23.100.40 - Piping and couplings
ICS 23.100.40 Details
Piping and couplings
Rohre. Rohrleitungen. Kupplungen
Tuyauterie et raccords
Cevna napeljava in sklopke
General Information
Frequently Asked Questions
ICS 23.100.40 is a classification code in the International Classification for Standards (ICS) system. It covers "Piping and couplings". The ICS is a hierarchical classification system used to organize international, regional, and national standards, facilitating the search and identification of standards across different fields.
There are 272 standards classified under ICS 23.100.40 (Piping and couplings). These standards are published by international and regional standardization bodies including ISO, IEC, CEN, CENELEC, and ETSI.
The International Classification for Standards (ICS) is a hierarchical classification system maintained by ISO to organize standards and related documents. It uses a three-level structure with field (2 digits), group (3 digits), and sub-group (2 digits) codes. The ICS helps users find standards by subject area and enables statistical analysis of standards development activities.
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This document specifies requirements for five types of compact, wire-braid-reinforced hoses and hose assemblies of nominal size from 5 to 76. They are suitable for use with: - oil-based hydraulic fluids HH, HL, HM, HR and HV as defined in ISO 6743-4 at temperatures ranging from −40 °C to +100 °C; - water-based fluids HFC, HFAE, HFAS and HFB as defined in ISO 6743-4 at temperatures ranging from 0 °C to +70 °C; - water at temperatures ranging from 0 °C to +70 °C. This document does not include requirements for end fittings. It is limited to requirements for hoses and hose assemblies. The hose assembly maximum working pressure is governed by the lowest maximum working pressure of the components. NOTE It is the responsibility of the user, in consultation with the hose manufacturer, to establish the compatibility of the hose with the fluid to be used.
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This document provides common installation instructions for all connectors that have adjustable stud ends and O-ring sealing. Conformance with the requirements of this document will result in a considerable reduction of leaks in hydraulic systems.
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This document specifies the interface dimensions and basic performance requirements for two series of hydraulic quick-action couplings. Both series are in widespread use and have similar technological advantages: - Series A is used predominantly in Europe and is preferred worldwide for agricultural and forestry machinery. This document specifies additional requirements for Series A for use in the agricultural machinery applications given in ISO 5675. - Series B is used predominantly in North America and in the chemical industry.
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This document specifies the interface dimensions for interchangeability and specifies the performance requirements for hydraulic quick-action couplings, flush-face type, for use at pressures of 10 MPa (100 bar) to 31,5 MPa (315 bar), depending upon the coupling size. Couplings in accordance with this document are not designed to connect or disconnect under pressure. Couplings in accordance with this document provide for automatic sealing of the fluid pressure on the upstream side and on the downstream side when the coupling is disconnected.
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This document specifies the general and dimensional requirements for the design and performance of hose fittings with 24° cone connector ends with O-rings according to ISO 8434‑1. These hose fittings are made of carbon steel and are intended for use with hoses with nominal inside diameters from 5 mm through 38 mm (inclusive).
NOTE For hose fittings used in hydraulic and pneumatic braking systems on road vehicles, see ISO 4038, ISO 4039‑1 and ISO 4039‑2.
These hose fittings are for use in hydraulic fluid power systems with hoses that meet the requirements of respective hose standards and in general applications with suitable hoses.
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This document specifies dimensions and performance requirements for ports and stud ends with parallel threads (G series thread) for pneumatic fluid power applications.
It specifies reusable, positively retained seals for leak-free connections, for use at pressures from −0,09 MPa (−0,9 bar) up to 1,6 MPa (16 bar).
This document is applicable for threaded ports and stud ends specified in new designs in pneumatic fluid power applications.
WARNING — Ports and stud ends conforming to this document are not intended to connect with ports and stud ends that conform to ISO 1179 (all parts) or threads that conform to ISO 7-1.
As shown in Figure 1, significant differences in thread depth exists between ISO 16030 requirement and ISO 1179-1 (Δ1 and Δ2) that makes ports and stud ends conforming to ISO 7-1 unsuitable.
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This document specifies dimensions for metric ports for use with the adjustable and non-adjustable stud ends as described in ISO 6149‑2 and ISO 6149‑3.
Ports in accordance with this document can be used at working pressures up to 63 MPa (630 bar[1]) for non-adjustable stud ends and 40 MPa (400 bar) for adjustable stud ends. The permissible working pressure depends upon port size, materials, design, working conditions, application, etc. See ISO 6149‑2 and ISO 6149‑3 for pressure ratings.
NOTE The Introduction of this document gives recommendations for ports and stud ends to be used for new designs in hydraulic fluid power applications.
[1] 1 bar = 0,1 MPa = 105 Pa; 1 MPa = 1 N/mm2.
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This document specifies the dimensions, performance requirements and test procedures for heavy-duty (S series) and light-duty (L series) stud ends with threads, and the elastomeric sealing (type E) that is used with them as defined in ISO 228-1.
Heavy-duty (S series) stud ends with type E sealing in accordance with this document can be used at working pressures up to 63 MPa (630 bar). Light-duty (L series) stud ends with type E sealing in accordance with this document can be used at working pressures up to 25 MPa (250 bar). The permissible working pressure depends upon size, materials, design, working conditions, application, etc.
This document is applicable to connectors detailed in ISO 8434-1, ISO 8434-2 and ISO 8434-6.
NOTE The Introduction gives recommendations for ports and stud ends to be used for new designs in hydraulic and pneumatic fluid power applications.
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This document specifies the dimensions, performance requirements and test procedures for heavy-duty (S series) and light-duty (L series) stud ends with threads, and the elastomeric sealing (type E) that is used with them as defined in ISO 228-1.
Heavy-duty (S series) stud ends with type E sealing in accordance with this document can be used at working pressures up to 63 MPa (630 bar). Light-duty (L series) stud ends with type E sealing in accordance with this document can be used at working pressures up to 25 MPa (250 bar). The permissible working pressure depends upon size, materials, design, working conditions, application, etc.
This document is applicable to connectors detailed in ISO 8434-1, ISO 8434-2 and ISO 8434-6.
NOTE The Introduction gives recommendations for ports and stud ends to be used for new designs in hydraulic and pneumatic fluid power applications.
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This document specifies the dimensions, performance requirements and test procedures for heavy-duty (S series) and light-duty (L series) stud ends with threads, and the elastomeric sealing (type E) that is used with them as defined in ISO 228-1. Heavy-duty (S series) stud ends with type E sealing in accordance with this document can be used at working pressures up to 63 MPa (630 bar). Light-duty (L series) stud ends with type E sealing in accordance with this document can be used at working pressures up to 25 MPa (250 bar). The permissible working pressure depends upon size, materials, design, working conditions, application, etc. This document is applicable to connectors detailed in ISO 8434-1, ISO 8434-2 and ISO 8434-6. NOTE The Introduction gives recommendations for ports and stud ends to be used for new designs in hydraulic and pneumatic fluid power applications.
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This document specifies the general and dimensional requirements for the design and performance of hose fittings with 24° cone connector ends with O-rings according to ISO 8434‑1. These hose fittings are made of carbon steel and are intended for use with hoses with nominal inside diameters from 5 mm through 38 mm (inclusive). NOTE For hose fittings used in hydraulic and pneumatic braking systems on road vehicles, see ISO 4038, ISO 4039‑1 and ISO 4039‑2. These hose fittings are for use in hydraulic fluid power systems with hoses that meet the requirements of respective hose standards and in general applications with suitable hoses.
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This document specifies dimensions and performance requirements for ports and stud ends with parallel threads (G series thread) for pneumatic fluid power applications. It specifies reusable, positively retained seals for leak-free connections, for use at pressures from −0,09 MPa (−0,9 bar) up to 1,6 MPa (16 bar). This document is applicable for threaded ports and stud ends specified in new designs in pneumatic fluid power applications. WARNING - Ports and stud ends conforming to this document are not intended to connect with ports and stud ends that conform to ISO 1179 (all parts) or threads that conform to ISO 7-1. As shown in Figure 1, significant differences in thread depth exists between ISO 16030 requirement and ISO 1179-1 (Δ1 and Δ2) that makes ports and stud ends conforming to ISO 7-1 unsuitable.
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This document specifies dimensions for metric ports for use with the adjustable and non-adjustable stud ends as described in ISO 6149‑2 and ISO 6149‑3.
Ports in accordance with this document can be used at working pressures up to 63 MPa (630 bar[1]) for non-adjustable stud ends and 40 MPa (400 bar) for adjustable stud ends. The permissible working pressure depends upon port size, materials, design, working conditions, application, etc. See ISO 6149‑2 and ISO 6149‑3 for pressure ratings.
NOTE The Introduction of this document gives recommendations for ports and stud ends to be used for new designs in hydraulic fluid power applications.
[1] 1 bar = 0,1 MPa = 105 Pa; 1 MPa = 1 N/mm2.
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This document specifies dimensions for metric ports for use with the adjustable and non-adjustable stud ends as described in ISO 6149‑2 and ISO 6149‑3. Ports in accordance with this document can be used at working pressures up to 63 MPa (630 bar[1]) for non-adjustable stud ends and 40 MPa (400 bar) for adjustable stud ends. The permissible working pressure depends upon port size, materials, design, working conditions, application, etc. See ISO 6149‑2 and ISO 6149‑3 for pressure ratings. NOTE The Introduction of this document gives recommendations for ports and stud ends to be used for new designs in hydraulic fluid power applications. [1] 1 bar = 0,1 MPa = 105 Pa; 1 MPa = 1 N/mm2.
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This document specifies requirements for five types of textile-reinforced hydraulic hoses and hose assemblies of nominal size from 5 to 100.
They are suitable for use with:
— oil-based hydraulic fluids HH, HL, HM, HR and HV as defined in ISO 6743‑4 at temperatures ranging from −40 °C to +100 °C;
— water-based fluids HFC, HFAE, HFAS and HFB as defined in ISO 6743‑4 at temperatures ranging from −40 °C to +70 °C;
— water at temperatures ranging from 0 °C to +70 °C.
This document does not include requirements for end fittings. It is limited to requirements for hoses and hose assemblies.
NOTE It is the responsibility of the user, in consultation with the hose manufacturer, to establish the compatibility of the hose with the fluid to be used.
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This document specifies the general and dimensional requirements for the design and performance of flange hose fittings, made of carbon steel, for nominal hose inside diameters of 12,5 mm to 76 mm inclusive, in accordance with ISO 4397, for use with ports and clamps in accordance with ISO 6162‑1 and ISO 6162‑2.
Note 1 Materials other than carbon steel can be supplied as agreed between the manufacturer and user.
Note 2 For hose fittings used in hydraulic and pneumatic braking systems on road vehicles (as defined in the scope of ISO/TC 22/SC 2, Road vehicles), see ISO 4038, ISO 4039‑1 and ISO 4039‑2.
These hose fittings are for use in hydraulic fluid power systems with a hose that meets the requirements of the respective hose standards and in general applications with suitable hoses.
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ABSTRACT
This specification covers the requirements and test methods for outside diameter controlled, pressure rated, black metric-sized and IPS-sized crosslinked polyethylene (PEX) pipe, fittings and joints intended for oil and gas producing applications. It presents the criteria for materials made in pipe dimension ratios ranging from 6 to 17, along with workmanship, burst pressure, hydrostatic sustained pressure, bent-pipe hydrostatic pressure, stabilizer functionality, degree of crosslinking, and chemical resistance. It also includes guidelines for pipe and fittings markings.
SCOPE
1.1 This specification covers outside diameter controlled, pressure rated, metric-sized and inch-sized black or yellow crosslinked polyethylene (PEX) pipe made in pipe dimension ratios ranging from 6 to 17. Included are requirements and test methods for material, workmanship, dimensions, burst pressure, hydrostatic sustained pressure, stabilizer functionality, bent-pipe hydrostatic pressure, degree of crosslinking, chemical resistance, and minimum operating temperature. Requirements for pipe markings are also given. The pipe covered by this specification is intended for pressure or non-pressure oil and gas producing applications, such as conveying oil, dry or wet gas, gas gathering, multiphase fluids, and non-potable oilfield water. This specification does not cover piping for gas distribution applications.
1.2 This specification also includes requirements for joints made between PEX pipe and polyethylene electrofusion fittings (specified in Specifications F1055 or F3373). Fittings to be used with PEX pipe manufactured to this Specification are in Specification F2829/F2829M. Installation considerations are in Appendix X3.
1.3 The text of this specification references notes, footnotes, and appendixes, which provide explanatory material. These notes and footnotes (excluding those in tables and figures) shall not be considered as requirements of the specification.
1.4 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
Note 1: Metric sized (SI units) pipe should only be joined with corresponding metric sized fittings, and inch sized pipe should only be joined with corresponding inch sized fittings. Inch sized fittings should not be used for metric sized pipe, and metric sized fittings should not be used for IPS inch sized pipe.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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This document specifies the general and dimensional requirements for the design and performance of flange hose fittings, made of carbon steel, for nominal hose inside diameters of 12,5 mm to 76 mm inclusive, in accordance with ISO 4397, for use with ports and clamps in accordance with ISO 6162‑1 and ISO 6162‑2. Note 1 Materials other than carbon steel can be supplied as agreed between the manufacturer and user. Note 2 For hose fittings used in hydraulic and pneumatic braking systems on road vehicles (as defined in the scope of ISO/TC 22/SC 2, Road vehicles), see ISO 4038, ISO 4039‑1 and ISO 4039‑2. These hose fittings are for use in hydraulic fluid power systems with a hose that meets the requirements of the respective hose standards and in general applications with suitable hoses.
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This document specifies uniform methods for the testing and performance evaluation of metallic tube connections, stud ends for ports and flange connections for use in hydraulic fluid power applications. This document does not apply to the testing of hydraulic quick-action couplings, which is covered by ISO 18869.
Tests outlined in this document are independent of each other and document the method to follow for each test. See the appropriate component International Standard for indications of which tests to conduct and for performance criteria.
For qualification of the connector, the minimum number of samples specified in this document is tested, unless otherwise specified in the relevant connector standard or as agreed upon by the manufacturer and the user.
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This document specifies a selection of nominal pressures for hydraulic and pneumatic fluid power connectors and associated components.
NOTE There can be a need to provide a selection of nominal pressures for connectors and associated components used in applications where the external pressure on the components is greater than the internal pressure, for example vacuum service. A document that deals with this subject will be established in due course.
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This document specifies the general requirements and test methods for the design and performance of push-in connectors for use with thermoplastic tubes with outside diameters (OD) from 3 mm to 16 mm including dimensions in inches.
This document is intended to establish uniform methods of testing complete push-in connector assemblies as used in pneumatic fluid power applications. It is not applicable to air braking systems.
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This document specifies the dimensions and tolerances so as to ensure the interchangeability of pneumatic quick-action coupling plugs. It also provides specifications and application guidelines, and specifies the tests to be applied to the plugs together with sockets.
NOTE 1 The construction and dimensions of sockets are left to the manufacturer's option.
This document applies to cylindrical quick-action couplings for maximum working pressures of 1 MPa, 1,6 MPa and 2,5 MPa (10 bar, 16 bar and 25 bar) for use in pneumatic fluid power systems.
NOTE 2 Quick-action couplings with shut-off valves for equipment for welding, cutting and related processes are covered by ISO 7289.
This document applies only to the dimensional criteria of products manufactured in accordance with this document. It does not apply to their functional characteristics.
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This document gives general and dimensional specifications for flanged heads, flange clamps, ports and mounting surfaces applicable to four-screw, one-piece square flange clamp type tube connectors and hose fittings for use at a pressure of 42 MPa [420 bar[1]]. It also specifies the dimensions of the seals to be used, as well as the grooves that house the seals.
These connections are intended for application in hydraulic systems on industrial and commercial products where it is desired to avoid the use of threaded connectors.
[1] 1 bar = 0,1 MPa = 105 Pa; 1 Pa = 1 N/m2.
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ISO 6605:2017 specifies uniform test methods for evaluating the performance of hoses and hose assemblies (hoses and attached hose fittings) used in hydraulic fluid power systems.
Specific tests and performance criteria for evaluating hoses and hose assemblies used in hydraulic applications are in accordance with the requirements of the respective product (hoses or hose fitting) specifications.
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This document specifies sizes and nominal working pressures for seamless and welded precision steel tubes with outside diameters in accordance with ISO 4397, and wall thicknesses and mechanical properties in accordance with ISO 3305. The nominal working pressures included in this document reflect a design factor ratio of 4 to 1 applied to the calculated burst pressures.
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ABSTRACT
This specification covers the requirements and corresponding test methods for outside diameter controlled, black metric-sized and IPS-sized crosslinked polyethylene (PEX) pipe, fittings and joints, made in pipe dimension ratios ranging from 6 to 17, and pressure rated for gas distribution. Included are requirements and test methods for material, workmanship, dimensions, burst pressure, hydrostatic sustained pressure, stabilizer functionality, bent-pipe hydrostatic pressure, degree of crosslinking, chemical resistance, and squeeze-off. Requirements for pipe and fittings markings are also provided, along with quality assurance. The pipe, fittings and joints covered by this specification are intended for buried gas distribution pressure piping applications. Several tables list the PEX pipe material designation codes; metric-sized outside diameters and tolerances for PEX pipe; inch-sized outside diameters and tolerances for PEX pipe; metric-sized wall thickness and tolerances for PEX plastic pipe; inch-sized wall thickness and tolerances for PEX plastic pipe; and pipe category.
SCOPE
1.1 This specification covers outside diameter controlled, metric-sized and inch-sized black or yellow crosslinked polyethylene (PEX) pipe, made in pipe dimension ratios ranging from 6 to 17, and pressure rated for gas distribution. Included are requirements and test methods for material, workmanship, dimensions, burst pressure, hydrostatic sustained pressure, stabilizer functionality, bent-pipe hydrostatic pressure, degree of crosslinking, chemical resistance, minimum operating temperature and squeeze-off. Requirements for pipe markings are also given. The pipe covered by this specification is intended for buried gas distribution and gas transmission pressure piping applications.
1.2 This specification also includes requirements for joints made between PEX pipe and polyethylene electrofusion fittings (specified in Specification F3373). Fittings to be used with PEX pipe manufactured to this specification are in Specification F2829/F2829M. Installation considerations are in X3.2.
Note 1: Inch-sized fittings should not be used for metric-sized pipe, and metric-sized fittings should not be used for inch-sized pipe.
1.3 The text of this specification references notes, footnotes, and appendixes, which provide explanatory material. These notes and footnotes (excluding those in tables and figures) shall not be considered as requirements of the specification.
1.4 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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This document specifies uniform methods for the testing and performance evaluation of metallic tube connections, stud ends for ports and flange connections for use in hydraulic fluid power applications. This document does not apply to the testing of hydraulic quick-action couplings, which is covered by ISO 18869.
Tests outlined in this document are independent of each other and document the method to follow for each test. See the appropriate component International Standard for indications of which tests to conduct and for performance criteria.
For qualification of the connector, the minimum number of samples specified in this document is tested, unless otherwise specified in the relevant connector standard or as agreed upon by the manufacturer and the user.
- Standard28 pagesEnglish languagee-Library read for1 day
This document specifies uniform methods for the testing and performance evaluation of metallic tube connections, stud ends for ports and flange connections for use in hydraulic fluid power applications. This document does not apply to the testing of hydraulic quick-action couplings, which is covered by ISO 18869. Tests outlined in this document are independent of each other and document the method to follow for each test. See the appropriate component International Standard for indications of which tests to conduct and for performance criteria. For qualification of the connector, the minimum number of samples specified in this document is tested, unless otherwise specified in the relevant connector standard or as agreed upon by the manufacturer and the user.
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This document specifies requirements for three types of textile-reinforced thermoplastics hoses and hose assemblies of nominal size from 3,2 to 25. Each type is divided into two classes dependent on electrical conductivity requirements.
They are suitable for use with:
— oil-based hydraulic fluids HH, HL, HM, HR and HV as defined in ISO 6743‑4 at temperatures ranging from −40 °C to +93 °C;
— water-based fluids HFC, HFAE, HFAS and HFB as defined in ISO 6743‑4 at temperatures ranging from 0 °C to +60 °C
— water at temperatures ranging from 0 °C to +60 °C.
This document does not include any requirements for end fittings. It is limited to the performance of hoses and hose assemblies.
NOTE It is the responsibility of the user, in consultation with the hose manufacturer, to establish the compatibility of the hose with the fluid to be used.
- Standard20 pagesEnglish languagee-Library read for1 day
- Standard20 pagesEnglish languagee-Library read for1 day
This document specifies requirements for three types of textile-reinforced thermoplastics hoses and hose assemblies of nominal size from 3,2 to 25. Each type is divided into two classes dependent on electrical conductivity requirements. They are suitable for use with: - oil-based hydraulic fluids HH, HL, HM, HR and HV as defined in ISO 6743‑4 at temperatures ranging from −40 °C to +93 °C; - water-based fluids HFC, HFAE, HFAS and HFB as defined in ISO 6743‑4 at temperatures ranging from 0 °C to +60 °C - water at temperatures ranging from 0 °C to +60 °C. This document does not include any requirements for end fittings. It is limited to the performance of hoses and hose assemblies. NOTE It is the responsibility of the user, in consultation with the hose manufacturer, to establish the compatibility of the hose with the fluid to be used.
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This document specifies sizes and nominal working pressures for seamless and welded precision steel tubes with outside diameters in accordance with ISO 4397, and wall thicknesses and mechanical properties in accordance with ISO 3305. The nominal working pressures included in this document reflect a design factor ratio of 4 to 1 applied to the calculated burst pressures.
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This document specifies requirements for five types of textile-reinforced hydraulic hoses and hose assemblies of nominal size from 5 to 100. They are suitable for use with: - oil-based hydraulic fluids HH, HL, HM, HR and HV as defined in ISO 6743‑4 at temperatures ranging from −40 °C to +100 °C; - water-based fluids HFC, HFAE, HFAS and HFB as defined in ISO 6743‑4 at temperatures ranging from −40 °C to +70 °C; - water at temperatures ranging from 0 °C to +70 °C. This document does not include requirements for end fittings. It is limited to requirements for hoses and hose assemblies. NOTE It is the responsibility of the user, in consultation with the hose manufacturer, to establish the compatibility of the hose with the fluid to be used.
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This document specifies requirements for five types of spiral-wire-reinforced hydraulic hoses and hose assemblies of nominal size from 6,3 to 51.
They are suitable for use with:
— oil-based hydraulic fluids HH, HL, HM, HR and HV as defined in ISO 6743-4 at temperatures ranging from −40 °C to +100 °C for types 4SP and 4SH hoses and from −40 °C to +120 °C for types R12, R13 and R15 hoses;
— water-based fluids HFC, HFAE, HFAS and HFB as defined in ISO 6743-4 at temperatures ranging from −40 °C to +70 °C;
— water at temperatures ranging from 0 °C to +70 °C.
This document does not include requirements for end fittings. It is limited to requirements for hoses and hose assemblies.
NOTE It is the responsibility of the user, in consultation with the hose manufacturer, to establish the compatibility of the hose with the fluid to be used.
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This document specifies requirements for six types of wire-braid-reinforced hoses and hose assemblies of nominal size from 5 to 51. This document also specifies the hose of nominal size 63 for types 2SN and R2AT, and the hose of nominal size 76 for type 2SN. They are suitable for use with: - oil-based hydraulic fluids HH, HL, HM, HR and HV as defined in ISO 6743‑4 at temperatures ranging from −40 °C to +100 °C; - water-based fluids HFC, HFAE, HFAS and HFB as defined in ISO 6743‑4 at temperatures ranging from −40 °C to +70 °C; - water at temperatures ranging from 0 °C to +70 °C. This document does not include requirements for end fittings. It is limited to requirements for hoses and hose assemblies. NOTE It is the responsibility of the user, in consultation with the hose manufacturer, to establish the compatibility of the hose with the fluid to be used.
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ABSTRACT
This specification covers nominal thickness, seamless, cold-drawn carbon steel tubing intended for use in hydraulic systems and in other similar applications where forming operations require tight radius bending and flaring. The tubes shall be made by the seamless process and shall be cold drawn to size. Heat treatment shall be made to the tube samples after the final cold working operation. Finished tubes shall be free of scale but may have a superficial oxide film on the surfaces. Removal of surface imperfections, such as handling marks, straightening marks, light mandrel and die marks, shallow pits, and scale pattern, will not be required provided they are within the allowable tolerances. Finished tubes shall be protected both on the outside and the inside diameter to prevent corrosion in transit. Each lot of tubes shall be subjected to the following tests: tension test, flaring test, flattening test, hardness test, and hydrostatic proof test.
SCOPE
1.1 This specification covers nominal wall thickness, seamless, cold-drawn carbon steel tubing intended for use in hydraulic systems and in other similar applications where forming operations require tight radius bending and flaring.
1.2 Tubing sizes and thicknesses usually furnished to this specification are 1/8 to 31/2 in. [3.2 to 88.9 mm] in outside diameter and 0.035 to 0.134 in. [0.9 to 3.4 mm] inclusive, in nominal wall thickness. Tubing having other dimensions may be furnished, provided such tubing complies with all other requirements of this specification.
1.3 Mechanical property requirements do not apply to tubing smaller than 1/8 in. [3.2 mm] in inside diameter or 0.015 in. [0.4 mm] in thickness.
1.4 Optional supplementary requirements are provided and, when desired, shall be so stated in the order.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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This document specifies requirements for five types of spiral-wire-reinforced hydraulic hoses and hose assemblies of nominal size from 6,3 to 51. They are suitable for use with: - oil-based hydraulic fluids HH, HL, HM, HR and HV as defined in ISO 6743-4 at temperatures ranging from −40 °C to +100 °C for types 4SP and 4SH hoses and from −40 °C to +120 °C for types R12, R13 and R15 hoses; - water-based fluids HFC, HFAE, HFAS and HFB as defined in ISO 6743-4 at temperatures ranging from −40 °C to +70 °C; - water at temperatures ranging from 0 °C to +70 °C. This document does not include requirements for end fittings. It is limited to requirements for hoses and hose assemblies. NOTE It is the responsibility of the user, in consultation with the hose manufacturer, to establish the compatibility of the hose with the fluid to be used.
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This document specifies the general requirements and test methods for the design and performance of push-in connectors for use with thermoplastic tubes with outside diameters (OD) from 3 mm to 16 mm including dimensions in inches. This document is intended to establish uniform methods of testing complete push-in connector assemblies as used in pneumatic fluid power applications. It is not applicable to air braking systems.
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ABSTRACT
This specification establishes the material, manufacturing, performance, and testing requirements for Metallic Press-Connect Fittings used in piping and tubing systems with a maximum allowable working pressure of 300 psi. Metallic Press-Connect Fittings are directly attached to pipe or tube by mechanical deformation of the pipe or tube or fitting, or a combination thereof, creating a seal and a restrained joint. The seal may be created via the mechanical deformation (of the pipe, tube or fitting) or created independently. Press-Connect fittings shall be made from one or more of the following material grades: Grade A (carbon steel), Grade B (stainless steel), Grade C (copper and copper-alloy), Grade D (copper-nickel), and Grade E (brass). The fittings rated pressure shall be one of the following classes: Class 1 (100 psi [0.69 MPa] maximum), Class 2 (200 psi [1.38 MPa] maximum), and Class 3 (300 psi [2.07 MPa] maximum). The elastomeric seals are of three types: Type 1 (ethylene propylene diene monomer [EPDM]), Type 2 (hydrogenated nitrile butadiene rubber [HNBR], and Type 3 (fluoro-elastomer or synthetic fluorinated rubber [FKM]).
This specification also covers ordering information, dimensions, and workmanship, finish, and appearance, as well as sampling for testing, tests and re-tests, specimen preparation, inspection, certification, and product marking.
SCOPE
1.1 This specification establishes the performance characteristics required for Metallic Press-Connect Fittings for use in piping and tubing systems with a maximum allowable working pressure of three-hundred pounds per square inch (300 psi) [2.07 MPa]. These fittings directly attach to pipe or tube by mechanical deformation of the pipe or tube or fitting, or a combination thereof, creating a seal and a restrained joint. The seal may be created via the mechanical deformation (of the pipe, tube or fitting) or created independently. Successful completion of the tests described herein constitutes completion of the technical portion of the qualification process.
1.2 The tests specified are applicable only to ascertain the performance characteristics. These tests are not intended for use in the evaluation of non-Press-Connect Fittings.
1.3 Refer to IACS UR P2.7.4, Table-7 for Metallic Press-Connect Fittings applications.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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This document specifies a selection of nominal pressures for hydraulic and pneumatic fluid power connectors and associated components. NOTE There can be a need to provide a selection of nominal pressures for connectors and associated components used in applications where the external pressure on the components is greater than the internal pressure, for example vacuum service. A document that deals with this subject will be established in due course.
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This document describes hose impulse testing, with flexing, of rubber or plastics hydraulic hose assemblies at both high and low impulse pressures. The high-pressure testing is carried out at pressures greater than 3 MPa and the low-pressure testing at pressures from 1,5 MPa to 3 MPa. The test procedure is applicable to hydraulic hose assemblies that are subject to pulsating pressures in service which are included in the product requirements.
NOTE Impulse test procedures without flexing can be found in ISO 6803.
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This document specifies the general and dimensional requirements for 24° cone connectors using cutting ring and O‑ring seal cone (referred to as DKO) suitable for use with ferrous and non‑ferrous tubes with outside diameters from 4 mm to 42 mm inclusive. These connectors are for use in fluid power and general applications within the limits of pressure and temperature specified in this document.
They are intended for the connection of plain end tubes and hose fittings to ports in accordance with ISO 6149‑1, ISO 1179‑1 and ISO 9974‑1. (See ISO 12151‑2 for a related hose fitting specification.)
These connectors provide full-flow connections in hydraulic systems operating to the working pressures shown in Table 1. Because many factors influence the pressure at which a system performs satisfactorily, these values are not intended to be understood as guaranteed minimums. For every application, sufficient testing is meant to be conducted and reviewed by both the user and manufacturer to ensure that required performance levels are met.
NOTE 1 For new designs in hydraulic fluid power applications, see the requirements given in 9.6. Where the requirements of the application allow for the use of elastomeric seals, connector designs that conform to International Standards and incorporate elastomeric sealing are preferred.
NOTE 2 For use under conditions outside the pressure and/or temperature limits specified, see 5.4.
This document also specifies a performance and qualification test for these connectors.
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This document specifies the dimensions and tolerances so as to ensure the interchangeability of pneumatic quick-action coupling plugs. It also provides specifications and application guidelines, and specifies the tests to be applied to the plugs together with sockets. NOTE 1 The construction and dimensions of sockets are left to the manufacturer's option. This document applies to cylindrical quick-action couplings for maximum working pressures of 1 MPa, 1,6 MPa and 2,5 MPa (10 bar, 16 bar and 25 bar) for use in pneumatic fluid power systems. NOTE 2 Quick-action couplings with shut-off valves for equipment for welding, cutting and related processes are covered by ISO 7289. This document applies only to the dimensional criteria of products manufactured in accordance with this document. It does not apply to their functional characteristics.
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This document specifies the general and dimensional requirements for 24° cone connectors using cutting ring and O‑ring seal cone (referred to as DKO) suitable for use with ferrous and non‑ferrous tubes with outside diameters from 4 mm to 42 mm inclusive. These connectors are for use in fluid power and general applications within the limits of pressure and temperature specified in this document.
They are intended for the connection of plain end tubes and hose fittings to ports in accordance with ISO 6149‑1, ISO 1179‑1 and ISO 9974‑1. (See ISO 12151‑2 for a related hose fitting specification.)
These connectors provide full-flow connections in hydraulic systems operating to the working pressures shown in Table 1. Because many factors influence the pressure at which a system performs satisfactorily, these values are not intended to be understood as guaranteed minimums. For every application, sufficient testing is meant to be conducted and reviewed by both the user and manufacturer to ensure that required performance levels are met.
NOTE 1 For new designs in hydraulic fluid power applications, see the requirements given in 9.6. Where the requirements of the application allow for the use of elastomeric seals, connector designs that conform to International Standards and incorporate elastomeric sealing are preferred.
NOTE 2 For use under conditions outside the pressure and/or temperature limits specified, see 5.4.
This document also specifies a performance and qualification test for these connectors.
- Standard60 pagesEnglish languagee-Library read for1 day
- Standard60 pagesEnglish languagee-Library read for1 day
This document specifies the general and dimensional requirements for 24° cone connectors using cutting ring and O‑ring seal cone (referred to as DKO) suitable for use with ferrous and non‑ferrous tubes with outside diameters from 4 mm to 42 mm inclusive. These connectors are for use in fluid power and general applications within the limits of pressure and temperature specified in this document. They are intended for the connection of plain end tubes and hose fittings to ports in accordance with ISO 6149‑1, ISO 1179‑1 and ISO 9974‑1. (See ISO 12151‑2 for a related hose fitting specification.) These connectors provide full-flow connections in hydraulic systems operating to the working pressures shown in Table 1. Because many factors influence the pressure at which a system performs satisfactorily, these values are not intended to be understood as guaranteed minimums. For every application, sufficient testing is meant to be conducted and reviewed by both the user and manufacturer to ensure that required performance levels are met. NOTE 1 For new designs in hydraulic fluid power applications, see the requirements given in 9.6. Where the requirements of the application allow for the use of elastomeric seals, connector designs that conform to International Standards and incorporate elastomeric sealing are preferred. NOTE 2 For use under conditions outside the pressure and/or temperature limits specified, see 5.4. This document also specifies a performance and qualification test for these connectors.
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This document gives general and dimensional specifications for flanged heads, flange clamps, ports and mounting surfaces applicable to four-screw, one-piece square flange clamp type tube connectors and hose fittings for use at a pressure of 42 MPa [420 bar[1]]. It also specifies the dimensions of the seals to be used, as well as the grooves that house the seals. These connections are intended for application in hydraulic systems on industrial and commercial products where it is desired to avoid the use of threaded connectors. [1] 1 bar = 0,1 MPa = 105 Pa; 1 Pa = 1 N/m2.
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ISO/TS 18409:2018 specifies two methods for collecting a fluid sample to be used to analyse the cleanliness of hydraulic fluid power hoses or hose assemblies within a certain inside diameter and length range (this range includes the majority of hose assemblies of real fluid power applications). The two methods described in this document are intended for collecting only solid particulate contamination; they may not be appropriate for collecting contamination in liquid or grease form. ISO/TS 18409:2018 is a specific application of ISO 18413:2015, specifically Annexes A and B. The scope of ISO/TS 18409:2018 does not include providing efficient and effective cleaning methods for hose assemblies. These methods are recommended for statistical validation of other hose cleaning methods, which are more suitable for systematic processing of large production batches. Contamination analysis is excluded from the scope of this document.
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ISO 6149-4:2017 specifies dimensions and performance requirements for external hex and internal hex port plugs for use with ISO 6149‑1 ports.
Port plugs in accordance with this document can be used at working pressures up to 63 MPa (630 bar[1]). The permissible working pressure depends upon the plug end size, materials, design, working conditions, application, etc.
Conformance to the dimensional information in this document does not guarantee rated performance. Each manufacturer is expected to perform testing according to the specification contained in this document to assure that components comply with the performance ratings.
WARNING: The use of stud ends conforming to this document with ports conforming to the relevant parts of ISO 1179, ISO 9974 and ISO 11926 could lead to a hazardous situation.
[1] 1 bar = 0,1 MPa = 105 Pa; 1 MPa = 1 N/mm2.
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ISO 6162-2:2018 gives general and dimensional specifications for flanged heads, split flange clamps (FCS and FCSM), one-piece flange clamps (FC and FCM), ports and mounting surfaces applicable to four-screw, split and one-piece flange clamp type tube connectors and hose fittings for use at a pressure of 42 MPa (420 bar[1]). It also specifies the dimensions of the seals to be used, as well as the grooves that house the seals. ISO 6162-2:2018 also recognizes the need to accommodate metric screw fasteners (type 1) (for DN 13 to DN 76), as well as to provide a means to use existing inch screw fasteners (type 2) (for DN 13 to DN 51). These connections are intended for application in hydraulic systems on industrial and commercial products where it is desired to avoid the use of threaded connectors. [1] 1 bar = 0,1 MPa = 105 Pa; 1 Pa = 1 N/m2.
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ISO 23297:2017 specifies requirements for eight classes and two types (construction with adhesive bond between layers and construction without adhesive bond between layers) of wire or synthetic yarn reinforced hydraulic hoses and hose assemblies of nominal size from 3,2 to 31,5. Each class has a single maximum working pressure for all sizes. Such hoses are suitable for use with hydraulic fluids HH, HL, HM, HR, and HV as defined in ISO 6743‑4 at temperatures ranging from −40 °C to +100 °C for grades A and B and −40 °C to +120 °C for grades C and D. ISO 23297:2017 does not include requirements for end fittings. It is limited to the performance of hoses and hose assemblies. The hose assembly maximum working pressure is governed by the lowest maximum working pressure of the components. NOTE It is the responsibility of the user, in consultation with the hose manufacturer, to establish compatibility of the hose with the fluid to be used.
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