Safety requirements for secondary batteries and battery installations - Part 3: Traction batteries

IEC 62485-3:2014 applies to secondary batteries and battery installations used for electric vehicles, e.g. in electric industrial trucks (including lift trucks, tow trucks, cleaning machines, automatic guided vehicles), in battery powered locomotives, in electric vehicles (e.g. goods vehicles, golf carts, bicycles, wheelchairs), and does not cover the design of such vehicles. It provides requirements on safety aspects associated with the installation, use, inspection, maintenance and disposal of batteries. This edition includes the following significant technical changes with respect to the previous edition: a) a comprehensive revision of Clause 6, presenting a unified and changed formula for the calculation of the required ventilation air flow during battery charging; b) addition of requirements for properties of floor material and battery changing equipment in Clause 9.

Sicherheitsanforderungen an Batterien und Batterieanlagen - Teil 3: Antriebsbatterien für Elektrofahrzeuge

Exigences de sécurité pour les batteries d'accumulateurs et les installations de batteries - Partie 3: Batteries de traction

L'IEC 62485-3:2014 s'applique aux installations d'éléments et de batteries d'accumulateurs utilisés pour les véhicules électriques, par exemple, dans les chariots électriques industriels (incluant les chariots élévateurs, les tracteurs électriques, les machines de nettoyage, les véhicules automatiques guidés),les locomotives alimentées par batteries, les véhicules électriques routiers (par exemple, les véhicules pour le transport de marchandises, les voiturettes de golf, les bicyclettes, les chaises roulantes), et ne couvre pas la conception de tels véhicules. Elle fournit les exigences concernant les aspects de sécurité liés à la mise en oeuvre, à l'utilisation, au contrôle, à la maintenance et à la mise au rebut des batteries. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente: a) un remaniement global de l'Article 6, donnant une formule unifiée et changée du calcul du débit d'air de ventilation requis pendant la charge de batteries; b) l'addition dans l'Article 9 des exigences de qualité du revêtement de sol et du matériel pour changer des batteries.

Varnostne zahteve za sekundarne baterije in baterijske naprave - 3. del: Vlečne baterije (IEC 62485-3:2014)

Ta del standarda IEC 62485 velja za sekundarne baterije in baterijske naprave, ki se uporabljajo v električnih vozilih, npr. v električnih industrijskih kamionih (vključno z viličarji, vlečnimi vozili, stroji za čiščenje, avtomatsko vodenimi vozili), lokomotivah z baterijskim pogonom, električnih vozilih (npr. tovorna vozila, vozički za golf, kolesa, invalidski vozički), in ne zajema zasnove takšnih vozil.
Ta mednarodni standard zajema svinčev dioksid-svinčene (svinčeno-kislinske), nikelj-kadmijeve, nikelj-kovinske hidridne in druge sekundarne alkalne baterije. Varnostni vidiki sekundarnih litijevih baterij pri takšni uporabi bodo obravnavani v ustreznih standardih zanje. Nazivne napetosti so omejene na 1000 V izmenične in 1500 V enosmerne napetosti; opisani so glavni ukrepi za zaščito pred nevarnostmi, na splošno pred elektriko, izpusti plina in elektroliti. Standard določa zahteve glede varnostnih vidikov, povezanih z namestitvijo, uporabo, inšpekcijskimi pregledi, vzdrževanjem in odstranjevanjem baterij.

General Information

Status
Published
Publication Date
09-Oct-2014
Withdrawal Date
13-Aug-2017
Current Stage
6060 - Document made available - Publishing
Start Date
10-Oct-2014
Completion Date
10-Oct-2014

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheitsanforderungen an Batterien und Batterieanlagen - Teil 3: Antriebsbatterien für Elektrofahrzeuge (IEC 62485-3:2014)Exigences de sécurité pour les batteries d'accumulateurs et les installations de batteries -- Partie 3: Batteries de traction (CEI 62485-3:2014)Safety requirements for secondary batteries and battery installations - Part 3: Traction batteries (IEC 62485-3:2014)29.220.20EDWHULMHAcid secondary cells and batteriesICS:Ta slovenski standard je istoveten z:EN 62485-3:2014SIST EN 62485-3:2015en01-maj-2015SIST EN 62485-3:2015SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 62485-3
October 2014 ICS 29.220.20; 29.220.30; 43.040.10
Supersedes
EN 50272-3:2002
English Version
Safety requirements for secondary batteries and battery installations - Part 3: Traction batteries (IEC 62485-3:2014)
Exigences de sécurité pour les batteries d'accumulateurs et les installations de batteries - Partie 3: Batteries de traction (CEI 62485-3:2014)
Sicherheitsanforderungen an Batterien und Batterieanlagen - Teil 3: Antriebsbatterien für Elektrofahrzeuge (IEC 62485-3:2014) This European Standard was approved by CENELEC on 2014-08-14. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique Europäisches Komitee für Elektrotechnische Normung CEN-CENELEC Management Centre: Avenue Marnix 17,
B-1000 Brussels © 2014 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. EN 62485-3:2014 E SIST EN 62485-3:2015

This document supersedes EN 50272-3:2002. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such patent rights. Endorsement notice The text of the International Standard IEC 62485-3:2014 was approved by CENELEC as a European Standard without any modification. In the official version, for Bibliography, the following note has to be added for the standard indicated : IEC 61429 NOTE Harmonized as EN 61429.
- 3 - EN 62485-3:2014 Annex ZA (normative)
Normative references to international publications with their corresponding European publications The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. NOTE 1 When an International Publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available here: www.cenelec.eu.
Publication Year Title EN/HD Year IEC 60204-1
-
Safety of machinery - Electrical equipment of machines - Part 1: General requirements EN 60204-1 -
IEC 60364-4-41 (mod) - 2005
- Low-voltage electrical installations - Part 4-41: Protection for safety - Protection against electric shock HD 60364-4-41 + corrigendum Jul. 2007
IEC 60900 -
Live working - Hand tools for use up to 1 000 V a.c. and 1 500 V d.c. EN 60900 -
IEC 61140 -
Protection against electric shock - Common aspects for installation and equipment EN 61140 -
ISO 3864 series
Graphical symbols - Safety colours and safety signs - -
IEC 62485-3 Edition 2.0 2014-07 INTERNATIONAL STANDARD NORME INTERNATIONALE Safety requirements for secondary batteries and battery installations –
Part 3: Traction batteries
Exigences de sécurité pour les batteries d’accumulateurs et les installations
de batteries –
Partie 3: Batteries de traction
INTERNATIONAL ELECTROTECHNICAL COMMISSION COMMISSION ELECTROTECHNIQUE INTERNATIONALE S ICS 29.220.20; 29.220.30; 43.040.10 PRICE CODE CODE PRIX ISBN 978-2-8322-1690-3
– 2 – IEC 62485-3:2014 © IEC 2014 CONTENTS FOREWORD . 4 1 Scope . 6 2 Normative references . 6 3 Terms and definitions. 6 4 Protection against electric shock by the battery and charger . 8 4.1 General . 8 4.2 Protection against both direct and indirect contact . 9 4.3 Protection against direct and indirect contact when discharging the traction battery on the vehicle (battery disconnected from charger/mains) . 9 4.4 Protection against direct and indirect contact when charging the traction battery . 10 5 Prevention of short circuits and protection from other effects of electric current . 10 5.1 Cables and cell connectors . 10 5.2 Protective measures during maintenance . 10 5.3 Battery insulation. 11 6 Provisions against explosion hazards by ventilation . 11 6.1 Gas generation . 11 6.2 Ventilation requirements . 12 6.2.1 General . 12 6.2.2 Calculation of the minimum ventilation air flow . 12 6.2.3 Recommended charging practice . 13 6.2.4 Special chargers . 14 6.2.5 Multiple charging . 14 6.3 Natural ventilation . 14 6.4 Forced ventilation . 15 6.5 Close vicinity to the battery . 15 6.6 Ventilation of battery compartment . 15 7 Provisions against electrolyte hazard . 15 7.1 Electrolyte and water . 15 7.2 Protective clothing . 15 7.3 Accidental contact, "first aid" . 16 7.3.1 General . 16 7.3.2 Eye contact . 16 7.3.3 Skin contact . 16 7.4 Battery accessories and maintenance tools . 16 8 Battery containers and enclosures . 16 9 Accommodation for charging/maintenance . 16 10 Battery peripheral equipment/accessories . 17 10.1 Battery monitoring system . 17 10.2 Central water filling system . 18 10.2.1 General . 18 10.2.2 Safety aspects . 18 10.3 Central degassing systems . 18 10.4 Thermal management systems . 19 10.5 Electrolyte agitation system . 19 10.6 Catalyst vent plugs . 19 SIST EN 62485-3:2015

IEC 62485-3:2014 © IEC 2014 – 3 – 10.7 Connectors (plugs/sockets) . 19 11 Identification labels, warning notices and instructions for use, installation and maintenance . 19 11.1 Warning labels . 19 11.2 Identification label . 20 11.3 Instructions . 20 11.4 Other labels . 20 12 Transportation, storage, disposal and environmental aspects . 20 12.1 Packing and transport . 20 12.2 Disassembly, disposal, and recycling of batteries . 21 13 Inspection and monitoring . 21 Bibliography . 22
Table 1 – Guideline: Maximum final charging current in A per 100 Ah during normal conditions of use . 14
– 4 – IEC 62485-3:2014 © IEC 2014 INTERNATIONAL ELECTROTECHNICAL COMMISSION _____________
SAFETY REQUIREMENTS FOR SECONDARY BATTERIES
AND BATTERY INSTALLATIONS –
Part 3: Traction batteries
FOREWORD 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with may participate in this preparatory work. International, governmental and non-governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for Standardization (ISO) in accordance with conditions determined by agreement between the two organizations. 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has representation from all interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is accura
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