IEC 61442:2023
(Main)Test methods for accessories for power cables with rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV)
Test methods for accessories for power cables with rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV)
IEC 61442:2023 specifies the test methods applicable for type testing accessories for power cables with rated voltages from 3,6/6 (7,2) kV up to 18/30 (36) kV. The test methods specified in this document apply to accessories for extruded and paper insulated cables according to IEC 60502-2 and IEC 60055-1 respectively.
Méthodes d'essais des accessoires de câbles d'énergie de tensions assignées de 6 kV (Um = 7,2 kV) à 30 kV (Um = 36 kV)
L'IEC 61442:2023 définit les méthodes d’essais applicables aux essais de type des accessoires de câbles d’énergie de tensions assignées de 3,6/6 (7,2) kV à 18/30 (36) kV inclus. Les méthodes d’essais spécifiées dans le présent document s’appliquent aux accessoires pour câbles à isolant extrudé et pour câbles isolés au papier imprégné, conformément à l’IEC 60502- 2 et l’IEC 60055-1, respectivement.
General Information
- Status
- Published
- Publication Date
- 18-Oct-2023
- Technical Committee
- TC 20 - Electric cables
- Drafting Committee
- WG 16 - TC 20/WG 16
- Current Stage
- PPUB - Publication issued
- Start Date
- 19-Oct-2023
- Completion Date
- 17-Nov-2023
Relations
- Effective Date
- 05-Sep-2023
Overview
IEC 61442:2023 - Test methods for accessories for power cables with rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV) - specifies standardized type test methods for accessories used on medium-voltage power cables. The standard applies to accessories for both extruded and paper‑insulated cables (per IEC 60502‑2 and IEC 60055‑1). Edition 3.0 (2023) defines test installations, procedures and acceptance approaches for terminations, joints, separable connectors and other cable accessories used in distribution and industrial networks.
Key Topics and Requirements
The document organizes test methods by electrical, thermal, mechanical and environmental stresses. Major technical topics include:
- AC, DC and impulse voltage tests - dry and wet procedures for verifying dielectric performance of terminations, joints and separable connectors.
- Partial discharge testing - methods and test conditions, including elevated temperature testing to detect internal defects.
- Temperature and heating tests - procedures for verifying accessory behaviour at rated conductor temperatures and during heating cycles.
- Thermal short‑circuit tests - screening and conductor short‑circuit heating tests to confirm mechanical and thermal integrity under fault conditions.
- Dynamic short‑circuit and thermal cycling - mechanical and electrical endurance under transient fault stress.
- Humidity and salt‑fog tests - environmental aging and contamination resistance for outdoor accessories.
- Impact tests and mechanical checks - verification of physical robustness at ambient and elevated conditions.
- Screen resistance / leakage current measurements and fault initiation tests - performance checks for screened cables and earthing considerations.
- Operating force / operating‑eye and capacitive test point performance - usability and safety checks for separable connectors and test points.
The standard provides detailed installation arrangements, measurement methods, and informative annexes (e.g., conductor temperature determination, test chamber details).
Applications and Users
IEC 61442:2023 is essential for:
- Cable accessory manufacturers - to design and certify terminations, joints and separable connectors.
- Independent test laboratories and certification bodies - for type testing and conformity assessment.
- Utility and distribution engineers - for procurement specifications and acceptance criteria.
- Specifiers and project engineers - ensuring accessory performance in medium-voltage networks (6–30 kV range).
Adoption of IEC 61442 helps ensure safe, reliable accessory performance under electrical, thermal and environmental stresses and supports compliance with international best practice.
Related Standards
- IEC 60502‑2 - Extruded power cables for rated voltages from 6 kV up to 30 kV (accessory compatibility).
- IEC 60055‑1 - Paper‑insulated cables (relevant for accessory tests).
- Other IEC test and diagnostic standards referenced within IEC 61442 for measurement techniques and apparatus.
Keywords: IEC 61442:2023, test methods, power cable accessories, 6 kV to 30 kV, type testing, partial discharge, thermal short‑circuit, humidity salt fog, cable terminations, separable connectors.
IEC 61442:2023 RLV - Test methods for accessories for power cables with rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV) Released:10/19/2023 Isbn:9782832277263
IEC 61442:2023 - Test methods for accessories for power cables with rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV) Released:10/19/2023 Isbn:9782832276372
Frequently Asked Questions
IEC 61442:2023 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Test methods for accessories for power cables with rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV)". This standard covers: IEC 61442:2023 specifies the test methods applicable for type testing accessories for power cables with rated voltages from 3,6/6 (7,2) kV up to 18/30 (36) kV. The test methods specified in this document apply to accessories for extruded and paper insulated cables according to IEC 60502-2 and IEC 60055-1 respectively.
IEC 61442:2023 specifies the test methods applicable for type testing accessories for power cables with rated voltages from 3,6/6 (7,2) kV up to 18/30 (36) kV. The test methods specified in this document apply to accessories for extruded and paper insulated cables according to IEC 60502-2 and IEC 60055-1 respectively.
IEC 61442:2023 is classified under the following ICS (International Classification for Standards) categories: 19.080 - Electrical and electronic testing; 29.060.20 - Cables. The ICS classification helps identify the subject area and facilitates finding related standards.
IEC 61442:2023 has the following relationships with other standards: It is inter standard links to IEC 61442:2005. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
You can purchase IEC 61442:2023 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of IEC standards.
Standards Content (Sample)
IEC 61442 ®
Edition 3.0 2023-10
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Test methods for accessories for power cables with rated voltages from 6 kV
(U = 7,2 kV) up to 30 kV (U = 36 kV)
m m
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IEC 61442 ®
Edition 3.0 2023-10
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Test methods for accessories for power cables with rated voltages from 6 kV
(U = 7,2 kV) up to 30 kV (U = 36 kV)
m m
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 19.080, 29.060.20 ISBN 978-2-8322-7726-3
– 2 – IEC 61442:2023 RLV © IEC 2023
CONTENTS
FOREWORD . 5
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 8
4 Test installations and conditions . 7
5 AC voltage tests . 8
5.1 Dry test for all accessories . 9
5.1.1 Installation . 9
5.1.2 Method . 9
5.2 Wet test for outdoor terminations . 9
5.2.1 Installation . 9
5.2.2 Method . 9
5.3 Test in water for stop ends . 9
5.3.1 Installation . 9
5.3.2 Method . 9
6 DC voltage tests . 9
6.1 Installation . 9
6.2 Method . 10
7 Impulse voltage tests . 10
7.1 Installation . 10
7.2 Method . 10
7.3 Test at elevated temperature . 10
8 Partial discharge test . 10
8.1 General . 10
8.2 Method . 11
8.3 Test at elevated temperature . 11
9 Tests at elevated temperature . 11
9.1 Installation and connection . 11
9.2 Measurement of temperature . 11
9.2.1 Cable conductor temperature . 11
9.2.2 Thermocouple position. 11
10 Heating cycle voltage test . 14
10.1 Installation and method . 17
10.2 Test in air . 18
10.3 Test in water . 18
10.4 Immersion test for outdoor terminations . 19
10.4.1 Installation . 19
10.4.2 Method . 19
11 Thermal short-circuit test (screen) . 19
11.1 Installation . 19
11.2 Method . 19
12 Thermal short-circuit test (conductor) . 20
12.1 Installation . 20
12.2 Method . 20
13 Dynamic short-circuit test . 21
13.1 General . 21
13.2 Installation . 21
13.3 Method . 21
14 Humidity and salt fog tests. 21
14.1 Apparatus . 21
14.2 Installation . 21
14.3 Method . 22
15 Impact test at ambient temperature . 22
16 Screen resistance measurement . 24
16.1 General . 24
16.2 Installation . 24
16.3 Method . 24
17 Screen leakage current measurement . 25
17.1 General . 25
17.2 Installation . 25
17.3 Method . 25
18 Screen fault current initiation test . 26
18.1 General . 26
18.2 Installation . 26
18.3 Method . 27
18.3.1 Solidly earthed system . 27
18.3.2 Unearthed or impedance earthed system . 27
19 Operating force test . 28
19.1 General . 28
19.2 Installation . 28
19.3 Method . 28
20 Operating eye test . 28
20.1 General . 28
20.2 Installation . 28
20.3 Method . 28
21 Capacitive test point performance . 28
21.1 General . 28
21.2 Installation . 29
21.3 Test method . 29
Annex A (informative) Determination of the cable conductor temperature . 30
A.1 Purpose . 30
A.2 Calibration of the test cable conductor temperature . 30
A.2.1 General . 30
A.2.2 Installation of cable and thermocouples . 30
A.2.3 Method . 31
A.3 Heating for accessory test. 32
A.3.1 General . 32
A.3.2 Method 1: Test based on measurement of ambient temperature . 32
A.3.3 Method 2: Test based on measurement of the external surface
temperature . 33
A.3.4 Method 3: Test using a control cable . 34
Annex B (informative) Details of the test chamber and spray equipment for humidity
and salt fog tests . 35
– 4 – IEC 61442:2023 RLV © IEC 2023
B.1 Test chamber . 35
B.2 Spray equipment for humidity and salt fog tests . 35
B.3 High voltage transformers . 36
Bibliography . 37
Figure 1 – Terminations tested in air . 12
Figure 2 – Joints tested in air . 12
Figure 3 – Separable connectors tested in air . 13
Figure 4 – Joints tested under water . 14
Figure 5 – Separable connectors tested under water . 16
Figure 6 – Outdoor terminations tested under water . 17
Figure 7 – Heating cycle . 18
Figure 8 – Typical impact test apparatus for joints . 24
Figure 9 – Test arrangement for the screen leakage current measurement . 26
Figure 10 – Test arrangement for screen fault current initiation test . 27
Figure A.1 – Reference cable . 31
Figure A.2 – Arrangement of the thermocouples . 31
Figure A.3 – Current/ and temperatures curves . 34
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
TEST METHODS FOR ACCESSORIES
FOR POWER CABLES WITH RATED VOLTAGES
FROM 6 kV (U = 7,2 kV) UP TO 30 kV (U = 36 kV)
m m
FOREWORD
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rights. IEC shall not be held responsible for identifying any or all such patent rights.
This redline version of the official IEC Standard allows the user to identify the changes
made to the previous edition IEC 61442:2005. A vertical bar appears in the margin
wherever a change has been made. Additions are in green text, deletions are in
strikethrough red text.
– 6 – IEC 61442:2023 RLV © IEC 2023
IEC 61442 has been prepared by IEC technical committee 20: Electric cables. It is an
International Standard.
This third edition cancels and replaces the second edition published in 2005. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) 4.6 – the option to start tests immediately has been included;
b) 4.11 – methods for testing on belted cables have been included;
c) 5.3.2 and 10.3 – details of insulation resistance testing has been added;
d) 8.2 – pre-stress with slightly increased test voltage before applying the partial discharge
test has been included;
e) 11.2 – testing of accessories with external earthing devices has been included;
f) 11.2 – short-circuit duration and maximum kA levels have been added;
g) 11.2 – temperature measurement is not required if the time between short-circuits > 1 h.
The text of this International Standard is based on the following documents:
Draft Report on voting
20/2108/FDIS 20/2132/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/publications.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under webstore.iec.ch in the data related to the
specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
IMPORTANT – The "colour inside" logo on the cover page of this document indicates
that it contains colours which are considered to be useful for the correct understanding
of its contents. Users should therefore print this document using a colour printer.
TEST METHODS FOR ACCESSORIES
FOR POWER CABLES WITH RATED VOLTAGES
FROM 6 kV (U = 7,2 kV) UP TO 30 kV (U = 36 kV)
m m
1 Scope
This document specifies the test methods applicable for type testing accessories for power
cables with rated voltages from 3,6/6 (7,2) kV up to 18/30 (36) kV. The test methods specified
in this document apply to accessories for extruded and paper insulated cables according to
IEC 60502-2 and IEC 60055-1 respectively.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60055-1: Paper-insulated metal-sheathed cables for rated voltages up to 18/30 kV (with
copper or aluminium conductors and excluding gas-pressure and oil-filled cables) – Part 1:
Tests on cables and their accessories
IEC 60060-1:19892010, High-voltage test techniques – Part 1: General definitions and test
requirements
IEC 60230:19662018, Impulse tests on cables and their accessories
IEC 60230:2018/AMD1:2021
IEC 60270:2000, High-voltage test techniques – Partial discharge measurements
IEC 60270:2000/AMD1:2015
IEC 60502-2:2005, Power cables with extruded insulation and their accessories for rated
voltages from 1 kV (U = 1,2 kV) up to 30 kV (U = 36 kV) – Part 2: Cables for rated voltages
m m
from 6 kV (U = 7,2 kV) up to 30 kV (U = 36 kV)
m m
IEC 60811-1-2:1985, Common test methods for insulating and sheathing materials of electric
and optical cables – Part 1: Methods for general application – Section Two: Thermal ageing
methods
IEC 60811-401:2012, Electric and optical fibre cables – Test methods for non-metallic materials
– Part 401: Miscellaneous tests – Thermal ageing methods – Ageing in an air oven
IEC 60811-401:2012/AMD1:2017
IEC 60885-2:1987 , Electrical test methods for electric cables – Part 2: partial discharge tests
IEC 60885-3:1988, Electrical test methods for electric cables – Part 3: Test methods for partial
discharge measurements on lengths of extruded power cables
IEC 60986:2000, Short-circuit temperature limits of electric cables with rated voltages from 6 kV
(U = 7,2 kV) up to 30 kV (U = 36 kV)
m m
___________
Withdrawn.
– 8 – IEC 61442:2023 RLV © IEC 2023
IEC 61238-1:2003, Compression and mechanical connectors for power cables for rated
voltages up to 30 kV (U = 36 kV) – Part 1: Test methods and requirements
m
IEC 61238-1-3:2018, Compression and mechanical connectors for power cables – Part 1-3:
Test methods and requirements for compression and mechanical connectors for power cables
for rated voltages above 1 kV (U = 1,2 kV) up to 30 kV (U = 36 kV) tested on non-insulated
m m
conductors
IEC 60949:1988, Calculation of thermally permissible short-circuit currents, taking into account
non-adiabatic heating effects
IEC 60949:1988/AMD1:2008
3 Terms and definitions
No terms and definitions are listed in this document.
ISO and IEC maintain terminology databases for use in standardization at the following
addresses:
• IEC Electropedia: available at https://www.electropedia.org/
• ISO Online browsing platform: available at https://www.iso.org/obp
4 Test installations and conditions
4.1 The test methods described in this document are intended to be used for type tests.
4.2 The test arrangements and the number of test samples are given in the relevant standard.
4.3 The test conditions are specified in Clause 5 to Clause 21. When they are not, they shall
be as specified in the relevant standards.
4.4 The testing parameters and the requirements are given in the relevant standard, unless
otherwise stated.
4.5 For transition joints (either extruded insulation to extruded insulation or extruded
insulation to paper insulation), the testing parameters (voltage and conductor temperature) are
those of the lower rated cable.
4.6 The tests shall can be started not less than 24 h immediately after installation of
accessories on the cable test loops, unless otherwise specified by the manufacturer. The time
interval between installation of the accessories and the start of the tests shall be recorded in
the test report.
4.7 Cable screens, and armour if any, shall be bonded and earthed at one end only to prevent
circulating currents.
4.8 All parts of an accessory which are normally earthed shall be connected to the cable
screen. Any supporting metalwork shall also be earthed.
4.9 The ambient temperature shall be (20 ± 15) °C.
4.10 Tap water shall be used for all tests in water.
4.11 Tests on belted cables:
When conducting AC voltage tests and heating cycle voltage tests, a three-phase test voltage
and current system shall be used.
When conducting DC voltage tests and the impulse tests, the test voltage shall be applied to
one cable conductor and the other two cable conductors and the screen shall be earthed. All
cable conductors shall be tested separately.
5 AC voltage tests
5.1 Dry test for all accessories
5.1.1 Installation
The set(s) of accessories shall be erected with all associated metalwork and fittings. The
accessories shall be clean and dry before applying the test voltage.
5.1.2 Method
The test shall be made at ambient temperature, and the procedure for voltage application shall
be as specified in IEC 60060-1:2010, Clause 6, unless otherwise specified.
5.2 Wet test for outdoor terminations
5.2.1 Installation
The terminations shall be erected in a vertical position, unless they are to be specifically
installed in another orientation, with the relative spacing as under service conditions and
according to the manufacturer's instructions.
5.2.2 Method
The wet test method is as described in IEC 60060-1:2010, 4.4, and shall be carried out at
ambient temperature, unless otherwise specified.
5.3 Test in water for stop ends
5.3.1 Installation
The stop ends shall be installed in a water tank of such dimensions as to have a height of water
+01,
of 1,00 m over their top surface, unless otherwise specified. The water shall be at ambient
temperature.
5.3.2 Method
The procedure for voltage application shall be as specified in IEC 60060-1:2010, 6.2, unless
otherwise specified.
After the AC voltage withstand, the insulation resistance shall be measured between the screen
and water. The DC test voltage shall be in the range of 100 V to 1 000 V and shall be applied
for a sufficient time to reach reasonably steady measurement, but in any case, not less than
1 min and not more than 5 min.
6 DC voltage tests
6.1 Installation
The set(s) of accessories shall be erected with all associated metalwork and fittings. The
accessories shall be clean and dry before applying the test voltage.
– 10 – IEC 61442:2023 RLV © IEC 2023
6.2 Method
A voltage of negative polarity shall be applied to the cable conductor.
The test shall be made at ambient temperature and the procedure for voltage application shall
be as specified in IEC 60060-1:2010, Clause 5.
7 Impulse voltage tests
7.1 Installation
For preparation of the test installation, involving metal enclosures and terminal boxes, reference
shall be made to the relevant standard.
In the case of three-core accessories (such as three single-core terminations in an enclosure),
one phase shall be tested at a time, with the other two phases earthed.
The three phases of the three-core accessories can be tested together, unless the spaces
between each phase are specified. In this case (such as three single-core terminations in an
enclosure), each phase of the three-core accessories shall be tested at a time, with the other
two phases earthed.
7.2 Method
The test shall be conducted according to the procedure given in IEC 60230 (Clause 3 and
following) IEC 60230:2018, Clause 5, Clause 6, Clause 7, Clause 9 and Clause 10 and
IEC 60230:2018/AMD1:2021, Clause 10, and shall be carried out at ambient temperature,
unless otherwise specified.
7.3 Test at elevated temperature
The installation and the measurement of temperature are given in Clause 9.
The cable conductor shall be heated and stabilized for at least 2 h at a temperature of
– 5 K to 10 K above the maximum cable conductor temperature in normal operation for
extruded insulation cables,
– 0 K to 5 K above the maximum cable conductor temperature in normal operation for paper
insulated cables,
before and during the impulse test.
8 Partial discharge test
8.1 General
This test is only required for accessories for extruded insulation single-core cables and three-
core cables with individually semi-conducting screened cores. It is not required for accessories
incorporating paper insulated cables.
8.2 Method
The test shall be conducted in accordance with IEC 60270:2000 and
IEC 60270:2000/AMD1:2015 and IEC 60885-3 IEC 60885‑2:1987 and shall be carried out at
ambient temperature, unless otherwise specified.
The partial discharge shall be measured at the test voltage given in the relevant standard after
maintaining the test object for 1 min at a pre-stressing voltage equal to the specified test voltage
increased by 0,25 U .
8.3 Test at elevated temperature
The installation and the measurement of temperature are given in Clause 9.
The cable conductor shall be heated and stabilized for at least 2 h at a temperature of 5 K to
10 K above the maximum cable conductor temperature in normal operation, before and during
the partial discharge test.
9 Tests at elevated temperature
9.1 Installation and connection
The accessories shall be erected, supported where necessary and provided with connections
to permit heating current to be circulated.
Where terminations or separable connectors are to be tested, the connection between either
lugs or bushings shall have an electrical cross-section equivalent to that of the cable conductor.
Where branch joints are to be tested, only the main cable shall carry the heating current.
Three-core accessories may can be connected for either single-phase or three-phase heating
current. Single-phase or three-phase voltage in accordance with requirements shall be
superimposed on the heating current. When heated with single-phase current a single-phase
voltage shall be superimposed on the heating current. Respectively when heated with three-
phase current a three-phase voltage shall be superimposed on the heating current. In the case
of a magnetic covering, a three-phase heating current shall be applied.
Accessories for belted cables shall be subjected to three-phase voltage.
9.2 Measurement of temperature
9.2.1 Cable conductor temperature
It is recommended that one of the methods described in Annex A is used to determine the actual
conductor temperature.
9.2.2 Thermocouple position
If method 2 of Annex A is used to determine the conductor temperature, two thermocouples
shall be attached to the cable sheath as shown in Figure 1 to Figure 6.
___________
Withdrawn.
– 12 – IEC 61442:2023 RLV © IEC 2023
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
Figure 1 – Terminations tested in air
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
Figure 2 – Joints tested in air
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
Figure 3 – Separable connectors tested in air
– 14 – IEC 61442:2023 RLV © IEC 2023
Thermocouple
Thermocouple
1 2
IEC 433/05
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
NOTE The height of the water is as indicated, unless otherwise specified.
Figure 4 – Joints tested under water
+0,02
m
1,00
0,5 m
0,5 m
0,5 m
Thermocouple
Thermocouple
1 2
IEC 434/05
0,5 m
0,5 m
+0,02
m
1,00
0,5 m
– 16 – IEC 61442:2023 RLV © IEC 2023
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
NOTE The height of the water is as indicated, unless otherwise specified.
Figure 5 – Separable connectors tested under water
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
Figure 6 – Outdoor terminations tested under water
10 Heating cycle voltage test
10.1 Installation and method
The arrangement for tests in air or water shall be as given in Clause 9.
The measurement of temperature is also given in Clause 9.
Each heating cycle in air or water shall be of at least 8 h duration with at least 2 h at a steady
temperature:
– 5 K to 10 K above the maximum cable conductor temperature in normal operation for cables
with extruded insulation cables;
– 0 K to 5 K above the maximum cable conductor temperature in normal operation for paper
insulated cables,
followed by at least 3 h of natural cooling to within 10 K of ambient temperature (see Figure 7).
– 18 – IEC 61442:2023 RLV © IEC 2023
Figure 7 – Heating cycle
10.2 Test in air
The test assembly shall be subjected to the required number of heating cycles, energized at
the voltage given in the relevant standard.
10.3 Test in water
For heat cycling in water, joints or separable connectors shall be installed in a vessel so as to
+01,
have a height of water 1,00 m above the top surface of all accessories under test, unless
otherwise specified. The water shall be at ambient temperature.
For accessories used with non-longitudinally water-blocked cable designs, the heating cycles
voltage test under water shall be performed with oversheath damage. Expose the core(s) of
one polymeric insulated cable at the entry to the accessory by removing an annulus of the
oversheath, together with any bedding or filling material, of at least 50 mm in length, at a point
which will be within the water and between 50 mm and 150 mm from the exterior of the
accessory.
The exposure of the core(s) shall be made on the side with the shorter length between the
oversheath cut and connectors.
NOTE The oversheath damage requirement does not apply to longitudinally water-blocked cable designs.
The test under water is not required for joints with a continuous metallic covering plumbed/ or
welded to the cable metallic sheath.
The test assembly shall be subjected to the required number of thermal cycles, energized at
the voltage given in the relevant standard.
After testing, the insulation resistance shall be measured between the conductor and metallic
screen/sheath and the screen to water. The insulation resistance shall be measured between
the screen and water only for cables without oversheath damage. The DC test voltage shall be
in the range of 100 V to 1 000 V and shall be applied for a sufficient time to reach reasonably
steady measurement, but in any case, not less than 1 min and not more than 5 min.
10.4 Immersion test for outdoor terminations
10.4.1 Installation
Two All the terminations of a the test loop shall be immersed in water at ambient temperature
+0,02
with a height of water 0,03 m above every part of the terminations. The test loop shall be
installed upside down in a water tank at ambient temperature, in such a way that the
terminations are fully immersed in water, including the end of the sealing element (see
Figure 6).
10.4.2 Method
The test loop shall be subjected to 10 cycles under the conditions given in 10.1. The test loop
shall not be energized.
11 Thermal short-circuit test (screen)
This test is only required for accessories that are equipped with a connection to, or adaptor for,
the metallic screen of the cable.
11.1 Installation
The test loop shall consist of the cable with its accessories.
The screen connections at both ends of the test loop shall be disconnected from earth and
connected to a short-circuit generator. Accessories equipped with external earthing devices
shall have these connections included in the short-circuit test.
The thermocouples to measure the screen temperature should be installed at minimum 0,5 m
from the termination as shown in Figure 1, Figure 2 and Figure 3.
11.2 Method
The current (I ) and duration (t) for the test shall be agreed between the manufacturer and the
sc
customer, taking into account the actual short-circuit conditions of the network and the cable
design. The duration (t) and current (I ) of the short-circuit shall be (1 ± 0,5) s up to a maximum
sc
current of 25 kA, if not otherwise specified. If the required short-circuit current exceeds this
value a longer duration ≤ 5 s with a current between 25 kA and 45 kA shall be used.
The installation and the measurement of the conductor temperature are given in Clause 9.
The cable conductor shall be heated and stabilized for at least 2 h at a temperature of
– 5 K to 10 K above the maximum cable conductor temperature in normal operation for cables
with extruded insulation cables;
– 0 K to 5 K above the maximum cable conductor temperature in normal operation for paper
insulated cables,
before carrying out the short-circuit test.
Before and after the short-circuits, the temperature of the screen shall be measured using
thermocouples or any other suitable means. Measurement of the screen temperature is not
necessary, if the time between the two stresses is longer than 1 h while continuing to apply
heating current in the cable conductor.
Two short-circuits, corresponding to the current and time requirements agreed, shall then be
applied to the screen. The achieved Joule integral (I t) shall be within 0 % and +10 % of the
– 20 – IEC 61442:2023 RLV © IEC 2023
calculated integral value. Between the two short-circuits, the cable screen shall be allowed to
cool to a temperature less than 10 K above its temperature prior to the first short-circuit.
If the current is not constant during the short-circuit, it is recommended to determine the RMS
value of the short-circuit current using IEC 61238-1-3:2018, Annex E.
12 Thermal short-circuit test (conductor)
12.1 Installation
The test loop shall consist of the cable with its accessories.
Three-core accessories shall be tested with one end of the cable loop connected to the short-
circuit generator and the other to a short-circuiting bar as described in the relevant standard.
Alternatively, the three cores may be connected in series and tested as single-core accessories.
12.2 Method
The short-circuit method shall follow IEC 61238-1-3:2018, 6.4.1 and 6.4.2 with the following
adjustment:
– The tests shall be carried out on the test loop at ambient temperature.
– Two short-circuits shall be applied using either alternating current or direct current to raise
the conductor temperature to the maximum permissible short-circuit temperature of the
cable (θ ) within 5 s.
sc
Between the two short-circuits, the test loop shall be allowed to cool to a temperature less than
10 K above its temperature prior to the first short-circuit (θ ). An alternative method to avoid
i
having to measure the conductor temperature prior to the second short-circuit is to ensure that
the test sample has cooled for > 3 h. If a cooling duration of > 3 h is applied, the I t of the first
short-circuit applies also for the second short-circuit.
The maximum permissible short-circuit temperature of the cable conductor is given in
IEC 60986 IEC 60949:1988 and IEC 60949:1988/AMD1:2008.
The following formulae from IEC 60986 IEC 60949:1988 and IEC 60949:1988/AMD1:2008 shall
be used:
θ + 228
sc
2 4 2
For aluminium conductors: I t = 2,19 × 10 × S × In
θ + 228
i
θ + 234,5
sc
2 4 2
For copper conductors: I t = 5,11 × 10 × S × In
θ + 234,5
i
where
I is the RMS value of the short-circuit current (A);
t is the duration (s);
S is the conductor cross-sectional area (mm );
θ is the permissible short-circuit conductor temperature (°C);
sc
θ is the conductor temperature at the start of the test (°C);
i
ln is the log .
e
If the current is not constant during the short-circuit, it is recommended to determine the RMS
value of the short-circuit current using Annex D of IEC 61238-1 IEC 61238-1-3:2018, Annex E.
13 Dynamic short-circuit test
13.1 General
This test is a three-phase test required for single-core cable accessories designed for initial
peak currents larger higher than 80 kA and for three-core cable accessories designed for initial
peak currents larger higher than 63 kA.
13.2 Installation
The test loop shall consist of either three si
...
IEC 61442 ®
Edition 3.0 2023-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Test methods for accessories for power cables with rated voltages from 6 kV
(U = 7,2 kV) up to 30 kV (U = 36 kV)
m m
Méthodes d'essais des accessoires de câbles d'énergie de tensions assignées
de 6 kV (U = 7,2 kV) à 30 kV (U = 36 kV)
m m
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IEC 61442 ®
Edition 3.0 2023-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Test methods for accessories for power cables with rated voltages from 6 kV
(U = 7,2 kV) up to 30 kV (U = 36 kV)
m m
Méthodes d'essais des accessoires de câbles d'énergie de tensions assignées
de 6 kV (U = 7,2 kV) à 30 kV (U = 36 kV)
m m
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 19.080, 29.060.20 ISBN 978-2-8322-7637-2
– 2 – IEC 61442:2023 © IEC 2023
CONTENTS
FOREWORD . 5
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 8
4 Test installations and conditions . 8
5 AC voltage tests . 9
5.1 Dry test for all accessories . 9
5.1.1 Installation . 9
5.1.2 Method . 9
5.2 Wet test for outdoor terminations . 9
5.2.1 Installation . 9
5.2.2 Method . 9
5.3 Test in water for stop ends . 9
5.3.1 Installation . 9
5.3.2 Method . 9
6 DC voltage tests . 9
6.1 Installation . 9
6.2 Method . 9
7 Impulse voltage tests . 10
7.1 Installation . 10
7.2 Method . 10
7.3 Test at elevated temperature . 10
8 Partial discharge test . 10
8.1 General . 10
8.2 Method . 10
8.3 Test at elevated temperature . 10
9 Tests at elevated temperature . 11
9.1 Installation and connection . 11
9.2 Measurement of temperature . 11
9.2.1 Cable conductor temperature . 11
9.2.2 Thermocouple position. 11
10 Heating cycle voltage test . 15
10.1 Installation and method . 15
10.2 Test in air . 16
10.3 Test in water . 16
10.4 Immersion test for outdoor terminations . 17
10.4.1 Installation . 17
10.4.2 Method . 17
11 Thermal short-circuit test (screen) . 17
11.1 Installation . 17
11.2 Method . 17
12 Thermal short-circuit test (conductor) . 18
12.1 Installation . 18
12.2 Method . 18
13 Dynamic short-circuit test . 19
13.1 General . 19
13.2 Installation . 19
13.3 Method . 19
14 Humidity and salt fog tests. 19
14.1 Apparatus . 19
14.2 Installation . 19
14.3 Method . 20
15 Impact test at ambient temperature . 20
16 Screen resistance measurement . 21
16.1 General . 21
16.2 Installation . 21
16.3 Method . 21
17 Screen leakage current measurement . 22
17.1 General . 22
17.2 Installation . 22
17.3 Method . 22
18 Screen fault current initiation test . 23
18.1 General . 23
18.2 Installation . 23
18.3 Method . 24
18.3.1 Solidly earthed system . 24
18.3.2 Unearthed or impedance earthed system . 24
19 Operating force test . 25
19.1 General . 25
19.2 Installation . 25
19.3 Method . 25
20 Operating eye test . 25
20.1 General . 25
20.2 Installation . 25
20.3 Method . 25
21 Capacitive test point performance . 25
21.1 General . 25
21.2 Installation . 25
21.3 Test method . 26
Annex A (informative) Determination of the cable conductor temperature . 27
A.1 Purpose . 27
A.2 Calibration of the test cable conductor temperature . 27
A.2.1 General . 27
A.2.2 Installation of cable and thermocouples . 27
A.2.3 Method . 28
A.3 Heating for accessory test. 29
A.3.1 General . 29
A.3.2 Method 1: Test based on measurement of ambient temperature . 29
A.3.3 Method 2: Test based on measurement of the external surface
temperature . 30
A.3.4 Method 3: Test using a control cable . 31
Annex B (informative) Details of the test chamber and spray equipment for humidity
and salt fog tests . 32
– 4 – IEC 61442:2023 © IEC 2023
B.1 Test chamber . 32
B.2 Spray equipment for humidity and salt fog tests . 32
B.3 High voltage transformers . 33
Bibliography . 34
Figure 1 – Terminations tested in air . 11
Figure 2 – Joints tested in air . 12
Figure 3 – Separable connectors tested in air . 12
Figure 4 – Joints tested under water . 13
Figure 5 – Separable connectors tested under water . 14
Figure 6 – Outdoor terminations tested under water . 15
Figure 7 – Heating cycle . 16
Figure 8 – Typical impact test apparatus for joints . 21
Figure 9 – Test arrangement for the screen leakage current measurement . 23
Figure 10 – Test arrangement for screen fault current initiation test . 24
Figure A.1 – Reference cable . 28
Figure A.2 – Arrangement of the thermocouples . 28
Figure A.3 – Current and temperatures curves . 31
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
TEST METHODS FOR ACCESSORIES
FOR POWER CABLES WITH RATED VOLTAGES
FROM 6 kV (U = 7,2 kV) UP TO 30 kV (U = 36 kV)
m m
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
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Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
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3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
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6) All users should ensure that they have the latest edition of this publication.
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Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.
IEC 61442 has been prepared by IEC technical committee 20: Electric cables. It is an
International Standard.
This third edition cancels and replaces the second edition published in 2005. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) 4.6 – the option to start tests immediately has been included;
b) 4.11 – methods for testing on belted cables have been included;
c) 5.3.2 and 10.3 – details of insulation resistance testing has been added;
d) 8.2 – pre-stress with slightly increased test voltage before applying the partial discharge
test has been included;
e) 11.2 – testing of accessories with external earthing devices has been included;
f) 11.2 – short-circuit duration and maximum kA levels have been added;
– 6 – IEC 61442:2023 © IEC 2023
g) 11.2 – temperature measurement is not required if the time between short-circuits > 1 h.
The text of this International Standard is based on the following documents:
Draft Report on voting
20/2108/FDIS 20/2132/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/publications.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under webstore.iec.ch in the data related to the
specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
TEST METHODS FOR ACCESSORIES
FOR POWER CABLES WITH RATED VOLTAGES
FROM 6 kV (U = 7,2 kV) UP TO 30 kV (U = 36 kV)
m m
1 Scope
This document specifies the test methods applicable for type testing accessories for power
cables with rated voltages from 3,6/6 (7,2) kV up to 18/30 (36) kV. The test methods specified
in this document apply to accessories for extruded and paper insulated cables according to
IEC 60502-2 and IEC 60055-1 respectively.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60060-1:2010, High-voltage test techniques – Part 1: General definitions and test
requirements
IEC 60230:2018, Impulse tests on cables and their accessories
IEC 60230:2018/AMD1:2021
IEC 60270:2000, High-voltage test techniques – Partial discharge measurements
IEC 60270:2000/AMD1:2015
IEC 60811-401:2012, Electric and optical fibre cables – Test methods for non-metallic materials
– Part 401: Miscellaneous tests – Thermal ageing methods – Ageing in an air oven
IEC 60811-401:2012/AMD1:2017
IEC 60885-2:1987 , Electrical test methods for electric cables – Part 2: partial discharge tests
IEC 61238-1-3:2018, Compression and mechanical connectors for power cables – Part 1-3:
Test methods and requirements for compression and mechanical connectors for power cables
for rated voltages above 1 kV (U = 1,2 kV) up to 30 kV (U = 36 kV) tested on non-insulated
m m
conductors
IEC 60949:1988, Calculation of thermally permissible short-circuit currents, taking into account
non-adiabatic heating effects
IEC 60949:1988/AMD1:2008
___________
Withdrawn.
– 8 – IEC 61442:2023 © IEC 2023
3 Terms and definitions
No terms and definitions are listed in this document.
ISO and IEC maintain terminology databases for use in standardization at the following
addresses:
• IEC Electropedia: available at https://www.electropedia.org/
• ISO Online browsing platform: available at https://www.iso.org/obp
4 Test installations and conditions
4.1 The test methods described in this document are intended to be used for type tests.
4.2 The test arrangements and the number of test samples are given in the relevant standard.
4.3 The test conditions are specified in Clause 5 to Clause 21. When they are not, they shall
be as specified in the relevant standards.
4.4 The testing parameters and the requirements are given in the relevant standard, unless
otherwise stated.
4.5 For transition joints (either extruded insulation to extruded insulation or extruded
insulation to paper insulation), the testing parameters (voltage and conductor temperature) are
those of the lower rated cable.
4.6 The tests can be started immediately after installation of accessories on the cable test
loops, unless otherwise specified by the manufacturer. The time interval between installation of
the accessories and the start of the tests shall be recorded in the test report.
4.7 Cable screens, and armour if any, shall be bonded and earthed at one end only to prevent
circulating currents.
4.8 All parts of an accessory which are normally earthed shall be connected to the cable
screen. Any supporting metalwork shall also be earthed.
4.9 The ambient temperature shall be (20 ± 15) °C.
4.10 Tap water shall be used for all tests in water.
4.11 Tests on belted cables:
When conducting AC voltage tests and heating cycle voltage tests, a three-phase test voltage
and current system shall be used.
When conducting DC voltage tests and the impulse tests, the test voltage shall be applied to
one cable conductor and the other two cable conductors and the screen shall be earthed. All
cable conductors shall be tested separately.
5 AC voltage tests
5.1 Dry test for all accessories
5.1.1 Installation
The set(s) of accessories shall be erected with all associated metalwork and fittings. The
accessories shall be clean and dry before applying the test voltage.
5.1.2 Method
The test shall be made at ambient temperature, and the procedure for voltage application shall
be as specified in IEC 60060-1:2010, Clause 6, unless otherwise specified.
5.2 Wet test for outdoor terminations
5.2.1 Installation
The terminations shall be erected in a vertical position, unless they are to be specifically
installed in another orientation, with the relative spacing as under service conditions and
according to the manufacturer's instructions.
5.2.2 Method
The wet test method is as described in IEC 60060-1:2010, 4.4, and shall be carried out at
ambient temperature, unless otherwise specified.
5.3 Test in water for stop ends
5.3.1 Installation
The stop ends shall be installed in a water tank of such dimensions as to have a height of water
+01,
of 1,00 m over their top surface, unless otherwise specified. The water shall be at ambient
temperature.
5.3.2 Method
The procedure for voltage application shall be as specified in IEC 60060-1:2010, 6.2, unless
otherwise specified.
After the AC voltage withstand, the insulation resistance shall be measured between the screen
and water. The DC test voltage shall be in the range of 100 V to 1 000 V and shall be applied
for a sufficient time to reach reasonably steady measurement, but in any case, not less than
1 min and not more than 5 min.
6 DC voltage tests
6.1 Installation
The set(s) of accessories shall be erected with all associated metalwork and fittings. The
accessories shall be clean and dry before applying the test voltage.
6.2 Method
A voltage of negative polarity shall be applied to the cable conductor.
The test shall be made at ambient temperature and the procedure for voltage application shall
be as specified in IEC 60060-1:2010, Clause 5.
– 10 – IEC 61442:2023 © IEC 2023
7 Impulse voltage tests
7.1 Installation
For preparation of the test installation, involving metal enclosures and terminal boxes, reference
shall be made to the relevant standard.
The three phases of the three-core accessories can be tested together, unless the spaces
between each phase are specified. In this case (such as three single-core terminations in an
enclosure), each phase of the three-core accessories shall be tested at a time, with the other
two phases earthed.
7.2 Method
The test shall be conducted according to the procedure given in IEC 60230:2018, Clause 5,
Clause 6, Clause 7, Clause 9 and Clause 10 and IEC 60230:2018/AMD1:2021, Clause 10, and
shall be carried out at ambient temperature, unless otherwise specified.
7.3 Test at elevated temperature
The installation and the measurement of temperature are given in Clause 9.
The cable conductor shall be heated and stabilized for at least 2 h at a temperature of
– 5 K to 10 K above the maximum cable conductor temperature in normal operation for
extruded insulation cables,
– 0 K to 5 K above the maximum cable conductor temperature in normal operation for paper
insulated cables,
before and during the impulse test.
8 Partial discharge test
8.1 General
This test is only required for accessories for extruded insulation single-core cables and three-
core cables with individually semi-conducting screened cores. It is not required for accessories
incorporating paper insulated cables.
8.2 Method
The test shall be conducted in accordance with IEC 60270:2000 and
IEC 60270:2000/AMD1:2015 and IEC 60885‑2:1987 and shall be carried out at ambient
temperature, unless otherwise specified.
The partial discharge shall be measured at the test voltage given in the relevant standard after
maintaining the test object for 1 min at a pre-stressing voltage equal to the specified test voltage
increased by 0,25 U .
8.3 Test at elevated temperature
The installation and the measurement of temperature are given in Clause 9.
___________
Withdrawn.
The cable conductor shall be heated and stabilized for at least 2 h at a temperature of 5 K to
10 K above the maximum cable conductor temperature in normal operation, before and during
the partial discharge test.
9 Tests at elevated temperature
9.1 Installation and connection
The accessories shall be erected, supported where necessary and provided with connections
to permit heating current to be circulated.
Where terminations or separable connectors are to be tested, the connection between either
lugs or bushings shall have an electrical cross-section equivalent to that of the cable conductor.
Where branch joints are to be tested, only the main cable shall carry the heating current.
Three-core accessories can be connected for either single-phase or three-phase heating
current. When heated with single-phase current a single-phase voltage shall be superimposed
on the heating current. Respectively when heated with three-phase current a three-phase
voltage shall be superimposed on the heating current. In the case of a magnetic covering, a
three-phase heating current shall be applied.
Accessories for belted cables shall be subjected to three-phase voltage.
9.2 Measurement of temperature
9.2.1 Cable conductor temperature
It is recommended that one of the methods described in Annex A is used to determine the actual
conductor temperature.
9.2.2 Thermocouple position
If method 2 of Annex A is used to determine the conductor temperature, two thermocouples
shall be attached to the cable sheath as shown in Figure 1 to Figure 6.
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
Figure 1 – Terminations tested in air
– 12 – IEC 61442:2023 © IEC 2023
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
Figure 2 – Joints tested in air
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
Figure 3 – Separable connectors tested in air
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
NOTE The height of the water is as indicated, unless otherwise specified.
Figure 4 – Joints tested under water
– 14 – IEC 61442:2023 © IEC 2023
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
NOTE The height of the water is as indicated, unless otherwise specified.
Figure 5 – Separable connectors tested under water
Dimensions in metres
All distances mentioned to position thermocouples are minimum values.
Figure 6 – Outdoor terminations tested under water
10 Heating cycle voltage test
10.1 Installation and method
The arrangement for tests in air or water shall be as given in Clause 9.
The measurement of temperature is also given in Clause 9.
Each heating cycle in air or water shall be of at least 8 h duration with at least 2 h at a steady
temperature:
– 5 K to 10 K above the maximum cable conductor temperature in normal operation for cables
with extruded insulation;
– 0 K to 5 K above the maximum cable conductor temperature in normal operation for paper
insulated cables,
followed by at least 3 h of natural cooling to within 10 K of ambient temperature (see Figure 7).
– 16 – IEC 61442:2023 © IEC 2023
Figure 7 – Heating cycle
10.2 Test in air
The test assembly shall be subjected to the required number of heating cycles, energized at
the voltage given in the relevant standard.
10.3 Test in water
For heat cycling in water, joints or separable connectors shall be installed in a vessel so as to
+01,
have a height of water 1,00 m above the top surface of all accessories under test, unless
otherwise specified. The water shall be at ambient temperature.
For accessories used with non-longitudinally water-blocked cable designs, the heating cycles
voltage test under water shall be performed with oversheath damage. Expose the core(s) of
one polymeric insulated cable at the entry to the accessory by removing an annulus of the
oversheath, together with any bedding or filling material, of at least 50 mm in length, at a point
which will be within the water and between 50 mm and 150 mm from the exterior of the
accessory.
The exposure of the core(s) shall be made on the side with the shorter length between the
oversheath cut and connectors.
NOTE The oversheath damage requirement does not apply to longitudinally water-blocked cable designs.
The test under water is not required for joints with a continuous metallic covering plumbed or
welded to the cable metallic sheath.
The test assembly shall be subjected to the required number of thermal cycles, energized at
the voltage given in the relevant standard.
After testing, the insulation resistance shall be measured between the conductor and metallic
screen/sheath and the screen to water. The insulation resistance shall be measured between
the screen and water only for cables without oversheath damage. The DC test voltage shall be
in the range of 100 V to 1 000 V and shall be applied for a sufficient time to reach reasonably
steady measurement, but in any case, not less than 1 min and not more than 5 min.
10.4 Immersion test for outdoor terminations
10.4.1 Installation
All the terminations of a the test loop shall be immersed in water at ambient temperature with
+0,02
a height of water 0,03 m above every part of the terminations. The test loop shall be
installed upside down in a water tank at ambient temperature, in such a way that the
terminations are fully immersed in water, including the end of the sealing element (see
Figure 6).
10.4.2 Method
The test loop shall be subjected to 10 cycles under the conditions given in 10.1. The test loop
shall not be energized.
11 Thermal short-circuit test (screen)
11.1 Installation
The test loop shall consist of the cable with its accessories.
The screen connections at both ends of the test loop shall be disconnected from earth and
connected to a short-circuit generator. Accessories equipped with external earthing devices
shall have these connections included in the short-circuit test.
The thermocouples to measure the screen temperature should be installed at minimum 0,5 m
from the termination as shown in Figure 1, Figure 2 and Figure 3.
11.2 Method
The current (I ) and duration (t) for the test shall be agreed between the manufacturer and the
sc
customer, taking into account the actual short-circuit conditions of the network and the cable
design. The duration (t) and current (I ) of the short-circuit shall be (1 ± 0,5) s up to a maximum
sc
current of 25 kA, if not otherwise specified. If the required short-circuit current exceeds this
value a longer duration ≤ 5 s with a current between 25 kA and 45 kA shall be used.
The installation and the measurement of the conductor temperature are given in Clause 9.
The cable conductor shall be heated and stabilized for at least 2 h at a temperature of
– 5 K to 10 K above the maximum cable conductor temperature in normal operation for cables
with extruded insulation;
– 0 K to 5 K above the maximum cable conductor temperature in normal operation for paper
insulated cables,
before carrying out the short-circuit test.
Before and after the short-circuits, the temperature of the screen shall be measured using
thermocouples or any other suitable means. Measurement of the screen temperature is not
necessary, if the time between the two stresses is longer than 1 h while continuing to apply
heating current in the cable conductor.
Two short-circuits, corresponding to the current and time requirements agreed, shall then be
applied to the screen. The achieved Joule integral (I t) shall be within 0 % and +10 % of the
calculated integral value. Between the two short-circuits, the cable screen shall be allowed to
cool to a temperature less than 10 K above its temperature prior to the first short-circuit.
– 18 – IEC 61442:2023 © IEC 2023
If the current is not constant during the short-circuit, it is recommended to determine the RMS
value of the short-circuit current using IEC 61238-1-3:2018, Annex E.
12 Thermal short-circuit test (conductor)
12.1 Installation
The test loop shall consist of the cable with its accessories.
Three-core accessories shall be tested with one end of the cable loop connected to the short-
circuit generator and the other to a short-circuiting bar as described in the relevant standard.
Alternatively, the three cores may be connected in series and tested as single-core accessories.
12.2 Method
The short-circuit method shall follow IEC 61238-1-3:2018, 6.4.1 and 6.4.2 with the following
adjustment:
– The tests shall be carried out on the test loop at ambient temperature.
– Two short-circuits shall be applied using either alternating current or direct current.
Between the two short-circuits, the test loop shall be allowed to cool to a temperature less than
10 K above its temperature prior to the first short-circuit (θ ). An alternative method to avoid
i
having to measure the conductor temperature prior to the second short-circuit is to ensure that
the test sample has cooled for > 3 h. If a cooling duration of > 3 h is applied, the I t of the first
short-circuit applies also for the second short-circuit.
The maximum permissible short-circuit temperature of the cable conductor is given in
IEC 60949:1988 and IEC 60949:1988/AMD1:2008.
The following formulae from IEC 60949:1988 and IEC 60949:1988/AMD1:2008 shall be used:
θ + 228
sc
2 4 2
For aluminium conductors: I t = 2,19 × 10 × S × In
θ + 228
i
θ + 234,5
sc
2 4 2
For copper conductors: I t = 5,11 × 10 × S × In
θ + 234,5
i
where
I is the RMS value of the short-circuit current (A);
t is the duration (s);
S is the conductor cross-sectional area (mm );
θ is the permissible short-circuit conductor temperature (°C);
sc
θ is the conductor temperature at the start of the test (°C);
i
ln is the log .
e
If the current is not constant during the short-circuit, it is recommended to determine the RMS
value of the short-circuit current using IEC 61238-1-3:2018, Annex E.
13 Dynamic short-circuit test
13.1 General
This test is a three-phase test required for single-core cable accessories designed for initial
peak currents higher than 80 kA and for three-core cable accessories designed for initial peak
curre
...
The IEC 61442:2023 standard provides a comprehensive framework for the testing of accessories for power cables with rated voltages ranging from 3.6/6 (7.2) kV to 18/30 (36) kV. This standard is critical in ensuring the reliability and safety of power cable accessories used within these voltage parameters. By outlining specific test methods, IEC 61442:2023 aims to facilitate type testing for both extruded and paper insulated cables, adhering to the established guidelines in IEC 60502-2 and IEC 60055-1. One of the core strengths of IEC 61442:2023 lies in its broad applicability across various types of cable accessories. This inclusiveness ensures that manufacturers can rely on a uniform set of test procedures, promoting consistency and reliability in the performance of cable accessories. The standard not only enhances the safety and quality of electrical installations but also aids in the development of innovative solutions in the industry by providing a clear benchmark for product testing. The relevance of IEC 61442:2023 cannot be overstated in an era where electrical safety and performance are paramount. As industries continue to evolve and demand higher efficiency and reliability from electrical components, this standard emerges as a crucial reference point. It not only supports manufacturers in complying with international safety regulations but also instills confidence in users and stakeholders regarding the quality and durability of power cable accessories. In summary, the IEC 61442:2023 standard is a vital document that establishes necessary testing methodologies for power cable accessories, emphasizing its scope, strengths, and ongoing significance in the electrical engineering field.
La norme IEC 61442:2023 offre un cadre précieux pour les méthodes d'essai des accessoires destinés aux câbles électriques à haute tension, avec des tensions nominales s'étendant de 6 kV (Um = 7,2 kV) à 30 kV (Um = 36 kV). Son champ d'application s'étend spécifiquement aux accessoires pour les câbles isolés extrudés et en papier, en conformité avec les normes IEC 60502-2 et IEC 60055-1. Cette norme est essentielle pour garantir que les accessoires répondent aux exigences de performance et de sécurité, offrant ainsi un niveau de confiance accru dans les installations électriques. Parmi les forces de la norme IEC 61442:2023, on note sa capacité à fournir des méthodes d'essai claires et systématiques, adaptées à différents types d'accessoires. Ces méthodes englobent des essais de résistance, des essais d'humidité et d'autres tests cruciaux qui garantissent la fiabilité et la durabilité des systèmes électriques sous haute tension. De plus, la norme est conçue pour être utilisée par les fabricants et les organismes de test, facilitant ainsi l'interopérabilité et la conformité sur le marché international. La pertinence de la norme IEC 61442:2023 ne saurait être sous-estimée, car elle répond aux défis croissants liés à l'utilisation de câbles à haute tension dans les infrastructures modernes. Avec l'augmentation des projets énergétiques dans le monde entier, cette norme garantit non seulement la sécurité des installations, mais aussi la protection de l'environnement et la durabilité des solutions énergétiques. En intégrant des méthodes d'essai précises et fiables, la norme renforce la confiance des utilisateurs dans les accessoires pour câbles, vital pour le développement d'un réseau électrique moderne et efficace.
La norme IEC 61442:2023 présente un cadre rigoureux pour les méthodes d'essai des accessoires destinés aux câbles d'énergie avec des tensions nominales allant de 6 kV (Um = 7,2 kV) à 30 kV (Um = 36 kV). Son champ d'application couvre spécifiquement les méthodes de test applicables pour les tests de type des accessoires de câbles à isolant extrudé et en papier, conformément aux normes IEC 60502-2 et IEC 60055-1. Une des forces majeures de la norme IEC 61442:2023 réside dans sa capacité à garantir la fiabilité et la sécurité des accessoires de câbles électriques. En définissant des méthodes de test précises, elle permet de s'assurer que les accessoires répondent aux exigences de performance et de durabilité nécessaires dans le domaine de l'énergie. Cela contribue à minimiser les risques de défaillance sur le terrain, ce qui est essentiel pour maintenir la continuité et la fiabilité des systèmes électriques. De plus, la norme se distingue par son actualité et sa pertinence, compte tenu de l'évolution constante des technologies de câbles d'énergie. En intégrant les dernières avancées dans la conception des accessoires, l'IEC 61442:2023 assure que les tests suivent les tendances actuelles du marché, facilitant ainsi l'adoption et l'intégration de nouvelles technologies. En résumé, la norme IEC 61442:2023 est essentielle pour renforcer la sécurité et l'efficacité des accessoires pour câbles d'énergie, grâce à ses méthodes de test bien définies et à son adaptation aux innovations technologiques.
Der Standard IEC 61442:2023 stellt eine umfassende Richtlinie für die Prüfmethoden von Zubehör für Starkstromkabel mit Nennspannungen von 6 kV (Um = 7,2 kV) bis 30 kV (Um = 36 kV) zur Verfügung. Er definiert präzise die Testmethoden, die für die Typprüfung von Zubehörteilen erforderlich sind, und fokussiert sich sowohl auf extrudierte als auch auf papierisolierte Kabel gemäß den Normen IEC 60502-2 und IEC 60055-1. Ein herausragendes Merkmal des Standards ist seine weitreichende Anwendbarkeit. Durch die spezifizierten Prüfmethoden wird sichergestellt, dass Zubehörteile für eine Vielzahl von Anwendungen und Kabelformaten getestet werden können, was die Flexibilität und Vielseitigkeit des Standards unterstreicht. Die klare Trennung zwischen den Prüfmethoden für verschiedene Kabeltypen bietet den Herstellern und Prüfinstitutionen die notwendige Grundlage, um die Sicherheit und Effizienz ihrer Produkte zu garantieren. Ein weiterer Vorteil von IEC 61442:2023 ist seine Relevanz in der Branche. Angesichts der hohen Ansprüche an die Zuverlässigkeit und Langlebigkeit von Kabelzubehör in Hochspannungsnetzen ist diese Norm von zentraler Bedeutung, um internationale Standards für die Qualität und Sicherheit zu setzen. Die Implementierung dieser Prüfmethoden unterstützt nicht nur die Hersteller beim Erfüllen gesetzlicher Anforderungen, sondern vereinfacht auch die Marktakzeptanz ihrer Produkte weltweit. Insgesamt bietet der Standard IEC 61442:2023 eine solide Grundlage für die Überprüfung von Zubehör für Starkstromkabel, wobei die spezifizierten Testmethoden sowohl für Anwender als auch für Hersteller von großer Bedeutung sind. Durch die Förderung hoher Qualitätsstandards leistet dieser Standard einen wesentlichen Beitrag zur Sicherheit und Zuverlässigkeit von elektrischen Installationen im Hochspannungsbereich.
IEC 61442:2023 표준은 6 kV (Um = 7.2 kV)에서 30 kV (Um = 36 kV)까지의 정격 전압을 가진 전력 케이블의 액세서리에 대한 시험 방법을 명시합니다. 이 문서는 IEC 60502-2 및 IEC 60055-1에 따라 절연된 케이블용 액세서리에 적용되는 시험 방법을 포괄적으로 다루며, 실제로 동작하는 케이블 액세서리의 신뢰성과 안정성을 보장하기 위한 기초를 제공합니다. 이 표준의 강점은 구체적이고 세부적인 시험 절차를 제공하여, 제작자가 자사 제품의 품질이 국제적으로 통용되는 기준에 부합하는지를 확인할 수 있도록 돕는 것입니다. 또한, IEC 61442:2023은 다양한 유형의 전력 케이블 액세서리에 대해 공통적으로 적용할 수 있는 테스트 방법론을 제공하여 업계 전반에 걸쳐 일관성을 유지합니다. IEC 61442:2023의 중요성은 전력 케이블에 관련된 사고를 예방하고, 전력 시스템의 안전과 효율성을 높이는 데 기여하는 데 있습니다. 이러한 표준의 적용은 전력 배급망의 신뢰성을 강화하고, 전력 공급의 연속성을 보장합니다. 궁극적으로 IEC 61442:2023은 전력 케이블 액세서리의 품질 보증과 안전성 기준을 확립하는 데 필수적인 역할을 하여, 관련 산업의 발전과 혁신을 촉진합니다.
IEC 61442:2023は、6 kV(Um = 7,2 kV)から30 kV(Um = 36 kV)までの定格電圧を持つ電力ケーブル用のアクセサリの試験方法に関する標準であり、その重要性は高いです。この標準は、3,6/6(7,2)kVから18/30(36)kVにわたる範囲の電力ケーブルに関連するアクセサリのタイプ試験を行うための試験方法を明確に定義しています。 この標準の主な強みは、押出成形されたケーブル及び紙絶縁ケーブルに対して適用される試験方法を、IEC 60502-2およびIEC 60055-1に基づいて規定している点です。これにより、異なる種類のケーブルに対しても一貫性のある試験が可能となり、業界全体での標準化を促進します。 また、IEC 61442:2023は、電力ケーブルアクセサリの信頼性や安全性を保証するための指針を提供しており、実際の環境条件下での性能を評価するための重要なツールとして機能します。これにより、製品の適合性を確保することで、利用者の安全性を向上させることが期待されます。 さらに、最新の技術に対応した試験方法が含まれているため、業界の進化にともなう必要な更新や改訂もしっかりと行われていることが、この標準の relevancyをさらに高めています。今後の電力ケーブル関連製品の開発において、IEC 61442:2023は有力なベンチマークとなるでしょう。
Die Norm IEC 61442:2023 beschreibt umfassend die Prüfmethoden für Zubehörteile von Hochspannungskabeln mit Nennspannungen von 6 kV (Um = 7,2 kV) bis 30 kV (Um = 36 kV). Der Umfang dieser Norm richtet sich auf die Typprüfung von Zubehörteilen, die für isolierte Kabel konzipiert sind, sowohl für extrudierte als auch für mit Papier isolierte Kabel, gemäß IEC 60502-2 und IEC 60055-1. Eine der Stärken der IEC 61442:2023 liegt in ihrer klaren und systematischen Darstellung der Prüfmethoden, die sicherstellen, dass die Zubehörteile den geforderten Sicherheits- und Leistungsstandards entsprechen. Die Norm stellt sicher, dass die Tests logisch strukturiert sind und umfassende Leitlinien für die Durchführung bieten, was eine konsistente Anwendung in der Industrie fördert. Die Relevanz dieser Norm ist unbestritten, da sie nicht nur die Qualität und Sicherheit von Zubehör für Hochspannungskabel gewährleistet, sondern auch dazu beiträgt, die Zuverlässigkeit von elektrischen Systemen zu verbessern. In einer Zeit, in der die Anforderungen an die Energietechnik ständig steigen, bietet die IEC 61442:2023 ein wertvolles Regelwerk, das den Herstellern und Prüfstellen als Referenz dient. Zusammenfassend lässt sich feststellen, dass die IEC 61442:2023 durch ihren klaren Anwendungsbereich, die präzisen Prüfmethoden und ihre hohe Relevanz im Bereich der Hochspannungstechnik überzeugt.
IEC 61442:2023は、6 kV(Um = 7.2 kV)から30 kV(Um = 36 kV)までの電力ケーブル用アクセサリの試験方法に関する標準であり、この標準は非常に重要な意味を持っています。この文書は、3.6/6 (7.2) kVから18/30 (36) kVの額定電圧に対応するアクセサリの型式試験に適用される試験方法を規定しています。 この標準の強みは、IEC 60502-2およびIEC 60055-1に従った押出成形および紙絶縁ケーブル用のアクセサリに特化した試験方法が含まれている点です。これにより、様々な条件下でもその性能を確実に評価することが可能になります。特に、今後の電力供給インフラの進展に伴い、高い信頼性と安全性を求められるアクセサリの評価が重要となります。 また、IEC 61442:2023は、業界のニーズに応じた最新の技術基準を反映しており、国際的にも広く受け入れられているため、これを基にした試験は、品質保証のための国際的なスタンダードとしての役割を果たします。この標準によって、製造業者は製品の信頼性を向上させ、顧客に対する説明責任を全うするための基盤を得ることができます。 全体として、IEC 61442:2023は、電力ケーブル用アクセサリの試験に関する包括的かつ詳細なガイドラインを提供しており、今後の電力ネットワークの安全性と効率性を支えるために欠かせない標準と言えるでしょう。
IEC 61442:2023은 6 kV (Um = 7,2 kV)에서 30 kV (Um = 36 kV)까지의 정격 전압을 가진 전력 케이블 장치에 대한 시험 방법을 규정하는 문서입니다. 이 표준은 3.6/6 (7.2) kV에서 18/30 (36) kV까지의 정격 전압을 가진 전력 케이블 액세서리의 유형 시험을 위한 테스트 방법을 명확하게 정의하고 있습니다. 이 문서에서 규정하는 시험 방법은 IEC 60502-2에 따라 외피 절연 케이블과 IEC 60055-1에 따른 종이 절연 케이블의 액세서리에 적용됩니다. 이 표준은 전력 케이블 액세서리에 대한 시험의 일관성을 보장하며, 전력 시스템의 안전성을 높이는 데 필수적입니다. IEC 61442:2023의 강점은 다채로운 액세서리의 시험 조건을 포괄적으로 다루고 있어, 각기 다른 상황에서의 전력 케이블 액세서리의 성능을 정확하게 평가할 수 있는 점입니다. 따라서 이 문서는 관련 산업에서 최신 기술 동향을 반영하여, 고품질의 전력 케이블 액세서리 개발을 지원하는 데 기여합니다. 따라서 IEC 61442:2023은 전력 케이블의 신뢰성과 안전성을 높이고, 액세서리의 성능을 체계적으로 검증하는 데 있어 매우 중요한 기준이 됩니다. 이러한 점에서 이 표준은 전력 케이블 관련 분야에서 널리 활용될 수 있는 중요한 문서입니다.
IEC 61442:2023 is a crucial standard that addresses the test methods for accessories utilized with power cables rated between 6 kV (Um = 7.2 kV) and 30 kV (Um = 36 kV). The scope of this standard is comprehensive, focusing on accessories for both extruded and paper insulated cables, as detailed in IEC 60502-2 and IEC 60055-1. One of the key strengths of IEC 61442:2023 lies in its rigor in specifying precise test methods, which ensure the reliability and performance of these accessories under various conditions. This standard plays an essential role in facilitating type testing, which is vital for manufacturers and users to ensure the safety and stability of electrical installations involving high voltage power cables. The inclusion of both extruded and paper insulated cable types broadens its applicability, making it a relevant resource for a wide spectrum of users in the electrical industry. Moreover, the relevance of IEC 61442:2023 cannot be overstated, as it addresses the critical need for uniform testing practices in a field where safety and compliance are paramount. By establishing clear test methodologies, the document contributes significantly to reducing the risk of failures, thereby enhancing the confidence of stakeholders in the performance of power cable accessories. Overall, IEC 61442:2023 serves as a vital reference point for ongoing improvements in electrical infrastructure, ensuring that the accessories used meet the necessary quality and safety standards within the defined voltage range.














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