Plastics and rubber machines - Winding machines for film or sheet - Safety requirements

This European Standard specifies the safety requirements for the design and construction of winding, unwinding and rewinding machines for film or sheet manufactured from rubber, plastics and composite materials in respect of the significant hazards listed in clause 4.
A winding machine begins at the intake of the film or sheet into the winding machine and ends at the discharge position of the reel(s).
An unwinding machine begins at the take-up position of the reel(s) and ends at the film or sheet take-off point.
A rewinding machine begins at the take-up position of the reel(s) and ends at the discharge position of the reel(s).
In some machines the winding, unwinding and rewinding functions may be combined.
The following functional groups are covered by this European Standard:
-   fixed point roll;
-   film or sheet tension control;
-   winding zone;
-   reel change device;
-   reel loading and unloading devices;
and the following additional equipment integrated into the winding machine:
-   spreader roll device;
-   longitudinal cutting unit;
-   slitting device;
-   film or sheet alignment device;
-   static eliminator.
Technical safety requirements for the design and construction of aids for lifting and handling, e.g. of winding cores or reels, are not covered by this standard.
Technical safety requirements for the design and construction of thickness monitoring devices are not covered by this standard.
Hazards due to electro-magnetic radiation, e.g. from the use of thickness monitoring devices, are not covered by this standard.
Toxic or chemical hazards and hazards due to dusts, fumes or gases, which could occur from the materials being wound are not covered by this standard.
NOTE   Directive 94/9/EC concerning equipment and protective systems intended for use in potentially explosive atmospheres can be applicable to the type of machine or equipment covered by this European Standard. The present standard is not intended to provide means of complying with the essen

Kunststoff- und Gummimaschinen - Wickelmaschinen für flache Bahnen - Sicherheitsanforderungen

Dieses Dokument legt die sicherheitstechnischen Anforderungen für Konzipierung und Bau von Maschinen zum Aufwickeln, Abwickeln und Umwickeln von flachen Bahnen aus Gummi, Kunststoffen und Verbund-materialien bezüglich der in Abschnitt 4 aufgelisteten signifikanten Gefährdungen fest.
Eine Wickelmaschine zum Aufwickeln beginnt am Flachbahneinlauf in die Wickelmaschine und endet an der Entnahmestelle der Rolle(n).
Eine Wickelmaschine zum Abwickeln beginnt an der Aufnahmestelle der Rolle(n) und endet am Flachbahn-auslauf.
Eine Wickelmaschine zum Umwickeln beginnt an der Aufnahmestelle der Rolle(n) und endet an der Entnahmestelle der Rolle(n).
Bei einigen Maschinen können die Aufwickel-, Abwickel- und Umwickelfunktionen kombiniert sein.
Die folgenden Funktionsgruppen sind in dieser Europäischen Norm behandelt:
-   Festpunktwalze;
-   Bahnzugkontrolle;
-   Wickelstellenbereich;
-   Rollenwechseleinrichtung;
-   Rollenbeschickungs- und -entnahmeeinrichtung;
und folgende in der Wickelmaschine integrierte Zusatzeinrichtungen:
-   Breithalteeinrichtung;
-   Längstrenneinrichtung;
-   Schlitzeinrichtung;
-   Bahnsteuerung;
-   Einrichtung zum Abbau elektrostatischer Aufladung.
Sicherheitstechnische Anforderungen für Konzipierung und Bau von Hilfen für das Heben und Handhaben, von z. B. Wickelkernen und -rollen, werden in dieser Norm nicht behandelt.
Sicherheitstechnische Anforderungen für Konzipierung und Bau von Dickenmesseinrichtungen werden in dieser Norm nicht behandelt.
Gefährdungen durch elektromagnetische Strahlung, z. B. durch die Verwendung von Dickenmess-einrichtungen, werden in dieser Norm nicht behandelt.
Toxische oder chemische Gefährdungen und Gefährdungen durch Stäube, Dämpfe oder Gase, die durch die zu wickelnden Materialien auftreten könnten, werden in dieser Norm nicht behandelt.
(...)

Machines pour les matières plastiques et le caoutchouc - Bobineuses pour films ou feuilles - Prescriptions de sécurité

Stroji za predelavo gume in plastike - Navijalniki za folije (filme) in trakove - Varnostne zahteve

General Information

Status
Withdrawn
Publication Date
07-Oct-2008
Withdrawal Date
28-May-2013
Current Stage
9960 - Withdrawal effective - Withdrawal
Start Date
29-May-2013
Completion Date
29-May-2013

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Stroji za predelavo gume in plastike - Navijalniki za folije (filme) in trakove - Varnostne zahteveKunststoff- und Gummimaschinen - Wickelmaschinen für flache Bahnen - SicherheitsanforderungenMachines pour les matières plastiques et le caoutchouc - Bobineuses pour films ou feuilles - Prescriptions de sécuritéPlastics and rubber machines - Winding machines for film or sheet - Safety requirements83.200Oprema za gumarsko industrijo in industrijo polimernih materialovEquipment for the rubber and plastics industriesICS:Ta slovenski standard je istoveten z:EN 13418:2004+A1:2008SIST EN 13418:2004+A1:2008en01-december-2008SIST EN 13418:2004+A1:2008SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13418:2004+A1
October 2008 ICS 83.200 Supersedes EN 13418:2004English Version
Plastics and rubber machines - Winding machines for film or sheet - Safety requirements
Machines pour les matières plastiques et le caoutchouc - Bobineuses pour films ou feuilles - Prescriptions de sécurité
Kunststoff- und Gummimaschinen - Wickelmaschinen für flache Bahnen - Sicherheitsanforderungen This European Standard was approved by CEN on 2 February 2004 and includes Amendment 1 approved by CEN on 15 June 2008.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels © 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13418:2004+A1:2008: ESIST EN 13418:2004+A1:2008

2 Contents Page Foreword.4 Introduction.5 1 Scope.5 2 Normative references.6 3 Definitions.8 4 List of significant hazards.11 4.1 Mechanical hazards.11 4.2 Hazards resulting from electrical energy.13 4.3 Hazards resulting from unfavourable posture or excess efforts.13 4.4 Hazards resulting from noise.13 4.5 Hazards caused by failure of energy supply.13 4.6 Hazards resulting from failure of control systems.13 4.7 Hazards caused by setting up and maintenance of cutting devices.13 5 Safety requirements and/or protective measures.13 5.1 General safety requirements and/or protective measures.13 5.1.1 Protection of danger points/areas.13 5.1.2 Safety distances to prevent danger points/areas being reached.14 5.1.3 Minimum distances to avoid crushing of parts of the human body.14 5.1.4 Drive and power transmission systems.14 5.1.5 Area guarding.14 5.1.6 Electrical equipment.14 5.1.7 Safety-related parts of the control system.15 5.1.8 Pneumatic systems and their components.15 5.1.9 Hydraulic systems and their components.15 5.1.10 Precautions in view of emergency situations.15 5.1.11 Unexpected start-up.15 5.1.12 Electrostatic discharge.16 5.1.13 Ergonomics.16 5.1.14 Noise.16 5.2 Specific safety requirements and/or protective measures.17 5.3 Start-up and manual intervention.28 5.3.1 Start-up.28 5.3.2 Manual intervention.28 6 Verification of the safety requirements and/or protective measures.29 7 Information for use.37 7.1 Minimum marking on the machine.37 7.2 Instruction manual.38 Annex A (informative)
Schematic drawings of a dancer roll and of a suspended roll.40 Annex B (normative)
Self adjusting guard.42 Annex C (informative)
Example of area guarding using a combination of distance guarding in conjunction with electro-sensitive protective equipment (ESPE).43 Annex ZA (informative)
!Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC".44 SIST EN 13418:2004+A1:2008

3Annex ZB (informative)
!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC".45 Bibliography.46
4 Foreword This document (EN 13418:2004+A1:2008) has been prepared by Technical Committee CEN/TC 145 “Plastics and rubber machines”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-06-15. !The main changes compared to the previous version are:  modification of the main element of the title;  editorial modification of Annex ZA;  addition of Annex ZB;  editorial changes of EN 292-1:1991 to EN ISO 12100-1:2003 and of EN 292-2:1991 and
EN 292-2:1991/A1:1995 to EN ISO 12100-2:2003 in the following clauses/sub-clauses: 2, 5, 5.1.1, 5.1.10, Table 2, Supplement 3, 5.3.1, 5.3.2, Table 4, 7.1, 7.2;  minor changes in the Foreword and in the following sub-clauses: 7.1, second and third indents and in 7.2 g)." This document supersedes EN 13418:2004. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ". This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document." Annexes A and C are informative, annex B is normative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 13418:2004+A1:2008

5Introduction This document is a type C standard as stated in EN 1070. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to the provisions of this type C standard. 1 Scope This European Standard specifies the safety requirements for the design and construction of winding, unwinding and rewinding machines for film or sheet manufactured from rubber, plastics and composite materials in respect of the significant hazards listed in clause 4. A winding machine begins at the intake of the film or sheet into the winding machine and ends at the discharge position of the reel(s). An unwinding machine begins at the take-up position of the reel(s) and ends at the film or sheet take-off point. A rewinding machine begins at the take-up position of the reel(s) and ends at the discharge position of the reel(s). In some machines the winding, unwinding and rewinding functions may be combined. The following functional groups are covered by this European Standard:  fixed point roll;  film or sheet tension control;  winding zone;  reel change device;  reel loading and unloading devices; and the following additional equipment integrated into the winding machine:  spreader roll device;  longitudinal cutting unit;  slitting device;  film or sheet alignment device;  static eliminator. SIST EN 13418:2004+A1:2008

6 Technical safety requirements for the design and construction of aids for lifting and handling, e.g. of winding cores or reels, are not covered by this standard. Technical safety requirements for the design and construction of thickness monitoring devices are not covered by this standard. Hazards due to electro-magnetic radiation, e.g. from the use of thickness monitoring devices, are not covered by this standard. Toxic or chemical hazards and hazards due to dusts, fumes or gases, which could occur from the materials being wound are not covered by this standard. NOTE Directive 94/9/EC concerning equipment and protective systems intended for use in potentially explosive atmospheres can be applicable to the type of machine or equipment covered by this European Standard. The present standard is not intended to provide means of complying with the essential health and safety requirements of Directive 94/9/EC. This standard applies to machines which are manufactured after the date of approval of the standard by CEN. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). !deleted text" EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs. EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body. EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for design. EN 574:1996, Safety of machinery — Two-hand control devices —
Functional aspects — Principles for design. EN 614-1:1995, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general principles. EN 811:1996, Safety of machinery — Safety distances to prevent danger zones being reached by the lower limbs. EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards. EN 954-1:1996, Safety of machinery — Safety related parts of control systems — Part 1: General principles for design. EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Hydraulics. SIST EN 13418:2004+A1:2008

7EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Pneumatics. EN 999:1998, Sa
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