IEC 62561-1:2017
(Main)Lightning protection system components (LPSC) - Part 1: Requirements for connection components
Lightning protection system components (LPSC) - Part 1: Requirements for connection components
IEC 62561-1:2017 specifies the requirements and tests for metallic connection components that form part of a lightning protection system (LPS). Typically, these can be connectors, clamps, bonding and bridging components, expansion pieces and test joints.
For the purposes of this document the following connection types are considered as connection components: exothermic, brazing, welding, clamping, crimping, seaming, screwing or bolting. Testing of components for an explosive atmosphere is not covered by this document.
This second edition cancels and replaces the first edition, published in 2012. This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous edition:
a. classification of connection components in permanent and non-permanent connection;
b. requirements and corresponding tests for permanent connection components such as exothermic, brazing, welding, crimping, seaming;
c. flow chart of tests for connection components.
Composants des systèmes de protection contre la foudre (CSPF) - Parte 1: Exigences pour les composants de connexion
L' IEC 62561-1:2017 spécifie les exigences et les essais à appliquer aux composants métalliques de connexion faisant partie d'un système de protection contre la foudre (SPF). Il peut s'agir, typiquement, des connecteurs, des colliers de serrage, des composants de pontage, des pièces d'expansion et des joints de contrôle.
Pour les besoins du présent document, les types de connexions suivants sont considérés comme des composants de connexion: la soudure exothermique et autres procédés de soudage, le brasage, le serrage, le sertissage, l'agrafage, le vissage et le boulonnage. Les essais de composants pour atmosphère explosive ne sont pas concernés par le présent document.
Cette deuxième édition annule et remplace la première édition publiée en 2012. Cette édition constitue une révision technique.
Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
a. la classification des composants de connexion permanente et non permanente;
b. les exigences et essais correspondants concernant les composants de connexion permanente, par exemple la soudure exothermique et d'autres procédés de soudage, le brasage, le sertissage ou l'agrafage;
c. un organigramme des essais destinés aux composants de connexion.
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IEC 62561-1 ®
Edition 2.0 2017-03
REDLINE VERSION
INTERNATIONAL
STANDARD
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Lightning protection system components (LPSC) –
Part 1: Requirements for connection components
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IEC 62561-1 ®
Edition 2.0 2017-03
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Lightning protection system components (LPSC) –
Part 1: Requirements for connection components
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.020; 91.120.40 ISBN 978-2-8322-4104-2
– 2 – IEC 62561-1:2017 RLV © IEC 2017
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 7
4 Classification . 9
4.1 According to the ability to withstand lightning current . 9
4.2 According to the installation of connection components location . 9
4.3 According to the mechanical behaviour of connection components . 9
4.4 According to whether or not a connection is permanent . 9
5 Requirements . 9
5.1 General . 9
5.2 Installation instructions . 9
5.3 Lightning current carrying capability . 10
5.4 Static mechanical stress . 10
5.5 Permanent connection . 10
5.6 Screwed-clamping Non-permanent connection . 10
5.7 Dismantling of test joints . 10
5.8 Damage to conductors and metal installations . 10
5.9 Safe Reliable connection . 10
5.10 Terminals of bonding bars . 10
5.11 Marking . 11
6 Tests . 11
6.1 General condition for on tests . 11
6.2 Test Preparation of the specimen . 11
6.2.1 Arrangement of the specimen .
6.3 Conditioning/ageing . 15
6.3.1 Connection components not embedded in concrete . 15
6.3.2 Connection components embedded in concrete . 15
6.4 Electrical test . 16
6.5 Static mechanical test . 17
6.5.1 General . 17
6.5.2 Test procedure . 17
6.6 Marking test . 17
7 Electromagnetic compatibility (EMC) . 18
8 Structure and content of the test report . 18
8.1 General . 18
8.2 Report identification . 18
8.3 Specimen description . 18
8.4 Conductor . 19
8.5 Standards and references . 19
8.6 Test procedure . 19
8.7 Testing equipment description . 19
8.8 Measuring instruments description . 19
8.9 Results and parameters recorded . 19
8.10 Statement of pass/fail . 19
Annex A (informative normative) Summary of the requirements and
corresponding tests . 20
Annex B (informative) Typical arrangements connection configurations
for various LPSCs . 21
Annex C (normative) Flow chart of tests for connection components . 22
Annex D (normative) Conditioning/ageing for connection components . 24
D.1 General . 24
D.2 Salt mist treatment . 24
D.3 Humid sulphurous atmosphere treatment . 24
D.4 Ammonia atmosphere treatment. 24
Bibliography . 25
Figure 1 – Basic arrangement of specimen with cross-connection component . 12
Figure 2 – Basic arrangement of specimen with parallel connection component . 13
Figure 3 – Basic arrangement of specimen with bridging component . 14
Figure 4 – Basic arrangement of specimen with equipotential bonding bar . 15
Figure 5 – Basic arrangement for contact measurement of expansion piece. 17
Figure B.1 – Typical arrangements for various LPSCs . 21
Figure C.1 – Flow chart of tests for connection components . 23
Table 1 – Lightning impulse current (I ) parameters . 16
imp
Table A.1 – Requirements and corresponding tests . 20
– 4 – IEC 62561-1:2017 RLV © IEC 2017
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
LIGHTNING PROTECTION SYSTEM COMPONENTS (LPSC) –
Part 1: Requirements for connection components
FOREWORD
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
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patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
This redline version of the official IEC Standard allows the user to identify the changes
made to the previous edition. A vertical bar appears in the margin wherever a change
has been made. Additions are in green text, deletions are in strikethrough red text.
International Standard IEC 62561-1 has been prepared by IEC technical committee 81:
Lightning protection.
This second edition cancels and replaces the first edition, published in 2012. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) classification of connection components in permanent and non-permanent connection;
b) requirements and corresponding tests for permanent connection components such as
exothermic, brazing, welding, crimping, seaming;
c) flow chart of tests for connection components.
The text of this standard is based on the following documents:
FDIS Report on voting
81/551/FDIS 81/559/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 62561 series, published under the general title Lightning
protection system components (LPSC), can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
IMPORTANT – The “colour inside” logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct understanding
of its contents. Users should therefore print this publication using a colour printer.
– 6 – IEC 62561-1:2017 RLV © IEC 2017
INTRODUCTION
This part of IEC 62561 deals with the requirements and tests for lightning protection system
components (LPSC) used for the installation of a lightning protection system (LPS) designed
and implemented according to the IEC 62305 series.
LIGHTNING PROTECTION SYSTEM COMPONENTS (LPSC) –
Part 1: Requirements for connection components
1 Scope
This part of IEC 62561 specifies the requirements and tests for metallic connection
components that form part of a lightning protection system (LPS). Typically, these can be
connectors, clamps, bonding and bridging components, expansion pieces and test joints.
For the purposes of this document the following connection types are considered as
connection components: exothermic, brazing, welding, clamping, crimping, seaming, screwing
or bolting.
Testing of components for an explosive atmosphere is not covered by this document.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60068-2-52:1996, Environmental testing – Part 2-52: Tests – Test Kb: Salt mist, cyclic
(sodium chloride solution)
IEC 62305-1, Protection against lightning – Part 1: General principles
IEC 62561-2, Lightning protection system components (LPSC) – Part 2: Requirements for
conductors and earth electrodes
ISO 6957:1988, Copper alloys – Ammonia test for stress corrosion resistance
ISO 6988:1985, Metallic and other non-organic coatings – Sulphur dioxide test with general
condensation of moisture
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
3.1
connection component
part of an external LPS which is used for the connection of conductors to each other or to
metallic installations
– 8 – IEC 62561-1:2017 RLV © IEC 2017
Note 1 to entry: Connection components include connectors, clamps, bridging components, expansion pieces and
test joints.
3.2
metal installation
extended metal items in the structure to be protected which may form a path for lightning
current, such as pipes, staircases, elevator guide rails, ventilation, heating and air
conditioning ducts, and interconnected reinforcing steel
3.3
bridging component
connection component for the connection of metal installations
3.4
expansion piece
connection component designed to compensate for changes in length in conductors and/or
metal installations caused by temperature changes
3.5
connector
connection component to interconnect two or more conductors
3.6
clamp
connection component for the connection of conductors to metal installations
3.7
pipe clamp
clamp for the connection of conductors to metal pipes
3.8
test joint
joint designed to facilitate electrical testing and measurement of LPS components
3.9
connection range
minimum to maximum range for which a specific connection component is designed to be
used
3.10
bonding bar
metal bar on which metal installations, external conductive parts, electric power and
telecommunication lines and other cables can be connected to an LPS
3.11
type test
test required to be made before supplying a type of material covered by IEC 62561-1 on a
general commercial basis, in order to demonstrate satisfactory performance characteristics to
meet the intended application
Note 1 to entry: These tests are of such a nature that, after they have been made, they need not be repeated
unless changes are made to the accessory materials, design or type of manufacturing process which might change
the performance characteristics.
3.12
permanent connection
connection that cannot or is not intended to be dismantled
3.13
non-permanent connection
connection that can or is intended to be dismantled
4 Classification
4.1 Classification of components depends on the According to the ability to
withstand lightning current
a) class H for heavy duty;
b) class N for normal duty.
The selection of classes H and N should be performed by the manufacturer in accordance
with the test parameters identified in Table 1.
4.2 Classification is also made According to the installation of connection
components location
a) general use;
b) embedded in concrete.
b) not embedded in concrete.
4.3 According to the mechanical behaviour of connection components
a) intended to withstand a static mechanical load;
b) not intended to withstand a static mechanical load.
The manufacturer’s declaration of ability to withstand a static load shall determine the need or
otherwise to carry out the static mechanical test as identified in 6.5.
4.4 According to whether or not a connection is permanent
a) permanent connection such as exothermic process, brazing, welding, crimping, seaming;
b) non-permanent connection such as screwing or bolting.
5 Requirements
5.1 General
Connection components shall be designed in such a manner that when they are installed in
accordance with the manufacturer’s instructions their performance shall be reliable, stable
and safe to persons and surrounding equipment.
NOTE A summary of the requirements and their corresponding tests is given in Annex A.
5.2 Installation instructions
The manufacturer of the connection components shall provide at least the following
information:
a) the classification of the component;
b) the recommended tightening torque;
c) the range of conductor sizes and materials;
d) the connection configuration.
Compliance is checked by inspection.
– 10 – IEC 62561-1:2017 RLV © IEC 2017
5.3 Lightning current carrying capability
Connection components shall have sufficient lightning current carrying capability.
Compliance is checked in accordance with 6.4 following the manufacturer’s declaration for the
class (H or N) of the connection components in accordance with 4.1.
5.4 Static mechanical stress
Connection components shall have a sufficient withstand capability against static mechanical
stresses.
Equipotential bonding bars are excluded from this requirement.
Compliance is checked in accordance with 6.5.
5.5 Permanent connection
Where exothermic process, brazing, welding, crimping or seaming are used as connection,
the design shall be such that the conductor and/or the metal installation is always securely
bonded.
Compliance is checked by inspection and in accordance with 6.4 a), b), e).
5.6 Screwed clamping Non-permanent connection
Where screws and/or nuts are used as the clamping connection, the design shall be such that
the conductor and/or the metal installation is always securely fastened by the screw and/or
nut application.
Compliance is checked by inspection and in accordance with 6.4,a), b), c), d).
5.7 Dismantling of test joints
It shall be possible to dismantle the test joints after lightning current stress.
Compliance is checked by inspection and in accordance with 6.4, a), b), c), d).
5.8 Damage to conductors and metal installations
Connection components shall be so designed that they connect the conductors and/or the
metal installations without undue damage to the conductors, the metal installations and/or the
connection components.
Compliance is checked by inspection.
5.9 Safe Reliable connection
Connection components shall guarantee safe connection within the connection range declared
by the manufacturer.
Compliance is checked by inspection and in accordance with 6.4.
5.10 Terminals of bonding bars
The input terminals of bonding bars used for lightning protection installations shall have a
diameter of connection equal to or greater than 6 mm.
Compliance is checked by inspection.
5.11 Marking
The connection components shall be marked at least with the following:
a) manufacturer’s or responsible vendor’s name or trade mark;
b) identifying symbol (picture, product number, etc.);
c) classification, i.e. class N or H.
Where this proves to be impractical the marking in accordance with b) and c) may be given on
the smallest packing unit label or on the accompanying documentation.
The marking shall be durable and legible.
NOTE Marking can be applied for example by moulding, pressing, engraving, printing adhesive labels or water
slide transfers.
Compliance is checked in accordance with 6.6.
6 Tests
6.1 General condition for on tests
The tests in accordance with this document are type tests (see 3.11).
• Unless otherwise specified, tests are carried out with the specimens assembled and
installed as in normal use according to the manufacturer's or supplier's installation
instructions with the recommended conductor materials, sizes and tightening torques. If
the connection component is suitable for various conductors’ materials, then it shall be
tested on each material combination.
• All tests are carried out on new specimens.
• Unless otherwise specified, three specimens are subjected to the tests and the
requirements are satisfied if all the tests are met.
• If only one of the specimens does not satisfy a test due to an assembly or a manufacturing
fault, that test and any preceding one which may have influenced the results of the test
shall be repeated and also the tests which follow shall be carried out in the required
sequence on another full set of specimens, all of which shall comply with the
requirements.
• The electrical test shall be carried out in the order given, after conditioning/ageing of the
arrangement of the specimen in accordance with 6.3.
The applicant, when submitting the sets of specimens, may also submit an additional set of
specimens which may be necessary, should one specimen fail. The testing station will then,
without further request, test the additional set of specimens and will reject it only if a further
failure occurs. If the additional set of specimens is not submitted at the same time, the failure
of one specimen will entail rejection.
6.2 Test Preparation of the specimen
6.2.1 Arrangement of the specimen
If not otherwise specified by the manufacturer, the conductors and the specimens shall be
cleaned by using a suitable degreasing agent followed by cleaning in demineralized water and
drying. They shall then be assembled in accordance with the manufacturer’s instructions, for
example with the recommended conductors and tightening torques.
– 12 – IEC 62561-1:2017 RLV © IEC 2017
The connection component shall be tested in all the connection configurations declared by the
manufacturer. Typical connection configurations for various LPSCs are illustrated in Annex B.
Any connection components accommodating a range of conductors with a variation on any
dimension equal to or less than 2 mm shall be tested using the minimum conductor size
recommended. If the range of conductor sizes is greater than 2 mm, it shall be tested using
the minimum and maximum size of conductors recommended.
The basic arrangement of the specimen with cross-connection component, parallel connection
component, bridging component and equipotential bonding bar is shown in Figures 1, 2, 3 and
4, respectively. Terminals of bonding bars are only tested if the connection size is equal to or
greater than 16 mm . The test is carried out using the smallest conductor size within the
range of the terminal with a minimum of 16 mm conductor. Typical arrangements for various
LPSCs are shown in Annex B.
Dimension in millimetres
Flexible lead
IEC
Key
1 Cross-connection component
2 Plate made of insulating material
3 Rigid fastener
4 Conductor and/or metal installation in accordance with Annex C
Figure 1 – Basic arrangement of specimen with cross-connection component
Flexible lead
Dimension in millimetres
Flexible lead
4 1
20 20
IEC
Key
1 Parallel connection component
2 Plate made of insulating material
3 Rigid fastener
4 Conductor and/or metal installation in accordance with Annex C
Figure 2 – Basic arrangement of specimen with parallel connection component
Flexible lead
– 14 – IEC 62561-1:2017 RLV © IEC 2017
Dimension in millimetres
4 1
3 3
IEC
Key
1 Bridging component
2 Plate made of insulating material
3 Rigid fastener
4 Metal installation in accordance with Annex C
Figure 3 – Basic arrangement of specimen with bridging component
Flexible lead
Flexible lead
Dimension in millimetres
Flexible lead
400 100
IEC
Key
1 Equipotential bonding bar
2 Plate made of insulating material
3 Rigid fastener
4 Conductor
5 Fixing points of equipotential bonding bar
6 Connection to be tested
Figure 4 – Basic arrangement of specimen with equipotential bonding bar
6.3 Conditioning/ageing
6.3.1 Connection components not embedded in concrete
Following the manufacturer’s declaration for the location of the connection components in
accordance with 4.2, the arrangement of the specimen shall be subjected to a
conditioning/ageing, as per Annex C, consisting of a salt mist treatment as specified in C.1
followed by a humid sulphurous atmosphere treatment as specified in C.2, and an additional
ammonia atmosphere treatment for specimens made of copper alloy with copper content less
than 80 % as specified in C.3 in accordance with Annex D.
The manufacturer shall provide proof of the copper content of any part of the assembly made
from an alloy having a copper content ≥ 80 %.
After the treatment, the arrangement is fixed on an insulated plate, taking care to avoid any
damage to the specimen due to handling.
6.3.2 Connection components embedded in concrete
This treatment is not necessary for connection components designed to be completely
embedded in concrete. Connection components designed to be partially embedded in
concrete shall be subjected to the conditioning/ageing in accordance with 6.3.
Flexible lead
– 16 – IEC 62561-1:2017 RLV © IEC 2017
Bonding bars destined designed for indoor applications only are tested without
conditioning/ageing.
6.4 Electrical test
After 6.3 and without cleaning the arrangement, the specimen shall be stressed three times by
a test current as given in Table 1. The time interval between individual shots shall allow the
arrangement of the specimen to cool down to approximately ambient temperature.
The impulse discharge current passing through the device under test is defined by the crest
value I , and the specific energy W/R. The impulse current shall show no reversal and
imp
reach I within 50 µs. The transfer of the specific energy W/R shall be dissipated within
imp
5 ms.
Table 1 – Lightning impulse current (I ) parameters
imp
Classification I W/R
imp
kA ±10 %
kJ/Ω ±35 %
H 100 2 500
N 50 625
NOTE The parameters specified in Table 1 can typically be achieved by an exponentially decaying lightning
impulse current having a time to half value in the range of 350 μs according to IEC 62305-1.
The connection component is deemed to have passed the test if:
a) the contact resistance, measured with a source of at least 10 A as close as possible to the
connection component is equal to or less than 1 mΩ. In the case where the connection
component or the conductor(s) is of stainless steel, a value of 2,5 3 mΩ is allowed;
b) it does not exhibit any crack to normal or corrected vision without magnification nor does it
have any loose parts or deformation impairing its normal use;
c) for screwed clamping a non-permanent connections component, in accordance with 4.4 b),
utilizing screws, the loosening torque is greater than 0,25 and less than 1,5 times the
tightening torque. In the case of connectors with more than one screw, only the loosening
torque of the first screw is relevant to this test;
d) the 20 mm length of conductor from the connector (see Figures 1, 2 and 4), prior to the
test is not less than 3 mm after completion of the test. For examples B3, B4, B6 and B8 as
shown in Annex B, the requirement of not less than 3 mm is not applicable;
e) the measurement of the contact resistance of the expansion components (E) and the
connected conductors (F) is performed between the clamped ends A-B and C-D, as close
as possible to the expansion component (see Figure 5);
f) the expansion conductor (E, see Figure 5) shall be tested according to IEC 62561-2 and
shall fulfill the requirements for air termination conductors;
d) for a non-permanent connection component, in accordance with 4.4 b), the 20 mm length
of conductor from the connector (see Figures 1, 2 and 4), prior to the test, is not less than
3 mm after completion of the test;
e) for screw-less or permanent connection components, such as compressed connection
components in accordance with 4.4 a), each conductor of the specimen assemblies shall
be subjected independently to a mechanical tensile force of 900 N ± 20 N, for 1 min.
Each conductor shall be tested independently for multiple conductor connectors. The
connection component is deemed to have passed the test if there is less than 1 mm
movement of the conductor during the test and no damage on the connector connection
component or conductor.
_____________
To be published.
NOTE 1 For the examples B3 and B6 as shown in Figure B.1, the requirement of not less than 3 mm is not
applicable.
NOTE 2 The measurement of the contact resistance of the expansion components (E) and the connected
conductors (F) is performed between the clamped ends A-B and C-D, as close as possible to the expansion
component (see Figure 5);
The expansion conductor (E, see Figure 5), shall be tested according to IEC 62561-2 and
shall fulfill the requirements for air termination conductors.
B
C
A
D
E
F
F
IEC
Key
A-B, C-D Measuring points to verify the clamp contact resistances
E Solid material or stranded material according to IEC 62561-2
F Lightning protection system conductor according to IEC 62561-2
Figure 5 – Basic arrangement for contact measurement of expansion piece
6.5 Static mechanical test
6.5.1 General
The test shall be performed with all conductor materials permitted according to the
manufacturer's declaration.
Alternatively, to minimize the number of tests, connection components that are used with
several different conductor materials may be tested using stainless steel only.
Any connection components with a connection range equal to or less than 2 mm shall be
tested on the minimum conductor size recommended. If the connection range is greater than
2 mm it shall be tested on the minimum and maximum size of conductor recommended.
6.5.2 Test procedure
A second set of 3 new specimens connection components shall be arranged according to the
manufacturer's or supplier's installation instructions with the recommended conductor
materials, sizes and tightening torques.
Each conductor of the specimen assemblies shall be subjected independently to a mechanical
tensile force of 900 N ± 20 N for 1 min. Each conductor shall be tested independently for
multiple conductor connectors.
The connection component is deemed to have passed the test if there is less than 1 mm
movement of the conductor during the test and no damage to the connector connection
component or conductor.
6.6 Marking test
The marking is checked by inspection and by rubbing it by hand for 15 s with a piece of cloth
soaked with water and again for 15 s with a piece of cloth soaked with white spirit/mineral
spirit.
– 18 – IEC 62561-1:2017 RLV © IEC 2017
NOTE Markings made by moulding, pressing or engraving are not subjected to this test.
The specimen is deemed to have passed the test if the marking remains legible.
7 Electromagnetic compatibility (EMC)
Products covered by this document are, in normal use, passive in respect of electromagnetic
influences (emission and immunity).
8 Structure and content of the test report
8.1 General
The purpose of Clause 8 is to provide general requirements for laboratory test reports. It is
intended to promote clear, complete reporting procedures for laboratories submitting test
reports.
The results of each test carried out by the laboratory shall be reported accurately, clearly,
unambiguously and objectively, in accordance with any instructions in the test methods. The
results shall be reported in a test report and shall include all the information necessary for the
interpretation of the test results and all information required by the method used.
Particular care and attention shall be paid to the arrangement of the report, especially with
regard to presentation of the test data and ease of assimilation by the reader. The format
shall be carefully and specifically designed for each type of test carried out, but the headings
shall be standardized as indicated below.
The structure of each report shall include at least information according to 8.2 to 8.10.
8.2 Report identification
The following information shall be included.
a) A title or subject of the report.
b) Name, address and email or telephone number of the test laboratory.
c) Name, address and email or telephone number of the sub test laboratory where the test
was carried out if different from the company which has been assigned to perform the test.
d) Unique identification number (or serial number) of the test report.
e) Name and address of the vendor.
f) Report shall be paginated and Page numbers, including the total number of pages
indicated.
g) Date of issue of report.
h) Date(s) of performance of test(s).
i) Signature and title, or an equivalent identification of the person(s) authorized to sign for
the testing laboratory for the content of the report.
j) Signature and title of person(s) conducting the test.
8.3 Specimen description
a) Sample description.
b) Detailed description and unambiguous identification of the test sample and/or test
assembly.
c) Characterization and condition of the test sample and/or test assembly.
d) Sampling procedure, where relevant.
e) Date of receipt of test items.
f) Photographs, drawings or any other visual documentation, if available.
8.4 Conductor
a) Conductor material.
b) Nominal cross-sectional area, dimensions and shape. It is recommended that the actual
cross-sectional area should also be given.
8.5 Standards and references
a) Identification of the test standard used and the date of issue of the standard.
b) Other relevant documentation with the documentation date.
8.6 Test procedure
a) Description of the test procedure.
b) Justification for any deviations from, additions to or exclusions from the referenced
standard.
c) Any other information relevant to a specific test such as environmental conditions.
d) Configuration of testing assembly.
e) Location of the arrangement in the testing area and measuring techniques.
8.7 Testing equipment description
Description of equipment used for every test conducted, i.e. generator, conditioning/ageing
device.
8.8 Measuring instruments description
Characteristics and calibration date of all instruments used for measuring the values specified
in the standard i.e. radius gauge, shunts, tensile testing machine, extensometer, ohmmeter,
torque meter, thickness calliper gauge, etc.
8.9 Results and parameters recorded
The measured, observed or derived results shall be clearly identified at least for:
a) current;
b) charge;
c) specific energy;
d) front time of the impulse;
e) duration of the impulse;
f) ohmic resistance;
g) tightening torque;
h) loosening torque.
The above shall be presented in by means of tables, graphs, drawings, photographs or other
documentation of visual observations as appropriate.
8.10 Statement of pass/fail
A statement that the specimen passed or failed the tests shall be reported. If the specimen
has failed, a description of failure is necessary.
– 20 – IEC 62561-1:2017 RLV © IEC 2017
Annex A
(informative normative)
Summary of the requirements and corresponding tests
See Table A.1.
Table A.1 – Requirements and corresponding tests
Test Requirements Requirements in Compliance is
sequence accordance with checked by
1 Installation instructions 5.2 Inspection
2 Lightning current carrying capability for non- 5.3 and 5.6 6.4 a),b),c),d)
permanent connection
3 Lightning current carrying capability for 5.3 and 5.5 6.4 a),b),e)
permanent connection
4 Screwed clamping connection 5.5 Inspection and 6.3
4 Dismantling of test joints 5.7 Inspection and 6.4 a),b),c),d)
5 Damage to conductors and metal installations 5.8 Inspection
6 Safe Reliable connection 5.9 Inspection and 6.4
7 Marking 5.11 Inspection and 6.6
8 Static mechanical test 5.4 6.5
9 Terminals of bonding bars 5.10 Inspection
Annex B
(informative)
Typical arrangements connection configurations for various LPSCs
See Figure B.1.
B2
B1 B3B3
Parallel connector
Cross connector
In line connector
B4 B5 B6
Clamp for T
Clamp for parallel
T connector
connection
connection
Metal installation Metal installation
B7 B8 B9
Pipe clamp for T
Pipe clamp for Bridging component
connection
parallel connection aa
Metal installation
Metal pipe Metal pipe
B10
Equipotential bonding bar
IEC
NOTE 1 B1, B4, B6 and B8 – for more information see Figure 1.
NOTE 2 B2, B3, B5 and B7 – for more information see Figure 2.
NOTE 3 B9 – for more information see Figure 3.
NOTE 4 B10 – for more information see Figure 4.
Figure B.1 – Typical arrangements for various LPSCs
– 22 – IEC 62561-1:2017 RLV © IEC 2017
Annex C
(normative)
Flow chart of
...
IEC 62561-1 ®
Edition 2.0 2017-03
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Lightning protection system components (LPSC) –
Part 1: Requirements for connection components
Composants des systemes de protection contre la foudre (CSPF) –
Partie 1: Exigences pour les composants de connexion
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IEC 62561-1 ®
Edition 2.0 2017-03
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Lightning protection system components (LPSC) –
Part 1: Requirements for connection components
Composants des systemes de protection contre la foudre (CSPF) –
Partie 1: Exigences pour les composants de connexion
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.020; 91.120.40 ISBN 978-2-8322-4050-2
– 2 – IEC 62561-1:2017 © IEC 2017
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 7
4 Classification . 9
4.1 According to the ability to withstand lightning current . 9
4.2 According to the installation location . 9
4.3 According to the mechanical behaviour of connection components . 9
4.4 According to whether or not a connection is permanent . 9
5 Requirements . 9
5.1 General . 9
5.2 Installation instructions . 9
5.3 Lightning current carrying capability . 9
5.4 Static mechanical stress . 10
5.5 Permanent connection . 10
5.6 Non-permanent connection . 10
5.7 Dismantling of test joints . 10
5.8 Damage to conductors and metal installations . 10
5.9 Reliable connection . 10
5.10 Terminals of bonding bars . 10
5.11 Marking . 10
6 Tests . 11
6.1 General condition on tests . 11
6.2 Preparation of the specimen . 11
6.3 Conditioning/ageing . 15
6.3.1 Connection components not embedded in concrete . 15
6.3.2 Connection components embedded in concrete . 15
6.4 Electrical test . 16
6.5 Static mechanical test . 17
6.5.1 General . 17
6.5.2 Test procedure . 17
6.6 Marking test . 17
7 Electromagnetic compatibility (EMC) . 17
8 Structure and content of the test report . 18
8.1 General . 18
8.2 Report identification . 18
8.3 Specimen description . 18
8.4 Conductor . 18
8.5 Standards and references . 18
8.6 Test procedure . 19
8.7 Testing equipment description . 19
8.8 Measuring instruments description . 19
8.9 Results and parameters recorded . 19
8.10 Statement of pass/fail . 19
Annex A (normative) Summary of the requirements and corresponding tests . 20
Annex B (informative) Typical connection configurations for various LPSCs . 21
Annex C (normative) Flow chart of tests for connection components . 22
Annex D (normative) Conditioning/ageing for connection components . 24
D.1 General . 24
D.2 Salt mist treatment . 24
D.3 Humid sulphurous atmosphere treatment . 24
D.4 Ammonia atmosphere treatment. 24
Bibliography . 25
Figure 1 – Basic arrangement of specimen with cross-connection component . 12
Figure 2 – Basic arrangement of specimen with parallel connection component . 13
Figure 3 – Basic arrangement of specimen with bridging component . 14
Figure 4 – Basic arrangement of specimen with equipotential bonding bar . 15
Figure 5 – Basic arrangement for contact measurement of expansion piece. 17
Figure B.1 – Typical arrangements for various LPSCs . 21
Figure C.1 – Flow chart of tests for connection components . 23
Table 1 – Lightning impulse current (I ) parameters . 16
imp
Table A.1 – Requirements and corresponding tests . 20
– 4 – IEC 62561-1:2017 © IEC 2017
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
LIGHTNING PROTECTION SYSTEM COMPONENTS (LPSC) –
Part 1: Requirements for connection components
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
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4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 62561-1 has been prepared by IEC technical committee 81:
Lightning protection.
This second edition cancels and replaces the first edition, published in 2012. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) classification of connection components in permanent and non-permanent connection;
b) requirements and corresponding tests for permanent connection components such as
exothermic, brazing, welding, crimping, seaming;
c) flow chart of tests for connection components.
The text of this standard is based on the following documents:
FDIS Report on voting
81/551/FDIS 81/559/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 62561 series, published under the general title Lightning
protection system components (LPSC), can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – IEC 62561-1:2017 © IEC 2017
INTRODUCTION
This part of IEC 62561 deals with the requirements and tests for lightning protection system
components (LPSC) used for the installation of a lightning protection system (LPS) designed
and implemented according to the IEC 62305 series.
LIGHTNING PROTECTION SYSTEM COMPONENTS (LPSC) –
Part 1: Requirements for connection components
1 Scope
This part of IEC 62561 specifies the requirements and tests for metallic connection
components that form part of a lightning protection system (LPS). Typically, these can be
connectors, clamps, bonding and bridging components, expansion pieces and test joints.
For the purposes of this document the following connection types are considered as
connection components: exothermic, brazing, welding, clamping, crimping, seaming, screwing
or bolting.
Testing of components for an explosive atmosphere is not covered by this document.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60068-2-52:1996, Environmental testing – Part 2-52: Tests – Test Kb: Salt mist, cyclic
(sodium chloride solution)
IEC 62561-2, Lightning protection system components (LPSC) – Part 2: Requirements for
conductors and earth electrodes
ISO 6957:1988, Copper alloys – Ammonia test for stress corrosion resistance
ISO 6988:1985, Metallic and other non-organic coatings – Sulphur dioxide test with general
condensation of moisture
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
3.1
connection component
part of an external LPS which is used for the connection of conductors to each other or to
metallic installations
Note 1 to entry: Connection components include connectors, clamps, bridging components, expansion pieces and
test joints.
– 8 – IEC 62561-1:2017 © IEC 2017
3.2
metal installation
extended metal items in the structure to be protected which may form a path for lightning
current, such as pipes, staircases, elevator guide rails, ventilation, heating and air
conditioning ducts, and interconnected reinforcing steel
3.3
bridging component
connection component for the connection of metal installations
3.4
expansion piece
connection component designed to compensate for changes in length in conductors and/or
metal installations caused by temperature changes
3.5
connector
connection component to interconnect two or more conductors
3.6
clamp
connection component for the connection of conductors to metal installations
3.7
pipe clamp
clamp for the connection of conductors to metal pipes
3.8
test joint
joint designed to facilitate electrical testing and measurement of LPS components
3.9
connection range
minimum to maximum range for which a specific connection component is designed to be
used
3.10
bonding bar
metal bar on which metal installations, external conductive parts, electric power and
telecommunication lines and other cables can be connected to an LPS
3.11
type test
test required to be made before supplying a type of material covered by IEC 62561-1 on a
general commercial basis, in order to demonstrate satisfactory performance characteristics to
meet the intended application
Note 1 to entry: These tests are of such a nature that, after they have been made, they need not be repeated
unless changes are made to the accessory materials, design or type of manufacturing process which might change
the performance characteristics.
3.12
permanent connection
connection that cannot or is not intended to be dismantled
3.13
non-permanent connection
connection that can or is intended to be dismantled
4 Classification
4.1 According to the ability to withstand lightning current
a) class H for heavy duty;
b) class N for normal duty.
The selection of classes H and N should be performed by the manufacturer in accordance
with the test parameters identified in Table 1.
4.2 According to the installation location
a) general use;
b) embedded in concrete.
4.3 According to the mechanical behaviour of connection components
a) intended to withstand a static mechanical load;
b) not intended to withstand a static mechanical load.
The manufacturer’s declaration of ability to withstand a static load shall determine the need or
otherwise to carry out the static mechanical test as identified in 6.5.
4.4 According to whether or not a connection is permanent
a) permanent connection such as exothermic process, brazing, welding, crimping, seaming;
b) non-permanent connection such as screwing or bolting.
5 Requirements
5.1 General
Connection components shall be designed in such a manner that when they are installed in
accordance with the manufacturer’s instructions their performance shall be reliable, stable
and safe to persons and surrounding equipment.
NOTE A summary of the requirements and their corresponding tests is given in Annex A.
5.2 Installation instructions
The manufacturer of the connection components shall provide at least the following
information:
a) the classification of the component;
b) the recommended tightening torque;
c) the range of conductor sizes and materials;
d) the connection configuration.
Compliance is checked by inspection.
5.3 Lightning current carrying capability
Connection components shall have sufficient lightning current carrying capability.
Compliance is checked in accordance with 6.4 following the manufacturer’s declaration for the
class (H or N) of the connection components in accordance with 4.1.
– 10 – IEC 62561-1:2017 © IEC 2017
5.4 Static mechanical stress
Connection components shall have a sufficient withstand capability against static mechanical
stresses.
Equipotential bonding bars are excluded from this requirement.
Compliance is checked in accordance with 6.5.
5.5 Permanent connection
Where exothermic process, brazing, welding, crimping or seaming are used as connection,
the design shall be such that the conductor and/or the metal installation is always securely
bonded.
Compliance is checked by inspection and in accordance with 6.4 a), b), e).
5.6 Non-permanent connection
Where screws and/or nuts are used as the clamping connection, the design shall be such that
the conductor and/or the metal installation is always securely fastened by the screw and/or
nut application.
Compliance is checked by inspection and in accordance with 6.4,a), b), c), d).
5.7 Dismantling of test joints
It shall be possible to dismantle the test joints after lightning current stress.
Compliance is checked by inspection and in accordance with 6.4, a), b), c), d).
5.8 Damage to conductors and metal installations
Connection components shall be so designed that they connect the conductors and/or the
metal installations without undue damage to the conductors, the metal installations and/or the
connection components.
Compliance is checked by inspection.
5.9 Reliable connection
Connection components shall guarantee safe connection within the connection range declared
by the manufacturer.
Compliance is checked by inspection and in accordance with 6.4.
5.10 Terminals of bonding bars
The input terminals of bonding bars used for lightning protection installations shall have a
diameter of connection equal to or greater than 6 mm.
Compliance is checked by inspection.
5.11 Marking
The connection components shall be marked at least with the following:
a) manufacturer’s or responsible vendor’s name or trade mark;
b) identifying symbol (picture, product number, etc.);
c) classification, i.e. class N or H.
Where this proves to be impractical the marking in accordance with b) and c) may be given on
the smallest packing unit label or on the accompanying documentation.
The marking shall be durable and legible.
NOTE Marking can be applied for example by moulding, pressing, engraving, printing adhesive labels or water
slide transfers.
Compliance is checked in accordance with 6.6.
6 Tests
6.1 General condition on tests
The tests in accordance with this document are type tests (see 3.11).
• Unless otherwise specified, tests are carried out with the specimens assembled and
installed as in normal use according to the manufacturer's or supplier's installation
instructions with the recommended conductor materials, sizes and tightening torques. If
the connection component is suitable for various conductors’ materials, then it shall be
tested on each material combination.
• All tests are carried out on new specimens.
• Unless otherwise specified, three specimens are subjected to the tests and the
requirements are satisfied if all the tests are met.
• If only one of the specimens does not satisfy a test due to an assembly or a manufacturing
fault, that test and any preceding one which may have influenced the results of the test
shall be repeated and also the tests which follow shall be carried out in the required
sequence on another full set of specimens, all of which shall comply with the
requirements.
• The electrical test shall be carried out in the order given, after conditioning/ageing of the
arrangement of the specimen in accordance with 6.3.
The applicant, when submitting the sets of specimens, may also submit an additional set of
specimens which may be necessary, should one specimen fail. The testing station will then,
without further request, test the additional set of specimens and will reject it only if a further
failure occurs. If the additional set of specimens is not submitted at the same time, the failure
of one specimen will entail rejection.
6.2 Preparation of the specimen
If not otherwise specified by the manufacturer, the conductors and the specimens shall be
cleaned by using a suitable degreasing agent followed by cleaning in demineralized water and
drying. They shall then be assembled in accordance with the manufacturer’s instructions, for
example with the recommended conductors and tightening torques.
The connection component shall be tested in all the connection configurations declared by the
manufacturer. Typical connection configurations for various LPSCs are illustrated in Annex B.
Any connection components accommodating a range of conductors with a variation on any
dimension equal to or less than 2 mm shall be tested using the minimum conductor size
recommended. If the range of conductor sizes is greater than 2 mm, it shall be tested using
the minimum and maximum size of conductors recommended.
– 12 – IEC 62561-1:2017 © IEC 2017
The basic arrangement of the specimen with cross-connection component, parallel connection
component, bridging component and equipotential bonding bar is shown in Figures 1, 2, 3 and
4, respectively. Terminals of bonding bars are only tested if the connection size is equal to or
greater than 16 mm . The test is carried out using the smallest conductor size within the
range of the terminal with a minimum of 16 mm conductor. Typical arrangements for various
LPSCs are shown in Annex B.
Dimension in millimetres
Flexible lead
IEC
Key
1 Cross-connection component
2 Plate made of insulating material
3 Rigid fastener
4 Conductor and/or metal installation in accordance with Annex C
Figure 1 – Basic arrangement of specimen with cross-connection component
Flexible lead
Dimension in millimetres
Flexible lead
4 1
20 20
IEC
Key
1 Parallel connection component
2 Plate made of insulating material
3 Rigid fastener
4 Conductor and/or metal installation in accordance with Annex C
Figure 2 – Basic arrangement of specimen with parallel connection component
Flexible lead
– 14 – IEC 62561-1:2017 © IEC 2017
Dimension in millimetres
4 1
3 3
IEC
Key
1 Bridging component
2 Plate made of insulating material
3 Rigid fastener
4 Metal installation in accordance with Annex C
Figure 3 – Basic arrangement of specimen with bridging component
Flexible lead
Flexible lead
Dimension in millimetres
Flexible lead
400 100
IEC
Key
1 Equipotential bonding bar
2 Plate made of insulating material
3 Rigid fastener
4 Conductor
5 Fixing points of equipotential bonding bar
6 Connection to be tested
Figure 4 – Basic arrangement of specimen with equipotential bonding bar
6.3 Conditioning/ageing
6.3.1 Connection components not embedded in concrete
Following the manufacturer’s declaration in accordance with 4.2, the arrangement of the
specimen shall be subjected to a conditioning/ageing in accordance with Annex D.
The manufacturer shall provide proof of the copper content of any part of the assembly made
from an alloy having a copper content ≥ 80 %.
After the treatment, the arrangement is fixed on an insulated plate, taking care to avoid any
damage to the specimen due to handling.
6.3.2 Connection components embedded in concrete
This treatment is not necessary for connection components designed to be completely
embedded in concrete. Connection components designed to be partially embedded in
concrete shall be subjected to the conditioning/ageing in accordance with 6.3.
Bonding bars designed for indoor applications only are tested without conditioning/ageing.
Flexible lead
– 16 – IEC 62561-1:2017 © IEC 2017
6.4 Electrical test
After 6.3 and without cleaning the arrangement, the specimen shall be stressed three times by
a test current as given in Table 1. The time interval between individual shots shall allow the
arrangement of the specimen to cool down to approximately ambient temperature.
The impulse discharge current passing through the device under test is defined by the crest
value I , and the specific energy W/R. The impulse current shall show no reversal and
imp
reach I within 50 µs. The transfer of the specific energy W/R shall be dissipated within
imp
5 ms.
Table 1 – Lightning impulse current (I ) parameters
imp
Classification I W/R
imp
kA ±10 %
kJ/Ω ±35 %
H 100 2 500
N 50 625
NOTE The parameters specified in Table 1 can typically be achieved by an exponentially decaying lightning
impulse current having a time to half value in the range of 350 μs according to IEC 62305-1.
The connection component is deemed to have passed the test if:
a) the contact resistance, measured with a source of at least 10 A as close as possible to the
connection component is equal to or less than 1 mΩ. In the case where the connection
component or the conductor(s) is of stainless steel, a value of 3 mΩ is allowed;
b) it does not exhibit any crack to normal or corrected vision without magnification nor does it
have any loose parts or deformation impairing its normal use;
c) for a non-permanent connection component, in accordance with 4.4 b), utilizing screws,
the loosening torque is greater than 0,25 and less than 1,5 times the tightening torque. In
the case of connectors with more than one screw, only the loosening torque of the first
screw is relevant to this test;
d) for a non-permanent connection component, in accordance with 4.4 b), the 20 mm length
of conductor from the connector (see Figures 1, 2 and 4), prior to the test, is not less than
3 mm after completion of the test;
e) for screw-less or permanent connection components, in accordance with 4.4 a), each
conductor of the specimen assemblies shall be subjected independently to a mechanical
tensile force of 900 N ± 20 N, for 1 min. Each conductor shall be tested independently for
multiple conductor connectors. The connection component is deemed to have passed the
test if there is less than 1 mm movement of the conductor during the test and no damage
on the connection component or conductor.
NOTE 1 For the examples B3 and B6 as shown in Figure B.1, the requirement of not less than 3 mm is not
applicable.
NOTE 2 The measurement of the contact resistance of the expansion components (E) and the connected
conductors (F) is performed between the clamped ends A-B and C-D, as close as possible to the expansion
component (see Figure 5);
The expansion conductor (E, see Figure 5), shall be tested according to IEC 62561-2 and
shall fulfill the requirements for air termination conductors.
B
C
A
D
E
F
F
IEC
Key
A-B, C-D Measuring points to verify the clamp contact resistances
E Solid material or stranded material according to IEC 62561-2
F Lightning protection system conductor according to IEC 62561-2
Figure 5 – Basic arrangement for contact measurement of expansion piece
6.5 Static mechanical test
6.5.1 General
The test shall be performed with all conductor materials permitted according to the
manufacturer's declaration.
Alternatively, to minimize the number of tests, connection components that are used with
several different conductor materials may be tested using stainless steel only.
Any connection components with a connection range equal to or less than 2 mm shall be
tested on the minimum conductor size recommended. If the connection range is greater than
2 mm it shall be tested on the minimum and maximum size of conductor recommended.
6.5.2 Test procedure
A second set of 3 new connection components shall be arranged according to the
manufacturer's or supplier's installation instructions with the recommended conductor
materials, sizes and tightening torques.
Each conductor of the specimen assemblies shall be subjected independently to a mechanical
tensile force of 900 N ± 20 N for 1 min.
The connection component is deemed to have passed the test if there is less than 1 mm
movement of the conductor during the test and no damage to the connection component or
conductor.
6.6 Marking test
The marking is checked by inspection and by rubbing it by hand for 15 s with a piece of cloth
soaked with water and again for 15 s with a piece of cloth soaked with white spirit/mineral
spirit.
Markings made by moulding, pressing or engraving are not subjected to this test.
The specimen is deemed to have passed the test if the marking remains legible.
7 Electromagnetic compatibility (EMC)
Products covered by this document are, in normal use, passive in respect of electromagnetic
influences (emission and immunity).
– 18 – IEC 62561-1:2017 © IEC 2017
8 Structure and content of the test report
8.1 General
The purpose of Clause 8 is to provide general requirements for laboratory test reports. It is
intended to promote clear, complete reporting procedures for laboratories submitting test
reports.
The results of each test carried out by the laboratory shall be reported accurately, clearly,
unambiguously and objectively, in accordance with any instructions in the test methods. The
results shall be reported in a test report and shall include all the information necessary for the
interpretation of the test results and all information required by the method used.
Particular care and attention shall be paid to the arrangement of the report, especially with
regard to presentation of the test data and ease of assimilation by the reader. The format
shall be carefully and specifically designed for each type of test carried out, but the headings
shall be standardized as indicated below.
The structure of each report shall include at least information according to 8.2 to 8.10.
8.2 Report identification
The following information shall be included.
a) A title or subject of the report.
b) Name, address and email or telephone number of the test laboratory.
c) Name, address and email or telephone number of the sub test laboratory where the test
was carried out if different from the company which has been assigned to perform the test.
d) Unique identification number (or serial number) of the test report.
e) Name and address of the vendor.
f) Page numbers, including the total number of pages.
g) Date of issue of report.
h) Date(s) of performance of test(s).
i) Signature and title, or an equivalent identification of the person(s) authorized to sign for
the testing laboratory for the content of the report.
j) Signature and title of person(s) conducting the test.
8.3 Specimen description
a) Sample description.
b) Detailed description and unambiguous identification of the test sample and/or test
assembly.
c) Characterization and condition of the test sample and/or test assembly.
d) Sampling procedure, where relevant.
e) Date of receipt of test items.
f) Photographs, drawings or any other visual documentation, if available.
8.4 Conductor
a) Conductor material.
b) Nominal cross-sectional area, dimensions and shape. It is recommended that the actual
cross-sectional area should also be given.
8.5 Standards and references
a) Identification of the test standard used and the date of issue of the standard.
b) Other relevant documentation with the documentation date.
8.6 Test procedure
a) Description of the test procedure.
b) Justification for any deviations from, additions to or exclusions from the referenced
standard.
c) Any other information relevant to a specific test such as environmental conditions.
d) Configuration of testing assembly.
e) Location of the arrangement in the testing area and measuring techniques.
8.7 Testing equipment description
Description of equipment used for every test conducted, i.e. generator, conditioning/ageing
device.
8.8 Measuring instruments description
Characteristics and calibration date of all instruments used for measuring the values specified
in the standard i.e. radius gauge, shunts, tensile testing machine, extensometer, ohmmeter,
torque meter, thickness calliper gauge, etc.
8.9 Results and parameters recorded
The measured, observed or derived results shall be clearly identified at least for:
a) current;
b) charge;
c) specific energy;
d) front time of the impulse;
e) duration of the impulse;
f) ohmic resistance;
g) tightening torque;
h) loosening torque.
The above shall be presented by means of tables, graphs, drawings, photographs or other
documentation of visual observations as appropriate.
8.10 Statement of pass/fail
A statement that the specimen passed or failed the tests shall be reported. If the specimen
has failed, a description of failure is necessary.
– 20 – IEC 62561-1:2017 © IEC 2017
Annex A
(normative)
Summary of the requirements and corresponding tests
See Table A.1.
Table A.1 – Requirements and corresponding tests
Test Requirements Requirements in Compliance is
sequence accordance with checked by
1 Installation instructions 5.2 Inspection
2 Lightning current carrying capability for non- 5.3 and 5.6 6.4 a),b),c),d)
permanent connection
3 Lightning current carrying capability for 5.3 and 5.5 6.4 a),b),e)
permanent connection
4 Dismantling of test joints 5.7 Inspection and 6.4 a),b),c),d)
5 Damage to conductors and metal installations 5.8 Inspection
6 Reliable connection 5.9 Inspection and 6.4
7 Marking 5.11 Inspection and 6.6
8 Static mechanical test 5.4 6.5
9 Terminals of bonding bars 5.10 Inspection
Annex B
(informative)
Typical connection configurations for various LPSCs
See Figure B.1.
B2
B1 B3B3
Cross connector Parallel connector
In line connector
B4 B5 B6
Clamp for parallel Clamp for T
T connector
connection
connection
Metal installation Metal installation
B7 B8 B9
Pipe clamp for T
Pipe clamp for Bridging component
connection
aa
parallel connection
Metal installation
Metal pipe
Metal pipe
B10
Equipotential bonding bar
IEC
NOTE 1 B1, B4, B6 and B8 – for more information see Figure 1.
NOTE 2 B2, B3, B5 and B7 – for more information see Figure 2.
NOTE 3 B9 – for more information see Figure 3.
NOTE 4 B10 – for more information see Figure 4.
Figure B.1 – Typical arrangements for various LPSCs
– 22 – IEC 62561-1:2017 © IEC 2017
Annex C
(normative)
Flow chart of tests for connection components
S
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