations when required by the applicable procurement documents nor is it intended to restrict the use of new and improved ultrasonic test equipment and methods as they are developed.  
1.3 This practice is intended to provide a means of inspecting cylindrical forgings so that the inspection sensitivity at the forging center line or bore surface is constant, independent of the forging or bore diameter. To this end, inspection sensitivity multiplication factors have been computed from theoretical analysis, with experimental verification. These are plotted in Fig. 1 (bored rotors) and Fig. 2 (solid rotors), for a true inspection frequency of 2.25 MHz, and an acoustic velocity of 2.30 in./s × 105 in./s [5.85 cm/s × 105 cm/s]. Means of converting to other sensitivity levels are provided in Fig. 3. (Sensitivity multiplication factors for other frequencies may be derived in accordance with X1.1 and X1.2 of Appendix X1.)  
FIG. 1 Bored Forgings
Note 1: Sensitivity multiplication factor such that a 10 % indication at the forging bore surface will be equivalent to a 1/8 in. [3 mm] diameter flat bottom hole. Inspection frequency: 2.0 MHz or 2.25 MHz. Material velocity: 2.30 in./s × 105 in./s [5.85 cm/s × 105 cm/s].
FIG. 2 Solid Forgings
Note 1: Sensitivity multiplication factor such that a 10 % indication at the forging centerline surface will be equivalent to a 1/8 in. [3 mm] diameter flat bottom hole. Inspection frequency: 2.0 MHz or 2.25 MHz. Material velocity: 2.30 in./s × 105 in./s [5.85 cm/s × 105 cm/s].
FIG. 3 Conversion Factors to Be Used in Conjunction with Fig. 1 and Fig. 2 if a Change in the Reference Reflector Diameter is Required
1.4 Considerable verification data for this method have been generated which indicate that even under controlled conditions very significant uncertainties may exist in estimating natural discontinuities in terms of minimum equivalent size flat-bottom holes. The possibility exists that the estimated minimum areas of natural discontinuities in terms of minimum areas of the comparison flat-bottom holes may differ by 20 dB (factor of 10) in terms of actual areas of natural discontinuities. This magnitude of inaccuracy does not apply to all results but should be recognized as a possibility. Rigid control of the actual frequency used, the coil bandpass width if tuned instruments are used, and so forth, tend to reduce the overall inaccuracy which is apt to develop.  
1.5 This practice for inspection applies to solid cylindrical forgings having outer diameters of not less than 2.5 in. [64 mm] nor greater than 100 in. [2540 mm]. It also applies to cylindrical forgings with concentric cylindrical bores having wall thicknesses of 2.5 [64 mm] in. or greater, within the same outer diameter limits as for solid cylinders. For solid sections less than 15 in. [380 mm] in diameter and for bored cylinders of less than 7.5 in. [190 mm] wall thickness the transducer used for the inspection will be different than the transducer used for larger sections.  
1.6 Supplementary requirements of an optional nature are provided for use at the option of the...

  • Standard
    8 pages
    English language
  • Standard
    8 pages
    English language

ABSTRACT
This specification is intended for high-strength, low-alloy forged rings and hollows produced from steels with atmospheric corrosion resistance for use as base plates in welded tubular structures. These steels have considerably better atmospheric corrosion resistance in most environments than carbon structural steel with or without copper addition, and are suitable for many applications in the bare (unpainted) condition when exposed to the atmosphere. The standard covers ordering information and general requirements for delivery, materials and manufacture, heat treatment, mechanical requirements, and the material's chemical composition.
SCOPE
1.1 This specification covers high-strength, low-alloy steel ring and hollow forgings intended primarily for use as base plates in welded tubular structures for power transmission applications. However, use of this specification is not restricted to such applications and it may be used in other applications for which the attributes of the materials, as defined by this specification, are appropriate.  
1.2 The atmospheric corrosion resistance of Grades A, B, and C in most environments is substantially better than that of carbon structural steel with or without copper addition (see Note 1). When exposed to the atmosphere, these grades are suitable for many applications in the bare (unpainted) condition.
Note 1: See Guide G101 for methods of estimating the atmospheric corrosion resistance of low-alloy steels.  
1.3 The thickness of forgings is limited only by the capacity of the composition to meet the specified mechanical property requirements; however, current practice normally limits the thickness of forgings furnished under this specification to a range of 2 in. to 6 in. [51 mm to 152 mm].
Note 2: When the steel is to be welded, a welding procedure suitable for the grade of steel and intended use or service should be used. See Appendix X3 of Specification A6/A6M for information on weldability.  
1.4 The text of this specification contains notes, footnotes, or both, that provide explanatory material. Such notes and footnotes, excluding those in tables and figures, do not contain any mandatory requirements.  
1.5 Supplementary requirements are available but shall apply only when specified by the purchaser at the time of ordering.  
1.6 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    3 pages
    English language

ABSTRACT
This specification covers vacuum-treated alloy steel forgings intended for use as turbine rotor disks and wheels. The steel shall be made by the basic electric-furnace process. The molten steel shall be vacuum treated using either the vacuum stream degassing process, vacuum-lift process or ladle degassing process prior to or during the pouring of the ingot in order to remove objectionable gases, particularly hydrogen. The forgings shall receive their hot mechanical work under a press, hammer, or mill of sufficient power to work the metal throughout its section. Before reheating for heat treatment, the forging shall be allowed to cool in a manner to prevent damage and to accomplish transformation. The forgings shall be heated to a suitable temperature for a sufficient length of time for complete austenitization and shall be tempered to develop the specified properties. The forgings shall be preliminarily machined on all surfaces prior to heat treatment and shall be stress relieved after machining. To measure some mechanical properties, the specimens shall be subjected to tension test, impact test, and hardness test. A non-destructive test like an ultrasonic inspection shall be made on all available surfaces to demonstrate freedom from detrimental internal indications.
SCOPE
1.1 This specification covers vacuum-treated alloy steel forgings intended for use as turbine rotor disks and wheels.  
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language

ABSTRACT
This specification deals with ferritic alloy steel forgings for high-pressure and high-temperature parts, such as boilers, pressure vessels, and associated equipment. The steel grades covered here include the following: Grade F1; Grade F11, Classes 1, 2, and 3; Grade F12; Grade F5; Grade F5A; Grade F9; Grade F6; Grades F21 and F22, Classes 1 and 3; Grade F91, Grade F3V; and Grade F22V. Other steel grades may also be treated under this specification. Alloy steels shall be melted, forged, and rough machined at stipulated conditions. Except as permitted for Grade F22V, steel forgings shall be annealed or normalized and tempered, but may alternatively be liquid quenched and tempered as well. Impact and Charpy V-notch tests shall be performed wherein specimens shall conform to specified mechanical requirements such as notch toughness, tensile strength, yield strength, elongation, and reduction of area. Materials shall also undergo heat and product analyses and conform to specified chemical requirements.
SCOPE
1.1 This specification2 covers ferritic steel forgings for boilers, pressure vessels, high-temperature parts, and associated equipment.  
1.2 Forgings made of steel grades listed in Specification A335/A335M may also be ordered under this specification. The chemical, tensile, heat treatment, and marking requirements of Specification A335/A335M shall apply, except the forging shall conform to the chemical requirements of Tables 1 and 2 of Specification A335/A335M only with respect to heat analysis. On product analysis they may deviate from these limits to the extent permitted in Table 1 of this specification.  
1.3 Supplementary Requirements S1 to S10 are provided for use when additional testing or inspection is desired. These shall apply only when specified individually by the purchaser in the order.  
1.4 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.5 Specification A336/A336M formerly included austenitic steel forgings, which are now found in Specification A965/A965M.  
1.6 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    8 pages
    English language
  • Technical specification
    8 pages
    English language

ABSTRACT
This test method covers the procedures for the standard practice of performing magnetic particle examination on steel forgings. The inspection medium shall consist of finely divided ferromagnetic particles, whose size, shape and magnetic properties, both individually and collectively, shall be taken into account. Forgings may be magnetized in the longitudinal or circular direction by employing the surge or continuous current flow methods. Magnetization may be applied by passing current through the piece or by inducing a magnetic field by means of a central conductor, such as a prod or yoke, or by coils. While the material is properly magnetized, the magnetic particles may be applied by either the dry method, wet method, or fluorescent method. The parts shall also be sufficiently demagnetized after inspection so that residual or leakage fields will not interfere with future operations to which the steel forgings shall be used for. Indications to be evaluated are grouped into three broad classes, namely: surface defects, which include laminar defects, forging laps and folds, flakes (thermal ruptures caused by entrapped hydrogen), heat-treating cracks, shrinkage cracks, grinding cracks, and etching or plating cracks; subsurface defects, which include stringers of nonmetallic inclusions, large nonmetallics, cracks in underbeads of welds, and forging bursts; and nonrelevant or false indications, which include magnetic writing, changes in section, edge of weld, and flow lines.
SIGNIFICANCE AND USE
4.1 For ferromagnetic materials, magnetic particle examination is widely specified for the detection of surface and near surface discontinuities such as cracks, laps, seams, and linearly oriented nonmetallic inclusions. Such examinations are included as mandatory requirements in some forging standards such as Specification A508/A508M.  
4.2 Use of direct current or rectified alternating (full or half wave) current as the power source for magnetic particle examination allows detection of subsurface discontinuities.
SCOPE
1.1 This practice2 covers a procedure for magnetic particle examination of steel forgings. The procedure will produce consistent results upon which acceptance standards can be based. This practice does not contain acceptance standards or recommended quality levels.  
1.2 Only direct current or rectified alternating (full or half wave) current shall be used as the electric power source for any of the magnetizing methods. Alternating current is not permitted because its capability to detect subsurface discontinuities is very limited and therefore unsuitable.  
1.2.1 Portable battery powered electromagnetic yokes are outside the scope of this practice.
Note 1: Guide E709 may be utilized for magnetic particle examination in the field for machinery components originally manufactured from steel forgings.  
1.3 The minimum requirements for magnetic particle examination shall conform to practice standards of Practice E1444/E1444M. If the requirements of this practice are in conflict with the requirements of Practice E1444/E1444M, the requirements of this practice shall prevail.  
1.4 This practice and the applicable material specifications are expressed in both inch-pound units and SI units. However, unless the order specifies the applicable “M” specification designation [SI units], the material shall be furnished to inch-pound units.  
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices ...

  • Standard
    8 pages
    English language
  • Standard
    8 pages
    English language

ABSTRACT
This measurement method covers the procedures for the standard practice of determining the heat stability of steam turbine and rotor forgings to ensure stability at operating temperature. Surface and test band preparation, and heating and cooling procedures prior to stability measurements are detailed. Interpretation of the results of cold and hot measurements is also described.
SCOPE
1.1 This specification covers the determination of heat stability of steam turbine shafts and rotor forgings to ensure stability at operating temperature. This specification is not ordinarily applicable to generator rotor forgings.  
1.2 This specification is expressed in both inch-pound units and in SI units; however, unless the purchase order or contract specifies the applicable M specification designation (SI units), the inch-pound units shall apply. The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the specification, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.3 Supplementary requirements of an optional nature are provided for use at the option of the purchaser. The supplementary requirements shall apply only when specified individually by the purchaser in the purchase order or contract.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    3 pages
    English language
  • Technical specification
    3 pages
    English language

ABSTRACT
This practice covers the examination procedures for the contact, pulse-echo ultrasonic examination of heavy steel forgings by the straight and angle-beam techniques. An ultrasonic, pulsed, reflection type of instrument shall be used and shall provide linear presentation for at least 75% of the screen height. The 5% linearity referred to is descriptive of the screen presentation of amplitude. The electronic apparatus shall contain an attenuator, search units, transducers, couplants, reference blocks, and DGS scales. The forging shall be machined to provide cylindrical surfaces for radial examination in the case of round forgings. The ends of the forgings shall be machined perpendicular to the axis of the forging for the axial examination. Faces of disk and rectangular forgings shall be machined flat and parallel to one another. The procedures to be performed are as follows: ultrasonic examination of the forgings; straight-beam examination with establishment of the instrument sensitivity and calibration either by the reflection, reference-block technique, or DGS method; and angle-beam examination used for rings and hollow forgings.
SIGNIFICANCE AND USE
4.1 This practice shall be used when ultrasonic inspection is required by the order or specification for inspection purposes where the acceptance of the forging is based on limitations of the number, amplitude, or location of discontinuities, or a combination thereof, which give rise to ultrasonic indications.  
4.2 The ultrasonic quality level shall be clearly stated as order requirements.
SCOPE
1.1 This practice2 covers the examination procedures for the contact, pulse-echo ultrasonic examination of steel forgings by the straight and angle-beam techniques. The straight beam techniques include utilization of the DGS (Distance Gain-Size) method. See Appendix X3.  
1.2 This practice is to be used whenever the inquiry, contract, order, or specification states that forgings are to be subject to ultrasonic examination in accordance with Practice A388/A388M.  
1.3 Supplementary requirements of an optional nature are provided for use at the option of the purchaser. The supplementary requirements shall apply only when specified individually by the purchaser in the purchase order or contract.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.5 This practice and the applicable material specifications are expressed in both inch-pound units and SI units. However, unless the order specifies the applicable “M” specification designation [SI units], the material shall be furnished to inch-pound units.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    9 pages
    English language
  • Standard
    9 pages
    English language

ABSTRACT
This specification covers quenched and tempered vacuum-treated carbon and alloy steel forgings for pressure vessels, such as those used in reactor systems, specifically, vessel closures, shells, flanges, tube sheets, rings, heads, and similar parts. Steels shall be manufactured by basic electric-furnace process except when secondary ladle refining or remelting process is employed, and shall be vacuum treated prior to or during the pouring of the ingot. Materials shall also go through preliminary heat treatment and quenching for mechanical properties. Heat and product analyses shall be executed to evaluate the conformance of the forgings with specified chemical requirements. Tension and Charpy impact tests shall also be performed to examine the conformance of steel specimens with the following mechanical properties: tensile strength, yield strength, elongation, and reduction of area. Nondestructive inspection procedures, such as magnetic particle examination, and longitudinal wave and angle beam ultrasonic examination, shall also be carried out. Repair welding may be permitted at the option of the purchaser.
SCOPE
1.1 This specification2 covers quenched and tempered vacuum-treated carbon and alloy steel forgings for pressure vessels such as those used in reactor systems. Specifically, it covers forgings for vessel closures, shells, flanges, tube sheets, rings, heads, and similar parts.  
1.2 All grades are considered weldable under proper conditions. Welding technique is of fundamental importance, and it is presupposed that welding procedure and inspection will be in accordance with approved methods for the grade of material used.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.4 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.
Note 1: Grades 1 and 1A are composed of different chemistries but have the same mechanical requirements.
Note 2: Designations have been changed as follows:    
Current  
Formerly  
Grade 1  
Class 1  
Grade 1A  
Class 1A  
Grade 2 Class 1  
Class 2  
Grade 2 Class 2  
Class 2A  
Grade 3 Class 1  
Class 3  
Grade 3 Class 2  
Class 3A  
Grade 4N Class 1  
Class 4  
Grade 4N Class 2  
Class 4A  
Grade 4N Class 3  
Class 4B  
Grade 5 Class 1  
Class 5  
Grade 5 Class 2  
Class 5A  
Grade 22 Class 3  
Class 22B  
Grade 22 Classes 4, 5, 6, and 7  
Grade 3V  
Class 3V  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    9 pages
    English language
  • Technical specification
    9 pages
    English language

ABSTRACT
This specification covers austenitic stainless steel forgings for pressure and high temperature parts such as boilers, pressure vessels, and associated equipment. The grades covered here are F304, F304H, F304L, F304N, F304LN, F309H, F310, F310H, F316, F316H, F316L, F316N, F316LN, F321, F321H, F347, F347H, F348, F348H, FXM-19, FXM-11, and F46. Materials shall be produced by melting, forging, and rough machining, and shall be furnished by heat treatment in solution treated condition (solution annealing and quenching in water, oil, or a polymer water solution). Stainless steel specimens shall undergo heat and product analyses to evaluate the conformance of individual grades to specified elemental chemical compositions. Forgings shall also be examined for the adherence of each grade to required grain sizes and mechanical properties, which include tensile strength, yield strength, elongation, and reduction of area.
SCOPE
1.1 This specification covers austenitic stainless steel forgings for boilers, pressure vessels, high temperature parts, and associated equipment.  
1.2 Supplementary requirements are provided for use when additional testing, inspection, or processing is required. In addition, supplementary requirements from Specification A788/A788M may be specified when appropriate.  
1.3 This specification includes the austenitic steel forgings that were a part of Specification A336/A336M.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.5 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    7 pages
    English language
  • Technical specification
    7 pages
    English language

ABSTRACT
This specification covers the standard requirements for low-carbon age-hardened nickel-copper-chromium-molybdenum-columbium alloy steel forgings for pressure vessel components. Materials shall be manufactured to a killed fine austenitic grain size, by vacuum degas melting process. Heat treatment shall be conducted, according to class, by: normalizing and precipitation hardening (Grade A, Class 1); liquid quenching and precipitation hardening (Grade A, Class 2); or double liquid-quenching, tempering, double austenitizing, and precipitation hardening (Grade B). Heat and product analyses shall be used to evaluate the conformance of forgings to required chemical compositions. Tensile, notch toughness, and Charpy impact requirements shall be examined, for which one of four sampling methods may be employed. One tension test and one impact test (for three samples) shall be made for each forging. Dimensions and finishes of the forgings shall conform to that specified by the purchaser. Repair welding shall also be performed only if permitted by the purchaser.
SCOPE
1.1 This specification covers requirements for low-carbon age-hardening nickel-copper-chromium-molybdenum-columbium alloy steel forgings for pressure vessel components.  
1.2 Forgings under this specification are available as Grades A or B. Grade A may be ordered in one or two classes as follows:  
1.2.1 Grade A Class 1—Normalized-and-precipitation-heat-treated, providing a minimum yield strength of 55 ksi [380 MPa] and a minimum tensile strength of 65 ksi [450 MPa].  
1.2.2 Grade A Class 2—Quenched-and-precipitation-heat-treated, providing a minimum yield strength of 65 ksi [450 MPa] and a minimum tensile strength of 75 ksi [515 MPa].  
1.2.3 Grade A was the original steel composition in this specification.  
1.3 Although the material is readily weldable, welding procedures are of fundamental importance and must be such as not to affect adversely the properties of the material, especially in the heat-affected zone. It is presupposed that welding procedures will be suitable for the material being welded.  
1.4 Supplementary requirements, including those applicable in Specification A788/A788M, are provided for use when additional testing or inspection is desired. These shall apply only when specified individually by the purchaser in the order.  
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other and values from the two systems shall not be combined.  
1.6 This specification is expressed in both inch-pound and SI units. However, unless the order specifies the applicable “M” specification designation [SI units], the material shall be furnished to inch-pound units.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language
  • Technical specification
    5 pages
    English language

ABSTRACT
This specification covers a group of common requirements that, unless covered by the individual product specification in another ASTM document, applies to steel forgings for general use. Materials shall be produced primarily by either electric-furnace, basic oxygen, vacuum-induction (VIM), or open-hearth melting process. The primary melting may incorporate separate degassing or refining and may be followed by secondary melting, using electro slag (ESR) or vacuum arc remelting (VAR). Steel shall be forged by any of these three classes based on forging temperature: cold-worked forging, hot-cold-worked forging, or hot-worked forging. After forging, specimens shall be allowed to cool prior to reheating for heat treatment. Details of heat and product analyses for the evaluation of chemical composition are thoroughly discussed. Tension and hardness tests shall be conducted to evaluate mechanical properties such as percentage of elongation and reduction of area. Repair welding shall not be allowed unless permitted by the product specification.
SCOPE
1.1 This specification2 covers a group of common requirements that, unless otherwise specified in the individual product specification, shall apply to steel forgings under any of the following specifications issued by ASTM:    
ASTM Designation  
Title  
A266/A266M  
Carbon Steel Forgings for Pressure Vessel Components  
A288  
Carbon and Alloy Steel Forgings for Magnetic Retaining Rings for Turbine Generators    
A289/A289M  
Alloy Steel Forgings for Nonmagnetic Retaining Rings for Generators  
A290/A290M  
Carbon and Alloy Steel Forgings for Rings for Reduction Gears  
A291/A291M  
Steel Forgings, Carbon and Alloy, for Pinions, Gears, and Shafts for Reduction Gears    
A336/A336M  
Alloy Steel Forgings for Pressure and High-Temperature Parts    
A372/A372M  
Carbon and Alloy Steel Forgings for Thin-Walled Pressure Vessels    
A469/A469M  
Vacuum-Treated Steel Forgings for Generator Rotors  
A470/A470M  
Vacuum-Treated Carbon and Alloy Steel Forgings for Turbine Rotors and Shafts    
A471/A471M  
Vacuum-Treated Alloy Steel Forgings for Turbine Rotor Disks and Wheels    
A473  
Stainless Steel Forgings  
A504/A504M  
Wrought Carbon Steel Wheels  
A508/A508M  
Quenched and Tempered Vacuum-Treated Carbon and Alloy Steel Forgings for Pressure Vessels  
A541/A541M  
Quenched and Tempered Carbon and Alloy Steel Forgings for Pressure Vessel Components  
A579/A579M  
Superstrength Alloy Steel Forgings  
A592/A592M  
High-Strength Quenched and Tempered Low-Alloy Steel Forged Parts for Pressure Vessels  
A646/A646M  
Premium Quality Alloy Steel Blooms and Billets for Aircraft and Aerospace Forgings  
A649/A649M  
Forged Steel Rolls Used for Corrugating Paper Machinery    
A668/A668M  
Steel Forgings, Carbon and Alloy, for General Industrial Use  
A705/A705M  
Age-Hardening Stainless Steel Forgings  
A711/A711M  
Steel Forging Stock  
A723/A723M  
Alloy Steel Forgings for High-Strength Pressure Component Application  
A729/A729M  
Carbon and Alloy Steel Axles, Heat Treated, for Mass Transit and Electric Railway Service  
A765/A765M  
Carbon Steel and Low-Alloy Steel Pressure-Vessel-Component Forgings with Mandatory Toughness Requirements  
A837/A837M  
Steel Forgings, Alloy, for Carburizing Applications  
A859/A859M  
Age-Hardening Alloy Steel Forgings for Pressure Vessel Components  
A891/A891M  
Precipitation Hardening Iron Base Superalloy Forgings for Turbine Rotor Disks and Wheels    
A909/A909M  
Steel Forgings, Microalloy, for General Industrial Use  
A965/A965M  
Steel Forgings, Austenitic, for Pressure and High Temperature Parts  
A982/A982M  
Steel Forgings, Stainless, for Compressor and Turbine Airfoils  
A983/A983M  
Continuous Grain Flow Forged Carbon and Alloy Steel Crankshafts for Medium Speed Diesel Engines  
A986/A986M  
Magnetic Particle Examination of Cont...

  • Technical specification
    17 pages
    English language
  • Technical specification
    17 pages
    English language

ABSTRACT
This specification covers austenitic, austenitic-ferritic, ferritic, and martensitic stainless steel forgings for general use, and for low- or high-temperature service. The different solution heat treatment and annealing treatment received by the steel material are presented in details. The steel shall conform to the specified chemical composition and room temperature mechanical requirements. The forgings shall be produced with prolongations for testing, unless otherwise specified. The number of and procedure for tension test for forgings depending on their weight are presented. The tension test specimens shall be taken from the test prolongations or from the forgings.
SCOPE
1.1 This specification covers austenitic, austenitic-ferritic, ferritic, and martensitic stainless steel forgings for general use, and for low- or high-temperature service.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 Supplementary requirements from Specification A788/A788M may be specified when additional testing, inspection, or processing is required.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    6 pages
    English language
  • Technical specification
    6 pages
    English language

ABSTRACT
This specification deals with the standard requirements for untreated and heat-treated carbon and alloy steel forgings for general industrial use. This specification covers six classes of carbon steels (Class A to F) and seven classes of alloy steels (Class G, H, and J to N). Materials shall be forged by hot mechanical work. Except for Class A, all forgings shall be heat treated, depending on class, by the following techniques: annealed, or normalized, or normalized and tempered (Classes B, C, D, and G); normalized and tempered, or double-normalized and tempered (Class E); quenched and tempered, or normalized, quenched, and tempered (Classes F); normalized and tempered (Class H); normalized and tempered, or normalized, quenched, and tempered (Class J); and normalized, quenched, and tempered (Classes K, L, M, and N). Steel specimens shall undergo heat and product analyses, and shall conform to required chemical compositions for manganese, phosphorus, and sulfur. Steel forgings shall also be tested on their conformance to the following tensile requirements: tensile strength, yield point, yield strength, elongation, reduction of area, and Brinell hardness.
SCOPE
1.1 This specification covers untreated and heat-treated carbon and alloy steel forgings for general industrial use. Other ASTM specifications for forgings are available for specific applications such as pressure vessels, railroad use, turbine generators, gearing, and others involving special temperature requirements.  
1.2 Hot-rolled or cold finished bars are not within the scope of this specification.  
1.3 Six classes of carbon steel and seven classes of alloy steel forgings are listed (see Section 7), which indicate their required heat treatments, as well as mechanical properties.  
1.4 Provision, with the suffix H for certification and marking, for the supply of forgings after hardness testing only.  
1.5 Supplementary requirements, including those in Specification A788/A788M, of an optional nature are provided. These shall apply only when specified by the purchaser.  
1.6 Appendix X1 lists the current classes corresponding to the various classes of Specifications A235, A237, and A243, which have been superseded by this specification.  
1.7 The values stated in either SI units or inch-pound units are to be regarded separately as standard; within the text and tables, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.8 Unless the order specifies the applicable “M” specification, the forgings shall be furnished to the inch-pound units.  
1.9 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    10 pages
    English language
  • Technical specification
    10 pages
    English language

ABSTRACT
This test method covers the procedures for the standard practice of performing ultrasonic shear and longitudinal wave examinations on turbine-generator steel retaining rings. A pulsed reflection-type ultrasonic instrument shall be used for the tests. Scanning of steel specimens may be performed by either the contact (stationary) or immersion (rotating) methods, both of which may be executed in either the axial or circumferential directions. Tests shall be performed after specimens have gone through final processing and heat treatment for properties, and the circumferential and axial faces machined flat and parallel to one another. Also prior to testing, surface examinations shall be made for surface roughness and tears, loose scales, machining or grinding particles, paint, and other foreign and extraneous matter. Suitable couplant liquids, capable of conducting ultrasonic vibrations, shall be used to couple the transducer to test surfaces.
SCOPE
1.1 This practice covers ultrasonic examination of turbine-generator retaining rings produced in accordance with Specifications A288 and A289/A289M with an inside diameter to wall thickness ratio equal to or greater than 5:1 and with wall thicknesses from 1 in. to 4 in. [25 mm to 102 mm].  
1.2 Forgings may be inspected by either the contact or the immersion methods, or combinations thereof, as agreed upon between the manufacturer and the purchaser.  
1.3 Supplementary requirements of an optional nature are provided for use at the option of the purchaser. The supplementary requirements shall apply only when specified individually by the purchaser in the purchase order or contract.  
1.4 This practice is expressed in inch-pound and SI units; however, unless the purchase order or contract specifies the applicable “M” specification designation (SI units), the inch-pound units shall apply. The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the practice, the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    6 pages
    English language

ABSTRACT
This specification details the standard requirements for carbon steel tires for railway and rapid transit applications. The seven classes of steel tires covered here are: Class A-untreated driving tires for locomotives in passenger service; Class AHT-heat-treated driving tires for locomotives in passenger service; Class B-untreated driving tires for freight locomotives and tires for locomotive-truck, tender-truck, trailer and car wheels and miscellaneous service; Class BHT-heat-treated driving tires for freight locomotives and tires for trailer service; Class C-untreated tires for switching locomotives; Class CHT-heat-treated driving tires and switching locomotives and tires for locomotive-trucks, tender-trucks, trailer and car wheels, and miscellaneous service; and Class DHT-heat-treated driving tires for locomotives with light braking conditions, heavily loaded trailer tires, and rapid transit wheels where off-tread brakes are employed. Tires shall be tested and conform to required chemical composition and Brinell hardness values. Reheat treatment and retests may be done if any of the tires fail to meet the specified property values.
SCOPE
1.1 This specification covers seven classes of carbon steel tires for railway and rapid transit use.  
1.1.1 Class A—For untreated driving tires for locomotives in passenger service.  
1.1.2 Class AHT—For heat-treated driving tires for locomotives in passenger service.  
1.1.3 Class B—For untreated driving tires for freight locomotives and tires for locomotive-truck, tender-truck, trailer and car wheels, and miscellaneous service.  
1.1.4 Class BHT—For heat-treated driving tires for freight locomotives and tires for trailer wheels.  
1.1.5 Class C—For untreated tires for switching locomotives.  
1.1.6 Class CHT—For heat-treated driving tires and switching locomotives and tires for locomotive-trucks, tender-trucks, trailer and car wheels, and miscellaneous service.  
1.1.7 Class DHT—For heat-treated driving tires for locomotives with light braking conditions, heavily loaded trailer tires, and rapid transit wheels where off-tread brakes are employed.  
1.2 Supplementary requirements, including those in the general requirements of Specification A788/A788M, are provided for use when additional testing or inspection is desired. These shall apply only when specified individually by the purchaser in the order.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text and tables the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.  
1.4 Unless the order specifies the applicable “M” specification designation, the tires shall be furnished to the inch-pound units.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    4 pages
    English language

ABSTRACT
This specification covers quenched and tempered carbon and alloy steel forgings for magnetic retaining rings for turbine generators. Specimens shall be manufactured by melting process and vacuum degassing. Forgings shall also undergo preliminary machining prior to heat treatment (quenching and tempering) for mechanical properties testing. Steel materials shall conform to tensile and notch toughness requirements, which include tensile strength, yield strength, elongation, reduction of area, and Charpy V-notch impact strength. Heat and product analyses shall be performed as well wherein specimens shall conform to chemical requirements of carbon, manganese, phosphorus, sulfur, nickel, chromium, molybdenum, and vanadium. Nondestructive tests such as magnetic particle test and ultrasonic inspection may also be performed.
SCOPE
1.1 This specification covers quenched and tempered carbon and alloy steel forgings for magnetic retaining rings for turbine generators.  
1.2 Supplementary requirements of an optional nature are provided. These shall apply only when specified by the purchaser.  
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    2 pages
    English language

ABSTRACT
This specification deals with one-wear, two-wear, and multiple-wear wrought carbon steel wheels for locomotives and cars. The classes of steel wheels according to passenger car service covered here are: Class L, which are for high speed services with more severe braking conditions than other classes and light wheel loads; Class A, which are for high speed services with more severe braking conditions, but moderate wheel loads; Class B, which are for high speed services with severe braking conditions and heavier wheel loads; Class C (1), which are for services with light braking conditions and heavier wheel loads; and Class C (2), which are for services with heavier braking conditions where off-tread brakes are employed. Class B and C wheels shall be used for freight cars in interchange service, and are recommended for use on locomotives. Wheels shall be treated by rim-quenching and shot peening, and shall be finished by rough boring and machining. Heat analysis and rim hardness measurement procedures shall be performed to evaluate the conformance of wheel specimens with chemical composition and Brinell hardness requirements, respectively. Materials shall also go through nondestructive ultrasonic and magnetic particle examinations. Finally, customary product marking procedures shall be followed.
SCOPE
1.1 This specification covers one-wear, two-wear, and multiple-wear wrought carbon steel wheels for locomotives and cars, designated Classes L, A, B, and C, heat-treated, wheels.  
1.2 The service for which the various classes are intended is as follows:  
1.2.1 Class B or C wheels shall be used for freight cars in interchange service.  
1.2.2 Class B or C wheels are recommended for use on locomotives.  
1.2.3 For passenger car service, the various classes are intended generally as follows:
1.2.3.1 Class L—High speed with more severe braking conditions than other classes and light wheel loads.
1.2.3.2 Class A—High speed with more severe braking conditions, but moderate wheel loads.
1.2.3.3 Class B—High speed service with severe braking conditions and heavier wheel loads.
1.2.3.4 Class C—(1) Service with light braking conditions and heavier wheel loads.
1.2.3.5 Class C—(2) Service with heavier braking conditions where off-tread brakes are employed.  
1.3 Supplemental requirements are provided for use where additional testing or additional restrictions are required by the purchaser. Supplementary requirements included in Specification A788/A788M may also be specified by the purchaser for forgings ordered to this specification. Any supplemental requirements apply only when specified in the purchase order.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text and tables, the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.  
1.5 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    8 pages
    English language

ABSTRACT
This specification covers the standard requirements for high-strength quenched and tempered alloy steel forgings for pressure vessels, isostatic presses, shock tubes, and similar components. These materials are not intended for welded construction. Three grades of nickel-chromium-molybdenum steels and six classes of increasing tensile strength are included. The strength class, section size, and configuration of the forging will largely dictate the applicable type of steel. Materials shall be manufactured by steel melting processes, rough machining, and final heat treatment, which shall consist of normalizing, reaustenitization, liquid quenching, and tempering. Conformance of the forging specimens to chemical composition requirements shall be analyzed by heat and product analyses. Proper sampling methods for mechanical properties testing shall be done by any of four possible ways, as judged appropriate. Steel specimens shall also undergo straight-beam and angle-beam ultrasonic examination, and magnetic particle examination procedures to evaluate nondestructive examination requirements. Repair welding of the forgings shall not be permitted.
SCOPE
1.1 This specification2 covers requirements for high-strength quenched and tempered alloy steel forgings for pressure vessels, isostatic presses, shock tubes, and similar components.  
1.2 These materials are not intended for welded construction.  
1.3 Three grades of nickel-chromium-molybdenum steels and six classes of increasing tensile strength are included. The strength class, section size, and configuration of the forging will largely dictate the applicable type(s) of steel.  
1.4 The values stated in either inch-pound units or SI (metric) units are to be regarded separately as the standard. Within the text and tables, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specification.  
1.5 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language

ABSTRACT
This specification covers ferritic/austenitic (duplex) stainless steel forgings for boilers, pressure vessels, and associated equipment. The steels shall be manufactured using melting and forging processes. Forgings may be machined before solution annealing. The forgings shall undergo tension and hardness tests. Also, they shall be subjected to a non-destructive examination by ultrasonic inspection.
SCOPE
1.1 This specification covers ferritic/austenitic (duplex) stainless steel forgings for boilers, pressure vessels, and associated equipment in grades that are also found in Specification A182/A182M.  
1.2 The purchaser may specify in the order or contract any appropriate supplementary requirements that are provided in Specification A788/A788M.  
1.3 Unless the order specifies the applicable “M” specification designation the material shall be furnished to the inch-pound units.  
1.4 The values stated in either inch-pound or SI (metric) units are to be regarded separately as standard. Within the text and tables, the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    4 pages
    English language

ABSTRACT
This specification deals with the standard requirements for heat-treated alloy steel axles and solid design roller bearing axles with machined bodies for mass transit and commuter cars in electric and locomotive hauled railway service. Various axle designs are used for this service including motor and non-motor with either inboard or outboard journals. Materials shall be forged, cooled and heat treated by normalizing, liquid quenching, tempering, and straightening. Steels shall conform to chemical composition requirements specified for each of the seven classes considered here. Conformance to mechanical property requirements such as tensile strength, yield strength, elongation, and reduction of area, shall be evaluated by tensile tests. Details of nondestructive ultrasonic and magnetic particle examination procedures are discussed thoroughly. Final axle products shall conform to purchaser-specified size, shape, and finish. Rough machining shall be free of excessively rough ridges and coarse chatter marks, and the finish machined axle surfaces shall be free of injurious imperfections.
SCOPE
1.1 This specification covers heat-treated carbon and alloy steel axles for mass transit and commuter cars in electric and locomotive hauled railway service.  
1.2 This specification is for solid design roller bearing axles with machined bodies.  
1.3 Various axle designs are used for this service including motor and non-motor with either inboard or outboard journals.  
1.4 Supplementary requirements including those in the general requirements of Specification A788/A788M are provided for use when additional testing or inspection is desired. These shall apply only when specified individually by the purchaser in the order.  
1.5 Unless the order specifies the applicable “M” specification designation, the axles shall be furnished to the inch-pound units.  
1.6 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    7 pages
    English language

ABSTRACT
This specification covers heat-treated carbon steel and alloy steel forgings with mandatory toughness requirements. These forgings include tube sheets, covers, channel barrels, integral forged channels, rings, nozzles, flanges, and similar parts. The maximum thickness of forgings produced to this specification is limited only by the capacity of the selected grade to respond to any heat treatment specified and to meet the specified mechanical tests, including impact tests at the specified temperature. Heat treatment shall consist of one of the following treatment options: normalize and temper; double normalize, wherein the second austenitizing temperature is at the same or lower temperature than the first, followed by tempering; quench and temper, with the option of adding a preliminary normalize before austenitizing for quenching in a suitable liquid medium. The forgings shall be subjected to tension and Charpy V-notch impact tests.
SCOPE
1.1 This specification2 covers heat-treated carbon steel and alloy steel forgings with mandatory toughness requirements. These forgings are intended for pressure vessels, feedwater heaters, and similar uses.  
1.2 These forgings include tube sheets, covers, channel barrels, integral forged channels, rings, nozzles, flanges, and similar parts.  
1.3 All grades are considered weldable under proper conditions.  
1.4 The maximum thickness of forgings produced to this specification is limited only by the capacity of the selected grade to respond to any heat treatment specified and to meet the specified mechanical tests, including impact tests at the specified temperature.  
1.5 Material supplied to this specification shall conform to the requirements of Specification A788/A788M, which outlines additional ordering information, manufacturing requirements, testing and retesting methods and procedures, marking, certification, product analysis variations, and additional supplementary requirements.  
1.6 If the requirements of this specification are in conflict with the requirements of Specification A788/A788M, the requirements of this specification shall prevail.  
1.7 The values stated in either inch-pound units or SI [metric] units are to be regarded separately as standard; within the text and tables, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.8 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.9 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language

SIGNIFICANCE AND USE
4.1 Macroetch testing, as described herein, is a method for examining and rating transverse sections of bars and billets to describe certain conditions of macro segregation which are often characteristic of consumable electrode remelted materials.  
4.2 This practice is not intended to define major defects such as those described by Method E381.
SCOPE
1.1 This practice2 covers testing and inspection and is applicable to bars, billets, and blooms of carbon, alloy, and stainless steel which have been consumable electrode remelted.  
1.2 For the purpose of this practice, the consumable electrode remelting process is defined as a steel refining method wherein single or multiple electrodes are remelted into a crucible producing an ingot which is superior to the original electrode by virtue of improved cleanliness or lower gas content or reduced chemical or nonmetallic segregation. See Appendix X1 and Appendix X2 for descriptions of applicable remelting processes.  
1.3 This practice and the accompanying comparison macrographs3 are generally applicable to steel bar and billet sizes up to 225 in.2 [1450 cm2] in transverse cross section.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    14 pages
    English language

ABSTRACT
This specification covers alloy steel forgings for carburizing applications. Forgings shall be considered weldable under proper conditions. Materials shall go through normalize, or normalize and temper heat treatment, prior to which rough machining may be performed at the option of the manufacturer. Each grade designation of steel shall conform to specified chemical compositions of carbon, manganese, phosphorus, sulfur, silicon, nickel, chromium, molybdenum, and copper. Hardness tests shall be conducted as well.
SCOPE
1.1 This specification covers alloy steel forgings for carburizing applications.  
1.2 Forgings are considered weldable under proper conditions. Welding technique is of fundamental importance and it is presupposed that welding procedure and inspection shall be in accordance with approved methods for the class of material used.  
1.3 This specification is expressed in both inch-pound units and in SI units. However, unless the order specifies the applicable M specification designation (SI units), the material shall be furnished to inch-pound units.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    3 pages
    English language

ABSTRACT
This specification deals with the standard requirements for premium quality alloy steel semifinished rolled or forged blooms and billets for reforging into aircraft and aerospace critical parts such as landing-gear forgings. Covered here are three basic classifications of steel, namely: Class I, steel manufactured by vacuum-induction melting or consumable-electrode vacuum melting process; Class II, air-melted steel manufactured by electric-furnace vacuum degassing process; Class III, air-melted steel manufactured by electric-furnace ladle refining and vacuum degassing processes. Steel materials shall be heat-treated and hot-worked by either hot rolling or forging. Alloy steels shall be examined by heat and product analyses and hardenability tests, and shall conform to chemical composition and maximum annealed Brinell hardness requirements. Quality evaluation tests, such as macrotech, microcleanliness, and nondestructive ultrasonic (both immersion and contact examination) inspection, shall be performed as well.
SCOPE
1.1 This specification covers premium quality alloy steel semifinished rolled or forged blooms and billets for reforging into critical parts such as aircraft landing-gear forgings.  
1.2 Blooms and billets, hereinafter referred to as blooms, are semifinished steel products, hot rolled or forged to approximate cross-sectional dimensions. Blooms may be square, round, hexagonal, octagonal, or rectangular in section. For the purposes of this specification, minimum bloom section size will be 16 in.2 [103 cm2].  
1.3 This specification covers two basic classifications of steel:  
1.3.1 Class I—Vacuum-induction melted or consumable-electrode vacuum melted, or other suitable processes which will satisfy the quality requirements of this specification.  
1.3.2 Class II—Air-melted vacuum degassed.  
1.3.3 Class III—Air melted electric furnace ladle refined and vacuum degassed.  
1.4 The values stated in either inch-pound units or SI (metric) units are to be regarded separately as standard. Within the text and tables, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.5 Unless the order specifies the applicable “M” specification the material shall be furnished to the inch-pound units.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language

ABSTRACT
This specification covers vacuum-treated basic electric steel forgings for use in generator rotors. Steel materials shall be manufactured by vacuum degassing, heat treatment, rough machining, and boring. Heat and product analyses shall be carried out to examine conformation of the specimens with chemical compositions of carbon, manganese, phosphorus, sulfur, silicon, nickel, chromium, molybdenum, vanadium, and antimony. Forgings shall also go through tension, impact, and Charpy V-notch tests, and shall conform with the following tensile and notch toughness requirements: tensile strength, yield strength, elongation, reduction of area, FATT50, and Charpy absorbed energy. Nondestructive test methods such as ultrasonic and internal inspection shall be performed.
SCOPE
1.1 This specification covers vacuum-treated basic electric steel forgings for generator rotors.  
1.2 Supplementary requirements are provided, both in this standard and in Specification A788/A788M, for use when additional testing, inspection or processing is required by the purchaser.  
1.3 The values stated in either inch-pound units or SI (metric) units are to be regarded separately as standard. Within the text and tables, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.4 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    4 pages
    English language

ABSTRACT
This specification covers cast carbon and alloy steel ingots and strand castings, semi-wrought ingots and strand castings, and rolled or forged blooms, billets, and slabs for steel forging stock. Materials shall be manufactured and furnished in a condition that can withstand, for an indefinite time, exposure to all climatic conditions without developing any external or internal cracks. Final products shall be free of injurious surface imperfections. If, however, such defects do occur, surface conditioning, cutting, or parting may be performed by scarfing or flame-cutting. Heat and product analyses shall be carried out to evaluate conformance of steel specimens to chemical composition requirements.
SCOPE
1.1 This specification covers cast carbon and alloy steel ingots and strand castings, semi-wrought ingots and strand castings and rolled or forged blooms, billets, and slabs for forging.  
1.2 Blooms, billets, and slabs are semi-finished steel products, hot rolled or forged to approximate cross-sectional dimensions. Blooms and billets may be square, round, octagonal, or rectangular in section; slabs are rectangular. Although no invariable rule prevails between the terms blooms and billets, and they are frequently used interchangeably, the following size distinctions are in general use.  
1.2.1 Blooms—Cross-sectional area greater than 36 in.2 [230 cm2].  
1.2.2 Billets—Maximum cross-sectional area 36 in.2 [230 cm2].  
1.2.3 Slabs—Minimum thickness, 11/2 in. [4 cm]; width, more than twice the thickness; and generally a cross-sectional area of not less than 16 in.2 [100 cm2].  
1.2.4 Ingots either top or bottom poured or secondary remelted are covered.  
1.2.5 Strand castings with or without additional reduction are covered.  
1.3 Supplementary Requirements (S1 to S19) of an optional nature are provided. They shall apply only when specified by the purchaser.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.5 Unless the order specifies the “M” specification, the material shall be furnished to the inch-pound units.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    4 pages
    English language

ABSTRACT
This specification covers four grades of carbon steel forgings for boiler and pressure vessel components, and associated equipment. Materials shall be manufactured by melting process and hot-worked forging. Heat and product analyses shall be performed wherein forgings shall conform to chemical requirements for carbon, manganese, phosphorus, sulphur, and silicon. Mechanical properties such as tensile strength, yield strength, elongation, and reduction of area shall be inspected as well. The requirements for annealed, normalized, or normalized and tempered steel forgings, and that for quenched and tempered steel forgings have been specified separately.
SCOPE
1.1 This specification2 covers four grades of carbon steel forgings for boilers, pressure vessels, and associated equipment.
Note 1: Designations have been changed as follows:    
Current  
Formerly    
Grade 1  
Class 1  
Grade 2  
Class 2  
Grade 3  
Class 3  
Grade 4  
Class 4  
1.2 Supplementary requirements are provided for use when additional testing or inspection is desired. These shall apply only when specified individually by the purchaser in the order.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.4 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language
  • Technical specification
    5 pages
    English language

ABSTRACT
This test method covers the procedures for the standard practice of performing magnetic particle examination of continuous grain flow crankshaft forgings intended for medium speed diesel engines. Crankshafts shall be divided into four zones of decreasing operational stress, each of which have been designated its own set of acceptance criteria. Zone 1, which consists of the major critical areas, includes the crankpin journals, main bearing journals, and oil holes. Zone 2, which consists of the minor critical areas, includes the balance of the fillet radii of the crankpin and main bearing journals not included in Zone 1. Zone 3, which comprises the journal running surfaces, includes the remainder of the crankpin and main bearing journal surfaces not covered by Zones 1 and 2. Finally, Zone 4 comprises all other remaining areas, including the crankpin web surfaces, and flange faces and periphery. Dimpling technique may be used to remove unwanted visual or magnetic particle indications.
SCOPE
1.1 This specification covers the magnetic particle examination of forged continuous grain flow (CGF) crankshafts intended for medium speed diesel engines.  
1.2 For the purpose of magnetic particle indication assessment, the crankshaft is divided into four zones of decreasing operational stress. Acceptance criteria have been set for each zone.  
1.3 The engines to which these crankshafts are fitted are commonly used for diesel electric locomotives, marine propulsion, and power generation. Engines fueled by natural gas also fall into this medium speed category.  
1.4 Specification A983/A983M is a product specification that covers the manufacture of CGF crankshafts.  
1.5 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    3 pages
    English language

SCOPE
1.1 This specification covers wrought, microalloyed carbon steel forgings for industrial use. Microalloyed steels develop their properties by the addition of small amounts of microalloying elements such as vanadium, columbium, titanium, or molybdenum. The properties may be influenced also by control of the hot working process and temperature and by control of the subsequent cooling rate.  
1.2 The forgings shall be furnished to chemical composition and mechanical property requirements as specified herein. Chemical composition is based on standard carbon steel grades modified to include microalloying elements. Strength level is specified based on desired mechanical properties in the forgings. Depending on the forging process, different strength classes may be attainable from a single chemical composition. Conversely, mechanical properties of a given strength class may be achieved using different chemical compositions. The manufacturer should be consulted if development of chemical composition is necessary.  
1.3 For the purpose of this specification, forgings with maximum section thickness of 4 in. [100 mm] are to be considered.  
1.4 Supplementary Requirements S1 to S8 are provided for use when additional controls or requirements are desired. These shall apply only when specified on the purchase order.  
1.5 The values stated in either inch-pound units or SI (metric) units are to be regarded separately as standard. Within the text and tables, SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.6 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    4 pages
    English language

ABSTRACT
This specification deals with normalized and tempered, and quenched and tempered, carbon and alloy steel forged or rolled rings for reduction gears. The grades and classes of steels covered here are: Grade 1, Classes A and B, and Grade 2, Classes C and D, which are carbon steels; and Grade 3, Classes E and F, Grade 4, Classes G, H, I, J, K and L, Grade 5, Classes M and P, and Grade 6, Class T, which are alloy steels. Materials shall be manufactured by melting and forging processes and optional machining, and shall be allowed to cool prior to reheating. Heat treatment shall consist of normalizing and tempering for Grade 1, Classes A and B, and quenching and tempering for all other grades and classes. Heat and product analyses shall be performed wherein specimens shall conform to required chemical composition of carbon, manganese, phosphorus, sulfur, silicon, nickel, chromium, molybdenum, vanadium, copper, and aluminum. Steels shall also undergo tension, impact, and Brinell hardness tests, and shall conform to the following mechanical requirements: tensile strength, yield strength, elongation, reduction of area, Brinell hardness, and Charpy V-notch.
SCOPE
1.1 This specification covers normalized and tempered, and quenched and tempered, carbon and alloy steel forged or rolled rings for reduction gears.  
1.2 Several grades and classes of steel are covered as follows:  
1.2.1 Grade 1, Classes A and B, and Grade 2, Classes C and D, are carbon steel.  
1.2.2 Grade 3, Classes E and F, Grade 4, Classes G, H, I, J, K and L, Grade 5, Classes M and P, and Grade 6, Class T, are alloy steel.  
1.2.3 All grades and classes are considered weldable under proper conditions. Welding techniques are of fundamental importance and it is pre-supposed that welding procedure and inspection will be in accordance with proper methods for the class of material used.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    4 pages
    English language

ABSTRACT
This specification deals with continuous grain flow carbon and alloy steel crankshaft forgings intended for medium speed diesel and natural gas engines. The steel used in the manufacture of the forgings is required to be vacuum degassed. Heat treatment, which may be done either before or after rough machining, shall consist of normalizing followed by tempering at a subcritical temperature, or austenitizing, liquid quenching and subcritical tempering. Charpy impact and tensile tests, which shall be performed at a frequency of one test per heat treatment load, shall be used to evaluate tensile strength, yield strength, elongation, reduction of area, and Brinell hardness requirements of forgings. Chemical composition requirements shall also be examined by heat analysis. Grain size tests and non-destructive magnetic particle examinations shall be conducted as well. When required by the purchaser, crankshafts may be surface hardened in designated areas for the purposes of enhanced wear resistance and fatigue strength.
SCOPE
1.1 This specification covers continuous grain flow forged carbon and alloy steel crankshafts for medium speed diesel and natural gas engines.  
1.2 The steel used in the manufacture of the forgings is required to be vacuum degassed.  
1.3 The choice of steel composition grade for a given strength class is normally made by the forging supplier, unless otherwise specified by the purchaser.  
1.4 Provision is made for treatment of designated surfaces of the crankshaft to provide enhanced fatigue strength, or wear resistance, or both.  
1.5 Except as specifically required in this specification, all provisions of Specification A788/A788M apply.  
1.6 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.7 The values stated in either inch-pound units or SI (metric) units are to be regarded separately as standard. Within the text and tables the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language

ABSTRACT
This specification covers precipitation hardened iron base superalloy forgings which are primarily intended for use as turbine rotor disks and wheels. Two heat treatments are covered and selection will depend upon design, service conditions, mechanical properties, and elevated temperature characteristics. The material shall be made by vacuum melting followed by consumable electrode vacuum arc or electroslag remelting. The forgings shall undergo the following tests: tension test, hardness test, stress rupture test, and creep test. Also, the forgings shall be subjected to non-destructive examinations like ultrasonic examination and liquid penetrant examination. The forgings shall be uniform in quality and condition, clean, sound, and free of cracks, seams, laps, shrinkage, and other injurious imperfections.
SCOPE
1.1 This specification covers precipitation hardening iron base superalloy forgings which are primarily intended for use as turbine rotor disks and wheels.  
1.2 Two heat treatments are covered. Selection will depend upon design, service conditions, mechanical properties, and elevated temperature characteristics.  
1.3 All of the provisions of Specification A788/A788M, apply, except as amended herein.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    4 pages
    English language

ABSTRACT
This specification covers martensitic chromium stainless steel forgings, forged bars, and forging stock for high-temperature service. The mechanical properties are developed by suitable heat treatment, as indicated for each alloy. Steel materials shall be manufactured by melting and forging processes, and heat treatments, that shall consist of austenizing, quenching, tempering, and stress relieving. Stainless steels may then be furnished in one of the following hot-finished conditions: as forged without descaling; forged and descaled; rough turned or rough machined. Specimens shall conform to required chemical compositions. Forgings shall undergo tension, impact, stress rapture, and hardness tests, and should conform to mechanical properties prescribed for individual grades and classes. These mechanical properties are: tensile strength, yield strength, elongation, reduction of area, impact strength, and Brinell and Rockwell hardness.
SCOPE
1.1 This specification covers martensitic chromium stainless steel forgings, forged bar, and forging stock for high temperature service. The mechanical properties are developed by suitable heat treatment, as indicated for each alloy.  
1.2 This specification is expressed in both inch-pound units and in SI units; however, unless the purchase order or contract specifies the applicable M specification designation (SI units), the inch-pound units shall apply. The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.3 Supplementary requirements of an optional nature are provided for use at the option of the purchaser. The supplementary requirements shall apply only when specified individually by the purchaser in the purchase order or contract.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language
  • Technical specification
    5 pages
    English language

ABSTRACT
This test method deals with the procedures for the standard practice of performing contact, pulse-echo ultrasonic examination of austenitic steel forgings by the straight and angle beam techniques. This practice does not cover the ultrasonic examination of nonmagnetic retaining ring forgings. The instrument used for this test method shall be the electronic pulsed reflection type. Prior to examination, specimens shall be heat treated and machined to a rectangular, parallel, or concentric surface configuration, and its surface shall be free of extraneous material such as loose scale, paint, and dirt. Calibration of the apparatus shall be done by either the single-block method or distance-amplitude curve method. Choice of method to be employed shall be determined by the test metal distance involved. Quality levels for acceptance, established by the type and amount of indication present, are detailed thoroughly.
SCOPE
1.1 This practice2 covers straight and angle beam contact, pulse-echo ultrasonic examination of austenitic steel forgings produced in accordance with Practice A388/A388M and Specifications A965/A965M and A1049/A1049M.  
1.2 Ultrasonic examination of nonmagnetic retaining ring forgings should be made to Practice A531/A531M rather than this practice.  
1.3 Supplementary requirements of an optional nature are provided for use at the option of the purchaser. The supplementary requirements shall apply only when specified individually by the purchaser in the purchase order or contract.  
1.4 This practice is expressed in inch-pound and SI units; however, unless the purchase order or contract specifies the applicable “M” specification designation (SI units), the inch-pound units shall apply. The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the practice, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    6 pages
    English language
  • Standard
    6 pages
    English language

ABSTRACT
This specification deals with carbon and alloy steel forgings (including gas bottles) for use in thin-walled pressure vessels. Covered here are the following grades of steel forgings: Grade A; Grade B; Grade C; Grade D; Grade E, Classes 55, 65, and 70; Grade F, Classes 55, 65, and 70; Grade G, Classes 55, 65, and 70; Grade H, Classes 55, 65, and 70; Grade J, Classes 55, 65, and 70; Grade K; Grade L; Grade J, Class 110; and Grade M, Classes 85 and 100. Materials shall be manufactured by melting procedures, and optionally heat treated by normalization, normalization and tempering, or liquid-quenching and tempering. Heat and product analyses shall be performed wherein steel specimens shall conform to required chemical compositions of carbon, manganese, phosphorus, sulfur, silicon, nickel, chromium, molybdenum, and vanadium. Steel materials shall also undergo bending, flattening and hardness tests and shall conform to required values of tensile strength, yield strength, elongation, and hardness. Forgings shall be subjected to magnetic particle examination as well.
SCOPE
1.1 This specification2 covers relatively thin-walled forgings (including gas bottles) for pressure vessel use. Three types of carbon steel and six types of alloy steel are included. Provision is made for integrally forging the ends of vessel bodies made from seamless pipe or tubing.
Note 1: When working to the chemical and tensile requirements of this specification, the influence of wall thickness and cooling rate will necessarily eliminate certain forging sizes in each class.
Note 2: Designations have been changed as follows:
Current  
Formerly  
Grade A  
Type I  
Grade B  
Type II  
Grade C  
Type III  
Grade D  
Type IV  
Grade E Class 55  
Type V Grade 1 Class 55  
Grade E Class 65  
Type V Grade 1 Class 65  
Grade E Class 70  
Type V Grade 1 Class 70  
Grade F Class 55  
Type V Grade 2 Class 55  
Grade F Class 65  
Type V Grade 2 Class 65  
Grade F Class 70  
Type V Grade 2 Class 70  
Grade G Class 55  
Type V Grade 3 Class 55  
Grade G Class 65  
Type V Grade 3 Class 65  
Grade G Class 70  
Type V Grade 3 Class 70  
Grade H Class 55  
Type V Grade 4 Class 55  
Grade H Class 65  
Type V Grade 4 Class 65  
Grade H Class 70  
Type V Grade 4 Class 70  
Grade J Class 55  
Type V Grade 5 Class 55  
Grade J Class 65  
Type V Grade 5 Class 65  
Grade J Class 70  
Type V Grade 5 Class 70  
Grade K  
Type VI  
Grade L  
Type VII  
Grade J Class 110  
Type VIII  
Grade M Class 85  
Type IX Class A  
Grade M Class 100  
Type IX Class B  
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.3 Unless the order specifies the applicable “M” specification designation (SI units), the material shall be furnished to inch-pound units.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language

ABSTRACT
ASTM A592/A592M-04 covers the standard specification for high-strength quenched and tempered low-alloy steel forged fittings and parts used for pressure vessels. The steel shall be made by a melting process and shall be fully killed and fine grained. After forging and before reheating, the forgings shall be cooled to provide substantially complete transformation of austenite. Samples for mechanical test specimens shall be removed after the quenching and tempering heat treatment. The test specimens may be machined from a production forging or from special forged blocks suitably worked and heat treated with the production forgings. Such special blocks shall be obtained from an ingot, slab, or billet from the same heat as the forgings they represent and shall be reduced by forging in a manner similar to that for the products to be represented. The specimens shall undergo tension and Charpy V-notch impact tests.
SCOPE
1.1 This specification2 covers high-strength quenched and tempered low-alloy steel forged parts for pressure vessels. The maximum thickness of forgings under this specification shall be 11/2 in. [38 mm] for Grade A, and 4 in. [100 mm] for Grades E and F.
Note 1: These grades are similar to corresponding grades in Specification A517/A517M.  
1.2 Although no provision is made for supplementary requirements in this standard, the supplementary requirements in Specification A788/A788M may be considered by the purchaser.  
1.3 Welding technique is of fundamental importance and it is presupposed that welding procedures will be in accordance with approved methods for the class of material used.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.5 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    3 pages
    English language

ABSTRACT
This specification deals with the acceptance specifications for the ultrasonic examination of forged steel crankshafts. This practice is applicable to both solid (slab) forged and continuous grain flow crankshafts. Specimens shall be divided into three volumetric zones, namely: the major critical sections (Zone 1), which includes the heavily loaded areas of the crankpins, webs, and main bearings; the minor critical sections (Zone 2), which includes the balance of the surface areas of the main bearing and crankpin journals and adjacent fillets, flanges, and gear fit areas; and Zone 3, which includes the balance of the crankshaft, and the remaining sections of the webs. The crankshafts shall be examined after heat treatment, but before machining geometric features such as chamfers and oil holes. Acceptance zones and criteria for both types of crankshafts are discussed briefly.
SCOPE
1.1 This is an acceptance specification for the ultrasonic inspection of forged steel crankshafts having main bearing journals or crankpins 4 in. [100 mm] or larger in diameter.  
1.2 This specification covers the testing equipment required and the test procedure to be followed, and it defines the critical and noncritical areas and limits of acceptance.  
1.3 This specification is intended to cover both continuous grain flow (CGF) crankshafts for medium and high speed diesel engines as well as solid (slab) forged crankshafts for other applications.  
1.4 The values stated in either inch-pound units or SI (metric) units are to be regarded separately as standard. Within the text and tables, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.5 Unless the order specifies the applicable “M” specification designation, the inch-pound units shall be used.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    4 pages
    English language

SIGNIFICANCE AND USE
5.1 For ferromagnetic materials, magnetic particle examination is widely specified for the detection of surface and near-surface flaws such as cracks, laps, seams, and linearly oriented nonmetallic inclusions. Such examinations are included as mandatory requirements in some forging standards such as Specifications A508/A508M and A963/A963M.  
5.2 Use of alternating current as the power source for magnetic particle examination imposes a significant restriction on the detection of subsurface indications, so that the procedure is essentially limited to the finding of flaws that are open to the surface. Attention therefore is drawn to the need to have the component in the finish-machined condition before conducting the magnetic particle examination.  
5.3 The presence of residual magnetic fields in a component may be undesirable, and an advantage of the use of an ac power source for magnetic particle examination is that an acceptable level of demagnetization can be readily achieved.
SCOPE
1.1 This practice covers a procedure for the magnetic particle examination of steel forgings using alternating current as the power source. The procedure will produce consistent results upon which acceptance standards can be based. This practice does not contain acceptance limits or recommended quality levels.  
1.2 Only alternating 50–60 cycle current shall be used as the electric power source for any of the magnetizing methods.  
1.3 When subsurface indications are sought in forgings, then dc magnetization in accordance with Practice A275/A275M should be used.  
1.4 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined. Unless the order specifies the applicable “M” specification designation [SI units], the inch-pound units shall be used.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Standard
    6 pages
    English language

ABSTRACT
This specification deals with the standard requirements for premium quality alloy steel semifinished rolled or forged blooms and billets for reforging into aircraft and aerospace critical parts such as landing-gear forgings. Covered here are three basic classifications of steel, namely: Class I, steel manufactured by vacuum-induction melting or consumable-electrode vacuum melting process; Class II, air-melted steel manufactured by electric-furnace vacuum degassing process; Class III, air-melted steel manufactured by electric-furnace ladle refining and vacuum degassing processes. Steel materials shall be heat-treated and hot-worked by either hot rolling or forging. Alloy steels shall be examined by heat and product analyses and hardenability tests, and shall conform to chemical composition and maximum annealed Brinell hardness requirements. Quality evaluation tests, such as macrotech, microcleanliness, and nondestructive ultrasonic (both immersion and contact examination) inspection, shall be performed as well.
SCOPE
1.1 This specification2 covers two kinds of rolls used in machinery for producing corrugated paperboard. Rolls are fabricated of forged bodies and trunnions. The trunnions may be bolted or shrink assembled on one or both ends of the body. A seal weld may be made at the body/trunnion interface. Roll shells are made of carbon/manganese, or low alloy steel as hereinafter described, and are heat treated prior to assembly. Pressure rolls may be ordered surface hardened as Condition H, or without surface hardening as Condition S. Provision is made in Supplementary Requirements S1 and S3 for the optional surface hardening of corrugating rolls.  
1.2 Corrugating and pressure rolls made to this specification shall not exceed 30 in. [760 mm] in inside diameter. The wall thickness of the roll body shall not be less than 1/12 of the inside diameter or 1 in. [25 mm], whichever is greater, but shall not exceed 4 in. [100 mm]. The wall thickness of the corrugating roll is measured at the bottom of the corrugations in the location of the trunnion fit. The maximum design temperature (MDT) of the roll is 600 °F [315 °C] and the maximum allowable working pressure (MAWP) is 250 psi [1.7 MPa]. The minimum design temperature shall be 40 °F [4 °C] for roll wall thicknesses up to 3 in. [75 mm]. For roll wall thicknesses over 3 in. [75 mm] to 4 in. [100 mm], the minimum design temperature shall be 120 °F [50 °C]. The maximum stresses on the roll bodies from the combined internal and external loading are limited to 18 750 psi [129 MPa] for the Class 2 pressure roll bodies, and 20 000 psi [138 MPa] for Class 1A, 1B, or 5 pressure or corrugating roll bodies in Grades 1 or 2. For the trunnions, the maximum stresses from the combined internal and external loading are limited to 15 000 psi [103.4 MPa] for Classes 3 or 4, or 20 000 psi [138 MPa] for Classes 1A, 1B, or 5 in Grade 2 only. The Grade 1 strength level is not permissible for trunnions.  
1.3 Referring to Table 1, material to Classes 1A, 1B, or 5 shall be used for the manufacture of corrugating or pressure roll shells, and Class 2 shall be used only for pressure roll shells. Trunnions shall be made from forgings in Classes 1A, 1B, or 5 in Grade 2 strength level as restricted by Footnote B in Table 2 or in forgings in either Class 3 or 4.    
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.5 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.6 Except as specifically required in this standard, all of the provisions of Specification A788/A788M apply.  
1.7 This international standard was de...

  • Technical specification
    4 pages
    English language

ABSTRACT
This specification covers stainless steel forgings for compressor and turbine bucket, blade, and airfoil applications. The stainless steel shall be made by the melting process and either the closed impression die or the open die forging processes may be utilized. Two complete heat treatments, consisting of an austenize, quench, and temper, are permitted. When heat treatment for mechanical properties is followed by straightening, a stress-relieving heat treatment is required. The forgings shall be subjected to tension, impact, hardness, and non-destructive tests. All forgings shall be free of cracks, seams, laps, shrinkage, and similar discontinuities.
SCOPE
1.1 This specification covers stainless steel forgings for compressor and turbine bucket, blade, and airfoil applications.  
1.2 This specification is expressed in both inch-pound units and in SI units; however, unless the purchase order or contract specifies the applicable M designation (SI units), the inch-pound units shall apply. The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    4 pages
    English language

ABSTRACT
This specification covers quenched and tempered carbon and alloy steel forgings for pressure vessel components. Heat and product analyses shall be performed to evaluate material conformance with chemical composition requirements. Tension and Charpy V-notch tests shall also be carried out to assess material conformance with mechanical property requirements such as, tensile strength, yield strength, elongation, reduction of area, and Charpy value. Sampling of test specimens for mechanical examination shall be done by either one of four methods specified by the purchaser. Repair welding may also be made at the option of the purchaser.
SCOPE
1.1 This specification2 covers requirements for quenched and tempered carbon and alloy steel forgings for pressure vessel components.  
1.2 All grades are considered weldable under proper conditions. Welding technique is of fundamental importance, and it is presupposed that welding procedure and inspection will be in accordance with approved methods for the grade of material used.  
Note 1: Grades 1 and 1A have different chemistries but the same mechanical requirements.
Note 2: Designations have been changed as follows:    
Current  
Formerly  
Grade 1  
Class 1  
Grade 1A  
Class 1A  
Grade 1C  
Class 4  
Grade 2 Class 1  
Class 2  
Grade 2 Class 2  
Class 2A  
Grade 3 Class 1  
Class 3  
Grade 3 Class 2  
Class 3A  
Grade 4N Class 1  
Class 7  
Grade 4N Class 2  
Class 7A  
Grade 4N Class 3  
Class 7B  
Grade 5 Class 1  
Class 8  
Grade 5 Class 2  
Class 8A  
Grade 11 Class 4  
Class 11C  
Grade 22 Class 3  
Class 22B  
Grade 22 Class 4  
Class 22C  
Grade 22 Class 5  
Class 22D  
Grade 22V  
Class 22V  
Grade 3V  
Class 3V  
1.3 The values stated in either inch-pound units or SI (metric) units are to be regarded separately as standard. Within the text and tables, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.4 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language

ABSTRACT
This specification deals with the standard requirements for superstrength alloy steel forgings for highly stressed structural members. Covered here are eight types (twenty-seven grades) of alloy steels, namely: quenched and tempered steels (Grades 11, 12, 12a, 13, 21, 22, 23, 31, 32, and 33); air hardened steel (Grade 41); martensitic stainless steels (Grades 51, 52, and 53); No. 1 precipitation hardened stainless steel (Grade 61); No. 2 precipitation hardened stainless steel (Grade 64); No. 3 precipitation hardened stainless steels (Grades 62 and 63); maraging steels (Grades 71, 72, 73, 74, and 75); and miscellaneous steels (Grades 81, 82, 83, and 84). The steels shall be manufactured by melting process and shall be finished by hot-worked forging. Forgings may be furnished in one of the following conditions: stress relieving; annealing; solution treatment; solution treatment and ageing; normalizing; normalizing and tempering; or quenching and tempering. Heat and product analyses shall be employed to assess the conformance of steels with required chemical compositions. Forgings shall examined by tension and Charpy impact tests and conform to required mechanical properties such as yield strength, tensile strength, elongation, reduction of area, minimum room-temperature Charpy V-notch energy absorption, maximum annealed hardness, and section size capability. Nondestructive tests, such as magnetic particle, liquid penetrant, and ultrasonic inspection procedures, shall also be performed.
SCOPE
1.1 This specification covers requirements for forged steel shapes for highly stressed structural members requiring yield strengths in excess of 140 ksi [965 MPa].  
1.2 This specification is not intended for applications limited by creep deformation.  
1.3 Twenty-eight grades are covered by this specification. Selection will depend upon design, service conditions, and mechanical properties required.  
1.4 Supplementary requirements are provided for use when additional testing or inspection is desired. These shall apply only when specified individually by the purchaser in the order.  
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.6 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    7 pages
    English language
  • Technical specification
    7 pages
    English language

ABSTRACT
This specification covers modified high-strength alloy steel forgings and rolled and forged bar commonly used in oil and gas pressure vessels and oilfield equipment. Oil and gas product specifications for which this material is intended include, but are not limited to, the following: specification for wellhead and Christmas tree equipment and errata, recommended practice for repair and remanufacture of wellhead and Christmas tree equipment, specification for drill-through equipment, specification for marine drilling riser couplings, specification for subsea wellhead and tree equipment and errata, and specification for drilling and production hoisting equipment.
This specification covers requirements for melting, hot working, heat treatment, chemical composition, mechanical properties and testing, rework and retreatment, inspection, certification, product marking, and workmanship, finish, and appearance, as well as metallurgical requirements and nondestructive examination (NDE) requirements.
SCOPE
1.1 This specification covers modified high-strength alloy steel forgings and rolled and forged bar for oil and gas pressure vessels and oilfield equipment. See Appendix X1. Oil and gas product specifications for which this material is intended include, but are not limited to, the following:  
1.1.1 API 6A Specification for Wellhead and Christmas Tree Equipment and Errata,  
1.1.2 API RP 6AR Recommended Practice for Repair and Remanufacture of Wellhead and Christmas Tree Equipment,  
1.1.3 API 16A Specification for Drill-Through Equipment,  
1.1.4 API 16R Specification for Marine Drilling Riser Couplings,  
1.1.5 API 17D Specification for Subsea Wellhead and Tree Equipment and Errata,  
1.1.6 API 8C Specification for Drilling and Production Hoisting Equipment.  
1.2 Supplementary requirements are provided for use when additional testing or inspection is desired. These shall apply only when specified individually by the purchaser in the order.  
1.3 In the case of conflict between a requirement of this specification and a requirement of referenced general specifications, this specification takes precedence. In the case of conflict between a requirement of the product specification or a requirement of this specification and a more stringent requirement of the purchase order or contract, the purchase order or contract take precedence. The purchase order or contract requirements shall not take precedence if they, in any way, violate the requirements of the product specification or this specification, for example, by the waiving of a test requirement or by making a test requirement less stringent. In the case of conflict in terminology between API standards and Terminology A941, Terminology A941 definitions shall be applied.  
1.4 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.  
1.5 This specification is expressed in both inch-pound units and in SI units; however, unless the purchase order or contract specifies the applicable M specification designation (SI units), the inch-pound units shall apply.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    9 pages
    English language
  • Technical specification
    9 pages
    English language

ABSTRACT
This specification covers vacuum-treated carbon and alloy steel forgings for turbine rotors and shafts. Materials shall be manufactured and treated by: melting process via basic electric-furnace; secondary melting process via electrode-electroslag or vacuum-arc remelting; vacuum degassing; forging process via hot mechanical working; heat treatment via double-normalizing and tempering, or normalizing, quenching and tempering; and rough machining and axial boring. Tension and impact tests shall be done to evaluate the conformance of steel forgings with the following mechanical properties: tensile strength and toughness, notch toughness, yield strength, elongation, and reduction of area. Chemical composition conformances shall also be assessed by heat and product analyses. Nondestructive tests, such as ultrasonic and internal examination, and stability tests shall also be performed. Retreatments may be executed one or more times, but not more than three additional times, if results of the mechanical tests do not conform to specified requirements.
SCOPE
1.1 This specification covers vacuum-treated carbon and alloy steel forgings for turbine rotors and shafts.  
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    7 pages
    English language

ABSTRACT
This specification covers normalized and tempered carbon steel, and liquid quenched and tempered alloy steel forgings for pinions, gears, and shafts for reduction gears. Prior to heat treatment for mechanical properties testing , steel materials may undergo machining and boring, after which specimens shall be stress relieved. Tensile, impact and Brinell hardness tests shall be performed wherein forgings shall conform to the following mechanical properties: tensile strength, yield strength, elongation, reduction of area, Charpy V-notch, and Brinell hardness. Specimens shall also conform to chemical requirements for carbon, manganese, phosphorus, sulfur, silicon, nickel, chromium, molybdenum, vanadium, copper, and aluminum.
SCOPE
1.1 This specification covers normalized and tempered carbon steel and quenched and tempered alloy steel forgings for pinions, gears, and shafts.  
1.2 Several grades of steel are covered as follows:  
1.2.1 Grade 1, Class A,  is normalized and tempered carbon steel.  
1.2.2 Grade 2, Class B, Grade 3, Class C, Grade 3A, Class D, Grades 4 to 7, Classes E, F, G, and H, Grade 8, Class I, and Grade 9, Class J,  are liquid quenched and tempered alloy steel.  
1.3 All grades and classes are considered weldable under proper conditions. Welding technique is of fundamental importance and it is presupposed that welding procedure and inspection shall be in accordance with approved methods for the class of material used.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language
  • Technical specification
    5 pages
    English language

ABSTRACT
This specification covers quenched and tempered vacuum-treated carbon and alloy steel forgings for pressure vessels, such as those used in reactor systems, specifically, vessel closures, shells, flanges, tube sheets, rings, heads, and similar parts. Steels shall be manufactured by basic electric-furnace process except when secondary ladle refining or remelting process is employed, and shall be vacuum treated prior to or during the pouring of the ingot. Materials shall also go through preliminary heat treatment and quenching for mechanical properties. Heat and product analyses shall be executed to evaluate the conformance of the forgings with specified chemical requirements. Tension and Charpy impact tests shall also be performed to examine the conformance of steel specimens with the following mechanical properties: tensile strength, yield strength, elongation, and reduction of area. Nondestructive inspection procedures, such as magnetic particle examination, and longitudinal wave and angle beam ultrasonic examination, shall also be carried out. Repair welding may be permitted at the option of the purchaser.
SCOPE
1.1 This specification2 covers quenched and tempered vacuum-treated carbon and alloy steel forgings for pressure vessels such as those used in reactor systems. Specifically, it covers forgings for vessel closures, shells, flanges, tube sheets, rings, heads, and similar parts.  
1.2 All grades are considered weldable under proper conditions. Welding technique is of fundamental importance, and it is presupposed that welding procedure and inspection will be in accordance with approved methods for the grade of material used.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.4 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.
Note 1: Grades 1 and 1A are composed of different chemistries but have the same mechanical requirements.
Note 2: Designations have been changed as follows:    
Current  
Formerly  
Grade 1  
Class 1  
Grade 1A  
Class 1A  
Grade 2 Class 1  
Class 2  
Grade 2 Class 2  
Class 2A  
Grade 3 Class 1  
Class 3  
Grade 3 Class 2  
Class 3A  
Grade 4N Class 1  
Class 4  
Grade 4N Class 2  
Class 4A  
Grade 4N Class 3  
Class 4B  
Grade 5 Class 1  
Class 5  
Grade 5 Class 2  
Class 5A  
Grade 22 Class 3  
Class 22B  
Grade 22 Classes 4, 5, 6, and 7  
Grade 3V  
Class 3V  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    9 pages
    English language
  • Technical specification
    9 pages
    English language
  • Technical specification
    9 pages
    English language

ABSTRACT
This test method deals with the acceptance criteria for the magnetic particle examination of forged steel crankshafts and forgings having large main bearing journal or crankpin diameters. Covered here are three classes of forgings, which shall be evaluated under two areas of inspection, namely: major critical areas, and minor critical areas. During inspection, magnetic particle indications shall be classified as: surface indications, which include nonmetallic inclusions or stringers, open or twist cracks, flakes, or pipes; open or pinpoint indications; and non-open indications. Procedures for dimpling, depressing, inspection, and product marking are also mentioned.
SCOPE
1.1 This is an acceptance specification for the magnetic particle inspection of forged steel crankshafts having main bearing journals or crankpins 4 in. [200 mm] or larger in diameter.  
1.2 There are three classes, with acceptance standards of increasing severity:  
1.2.1 Class 1.  
1.2.2 Class 2 (originally the sole acceptance standard of this specification).  
1.2.3 Class 3 (formerly covered in Supplementary Requirement S1 of Specification A456 – 64 (1970)).  
1.3 This specification is not intended to cover continuous grain flow crankshafts (see Specification A983/A983M); however, Specification A986/A986M may be used for this purpose.
Note 1: Specification A668/A668M is a product specification which may be used for slab-forged crankshaft forgings that are usually twisted in order to set the crankpin angles, or for barrel forged crankshafts where the crankpins are machined in the appropriate configuration from a cylindrical forging.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.5 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch units.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    5 pages
    English language
  • Technical specification
    5 pages
    English language
  • Technical specification
    5 pages
    English language

ABSTRACT
This specification covers quenched and tempered vacuum-treated carbon and alloy steel forgings for pressure vessels, such as those used in reactor systems, specifically, vessel closures, shells, flanges, tube sheets, rings, heads, and similar parts. Steels shall be manufactured by basic electric-furnace process except when secondary ladle refining or remelting process is employed, and shall be vacuum treated prior to or during the pouring of the ingot. Materials shall also go through preliminary heat treatment and quenching for mechanical properties. Heat and product analyses shall be executed to evaluate the conformance of the forgings with specified chemical requirements. Tension and Charpy impact tests shall also be performed to examine the conformance of steel specimens with the following mechanical properties: tensile strength, yield strength, elongation, and reduction of area. Nondestructive inspection procedures, such as magnetic particle examination, and longitudinal wave and angle beam ultrasonic examination, shall also be carried out. Repair welding may be permitted at the option of the purchaser.
SCOPE
1.1 This specification2 covers quenched and tempered vacuum-treated carbon and alloy steel forgings for pressure vessels such as those used in reactor systems. Specifically, it covers forgings for vessel closures, shells, flanges, tube sheets, rings, heads, and similar parts.  
1.2 All grades are considered weldable under proper conditions. Welding technique is of fundamental importance, and it is presupposed that welding procedure and inspection will be in accordance with approved methods for the grade of material used.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.4 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.
Note 1: Grades 1 and 1A are composed of different chemistries but have the same mechanical requirements.
Note 2: Designations have been changed as follows:    
Current  
Formerly  
Grade 1  
Class 1  
Grade 1A  
Class 1A  
Grade 2 Class 1  
Class 2  
Grade 2 Class 2  
Class 2A  
Grade 3 Class 1  
Class 3  
Grade 3 Class 2  
Class 3A  
Grade 4N Class 1  
Class 4  
Grade 4N Class 2  
Class 4A  
Grade 4N Class 3  
Class 4B  
Grade 5 Class 1  
Class 5  
Grade 5 Class 2  
Class 5A  
Grade 22 Class 3  
Class 22B  
Grade 22 Classes 4, 5, 6, and 7  
Grade 3V  
Class 3V  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    8 pages
    English language
  • Technical specification
    8 pages
    English language
  • Technical specification
    8 pages
    English language

ABSTRACT
This specification covers austenitic, austenitic-ferritic, ferritic, and martensitic stainless steel forgings for general use, and for low- or high-temperature service. The different solution heat treatment and annealing treatment received by the steel material are presented in details. The steel shall conform to the specified chemical composition and room temperature mechanical requirements. The forgings shall be produced with prolongations for testing, unless otherwise specified. The number of and procedure for tension test for forgings depending on their weight are presented. The tension test specimens shall be taken from the test prolongations or from the forgings.
SCOPE
1.1 This specification covers austenitic, austenitic-ferritic, ferritic, and martensitic stainless steel forgings for general use, and for low- or high-temperature service.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 Supplementary requirements from Specification A788/A788M may be specified when additional testing, inspection, or processing is required.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

  • Technical specification
    6 pages
    English language
  • Technical specification
    6 pages
    English language

Frequently Asked Questions

A01.06 is a Technical Committee within ASTM International. It is named "Steel Forgings and Billets". This committee has published 475 standards.

A01.06 develops ASTM standards in the area of Information technology. Currently, there are 475 published standards from this technical committee.

ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.

A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.

Loading...