Gas cylinders - Seamless steel CO2 cylinders for fixed fire-fighting installations on ships

ISO 3500:2005 specifies the principal external dimensions, accessories, filling ratio, and marking for seamless steel CO2 cylinders used in fixed fire-fighting installations on cargo ships, passenger ships, salvage vessels, heavy-lift vessels, tug-barge combinations and offshore drilling and production platforms, any of which can be serviced in port or in dry dock, in order to facilitate the interchangeability of such cylinders.

Bouteilles à gaz — Bouteilles à CO2 en acier, sans soudure, pour installations fixes de lutte contre l'incendie à bord des navires

General Information

Status
Published
Publication Date
27-Oct-2005
Current Stage
9093 - International Standard confirmed
Start Date
15-Jul-2025
Completion Date
13-Dec-2025

Relations

Effective Date
06-Jun-2022
Effective Date
06-Jun-2022
Effective Date
15-Apr-2008
Effective Date
12-May-2008

Overview

ISO 3500:2005 - "Gas cylinders - Seamless steel CO2 cylinders for fixed fire‑fighting installations on ships" defines the external dimensions, accessories, filling ratio and marking for seamless steel carbon dioxide cylinders intended for fixed shipboard fire‑fighting systems. The standard ensures interchangeability of cylinders used on cargo ships, passenger ships, salvage and heavy‑lift vessels, tug‑barge combinations and offshore drilling/production platforms that can be serviced in port or dry dock.

Key topics and technical requirements

  • Cylinder design and test pressure
    • Cylinders shall be seamless steel and designed/tested to a minimum test pressure of 25 MPa (250 bar) and conform to ISO 9809 (Part 1, 2 or 3 as appropriate).
  • Principal dimensions and capacities
    • Provides nominal outside diameter and length ranges for reference sizes A, B (preferred) and C; suppliers must certify minimum internal water capacity.
  • Filling ratio
    • Maximum permissible filling ratio: 0.667 kg CO2 per litre of cylinder water capacity (two‑thirds).
  • Valves and discharge performance
    • Valve inlet: 25E taper (ISO 10920).
    • Valve outlet: W 21.8 mm × 1/14" ext. right‑hand / DIN 477 Outlet No. 6.
    • Valve/siphon design must allow 85% of CO2 to be discharged into the protected location within 2 minutes. Siphon tubes must be durably fitted.
    • Distance H (neck collar to valve outlet centreline): 25–40 mm.
  • Pressure‑relief device
    • A relief device preventing pressure rise above 22.5 MPa (225 bar) is required; commonly a bursting disc (tolerance ±10%).
  • Identification and marking
    • Cylinder shoulder finished safety red (RAL‑3000 / PMS‑185) with white stencil “CARBON DIOXIDE” or “CO2”.
    • Permanent stamp marking per ISO 13769 showing CO2 symbol, maximum filling mass (e.g., 45KG CO2) and tare (e.g., TARE55,4KG).
    • Presence of siphon tube indicated by a corrosion‑resistant ring between valve and cylinder.

Applications and users

ISO 3500:2005 is used to specify and inspect CO2 cylinders for:

  • Shipbuilders, naval architects and marine safety engineers designing fixed fire‑fighting systems
  • Manufacturers of seamless steel CO2 cylinders and valves
  • Classification societies, port authorities and ship operators for equipment acceptance
  • Service and filling stations that fill, test and maintain CO2 cylinders on vessels and offshore platforms

Adopting ISO 3500 helps ensure spare cylinder interchangeability, safe discharge performance in emergencies, and compliance with maritime fire‑safety regimes.

Related standards

  • ISO 9809‑1 / ‑2 / ‑3 (refillable seamless steel gas cylinders - design & testing)
  • ISO 10920 (25E taper thread)
  • ISO 13769 (stamp marking)
  • DIN 477 (valve outlets)
  • Additional references: ISO 6406, ISO 10297, ISO 11113 and related transport/inspection standards.
Standard

ISO 3500:2005 - Gas cylinders -- Seamless steel CO2 cylinders for fixed fire-fighting installations on ships

English language
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Frequently Asked Questions

ISO 3500:2005 is a standard published by the International Organization for Standardization (ISO). Its full title is "Gas cylinders - Seamless steel CO2 cylinders for fixed fire-fighting installations on ships". This standard covers: ISO 3500:2005 specifies the principal external dimensions, accessories, filling ratio, and marking for seamless steel CO2 cylinders used in fixed fire-fighting installations on cargo ships, passenger ships, salvage vessels, heavy-lift vessels, tug-barge combinations and offshore drilling and production platforms, any of which can be serviced in port or in dry dock, in order to facilitate the interchangeability of such cylinders.

ISO 3500:2005 specifies the principal external dimensions, accessories, filling ratio, and marking for seamless steel CO2 cylinders used in fixed fire-fighting installations on cargo ships, passenger ships, salvage vessels, heavy-lift vessels, tug-barge combinations and offshore drilling and production platforms, any of which can be serviced in port or in dry dock, in order to facilitate the interchangeability of such cylinders.

ISO 3500:2005 is classified under the following ICS (International Classification for Standards) categories: 13.220.10 - Fire-fighting; 23.020.30 - Pressure vessels, gas cylinders; 23.020.35 - Gas cylinders; 47.020.99 - Other standards related to shipbuilding and marine structures. The ICS classification helps identify the subject area and facilitates finding related standards.

ISO 3500:2005 has the following relationships with other standards: It is inter standard links to ISO/IEC 15426-2:2015, ISO 3500:2005/Amd 1:2010, ISO 3500:1990; is excused to ISO 3500:2005/Amd 1:2010. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ISO 3500:2005 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


INTERNATIONAL ISO
STANDARD 3500
Third edition
2005-11-01
Gas cylinders — Seamless steel CO
cylinders for fixed fire-fighting
installations on ships
Bouteilles à gaz — Bouteilles à CO en acier, sans soudure, pour
installations fixes de lutte contre l'incendie à bord des navires

Reference number
©
ISO 2005
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ii © ISO 2005 – All rights reserved

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 3500 was prepared by Technical Committee ISO/TC 58, Gas cylinders, Subcommittee SC 3, Cylinder
design.
This third edition cancels and replaces the second edition (ISO 3500:1990), which has been technically
revised.
INTERNATIONAL STANDARD ISO 3500:2005(E)

Gas cylinders — Seamless steel CO cylinders for fixed
fire-fighting installations on ships
1 Scope
This International Standard specifies the principal external dimensions, accessories, filling ratio, and marking
for seamless steel CO cylinders used in fixed fire-fighting installations on cargo ships, passenger ships,
salvage vessels, heavy lift vessels, tug barge combinations and off shore drilling and production platforms,
any of which can be serviced in port or in drydock, in order to facilitate the interchangeability of such cylinders.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 9809-1:1999, Gas cylinders — Refillable seamless steel gas cylinders — Design, construction and
testing — Part 1: Quenched and tempered steel cylinders with tensile strength less than 1 100 MPa
ISO 9809-2:2000, Gas cylinders — Refillable seamless steel gas cylinders — Design, construction and
testing — Part 2: Quenched and tempered steel cylinders with tensile strength greater than or equal to
1 100 MPa
ISO 9809-3:2000, Gas cylinders — Refillable seamless steel gas cylinders — Design, construction and
testing — Part 3: Normalized steel cylinders
ISO 10920:1997, Gas cylinders — 25E taper thread for connection of valves to gas cylinders — Specification
ISO 13769, Gas cylinders — Stamp marking
DIN 477-1, Gas cylinder valves rated for test pressures up to 300 bar; types, sizes and outlets
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
tare
combined mass, expressed in kilograms, of the empty cylinder (including the mass of any paint), neck collar,
valve and siphon tube when presented for filling
3.2
permissible filling ratio
maximum permissible mass of carbon dioxide in kilograms per litre of cylinder water capacity
4 General characteristics
4.1 Cyli
...

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