EN 1010-5:2005

SLOVENSKI STANDARD
01-september-2005
9DUQRVWVWURMHY±9DUQRVWQH]DKWHYH]DQDþUWRYDQMHLQNRQVWUXNFLMRWLVNDUVNLK
VWURMHYLQVWURMHY]DREGHODYRSDSLUMD±GHO6WURML]DL]GHODYRYDORYLWHJDNDUWRQD
LQOHSHQNHLQVWURML]DREGHODYRSORVNHJDLQYDORYLWHJDNDUWRQDLQOHSHQNH
Safety of machinery - Safety requirements for the design and construction of printing and
paper converting machines - Part 5: Machines for the production of corrugated board and
machines for the conversion of flat and corrugated board
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von
Druck- und Papierverarbeitungsmaschinen - Wellpappenerzeugungs-, Flach- und
Wellpappenverarbeitungsmaschinen
Sécurité des machines - Prescriptions de sécurité pour la conception et la construction
de machines d'impression et de transformation du papier - Partie 5: Machines de
fabrication du carton ondulé et machines de transformation du carton plat et du carton
ondulé
Ta slovenski standard je istoveten z: EN 1010-5:2005
ICS:
37.100.10 Reprodukcijska oprema Reproduction equipment
85.100 Oprema za papirno industrijo Equipment for the paper
industry
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 1010-5
NORME EUROPÉENNE
EUROPÄISCHE NORM
May 2005
ICS 85.100
English version
Safety of machinery - Safety requirements for the design and
construction of printing and paper converting machines - Part 5:
Machines for the production of corrugated board and machines
for the conversion of flat and corrugated board
Sécurité des machines - Prescriptions de sécurité pour la Sicherheit von Maschinen - Sicherheitsanforderungen an
conceptions des machines d'impression, de transformation Konstruktion und Bau von Druck- und
et définition du papier - Partie 5: Onduleuses et machines Papierverarbeitungsmaschinen - Wellpappenerzeugungs-,
de trasformation du carton plat et du carton ondulé Flach- und Wellpappenverarbeitungsmaschinen
This European Standard was approved by CEN on 2 September 2004.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2005 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1010-5:2005: E
worldwide for CEN national Members.

Contents Page
Foreword .4
Introduction.5
1 Scope.5
2 Normative references.6
3 Terms and definitions .6
4 List of significant hazards.8
5 Safety requirements and/or measures .13
5.1 General.13
5.2 Machines for the production of corrugated board.13
5.2.1 Entire machines.13
5.2.2 Unwinding stations .14
5.2.3 Splicers.17
5.2.4 Preheater .18
5.2.5 Single facer.20
5.2.6 Inclined belt conveyor.23
5.2.7 Bridge .23
5.2.8 Braking and web aligning section .24
5.2.9 Glue machine (Figure 11, item 1).24
5.2.10 Heating and pulling section .24
5.2.11 Rotary shears (Figure 11, item 16).27
5.2.12 Pulling unit (Figure 12).27
5.2.13 Slitter-scorer units.28
5.2.14 Web diverter .29
5.2.15 Sheeters.29
5.2.16 Stacker devices .30
5.3 Folding box gluer machines .32
5.3.1 Feeder.32
5.3.2 Folding section.33
5.3.3 Gluing section .34
5.3.4 Folding belt.34
5.3.5 Pressing section.35
5.3.6 Entire machine.35
5.4 Inline machines .36
5.4.1 Entire machine (Figure 20).36
5.4.2 Feeding unit (Figure 20, item 1) .36
5.4.3 Printing unit (Figure 20, item 5) .39
5.4.4 Slitter-scorer unit (Figure 20, item 7), rotary die cutter (Figure 20, item 8).39
5.4.5 Folding unit (folding box gluer) (Figure 20, item 10).40
5.4.6 Stitching unit (Figure 20, item 11).40
5.4.7 Delivery (Figure 20, item 12) .41
5.5 Hand-fed platen machines for cutting and creasing.41
5.6 Automatic flatbed punching machines.44
5.6.1 Feeder (Figure 24, item 1) .44
5.6.2 Punching section (Figure 24, item 2).45
5.6.3 Breaking section (Figure 24, item 3).45
5.6.4 Blank separating section, blank delivery (Figure 24, item 4).46
5.6.5 Trimming and delivery of gripper edge (Figure 24, item 5) .46
5.6.6 Entire machine.46
5.7 Tube winding machines.47
6 Verification of safety requirements and/or measures. 49
7 Information for use. 56
7.1 Instruction handbook . 56
7.1.1 Corrugated board machine . 56
7.1.2 Folding box gluer machines. 57
7.1.3 Inline machines. 58
7.1.4 Hand-fed platen machines . 58
7.1.5 Automatic flatbed punching machines. 58
7.1.6 Tube winding machine . 58
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 98/37/EC . 59
Bibliography. 60

Foreword
This document (EN 1010-5:2005) has been prepared by Technical Committee CEN/TC 198 “Printing and
paper machinery - Safety”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by November 2005, and conflicting national standards shall be withdrawn
at the latest by November 2005.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.

This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directives.

For relationship with EU Directives, see informative Annex ZA, B, C or D which is an integral part of this
document
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland
and the United Kingdom.
Introduction
This document is a type C standard as stated in EN ISO 12100-1:2003.
It contains additional safety requirements and/or deviations from EN 1010-1:2004. The machinery concerned
and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of
this document.
For machines designed and built in compliance with this type C standard, the following rule applies: where
provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence over the provisions of the other standards.
This standard consists of the following parts:
Part 1 Common requirements
Part 2 Printing and varnishing machines including pre-press machinery
Part 3 Cutting machines
Part 4 Bookbinding, paper converting and finishing machines
Part 5 Machines for the production of corrugated board and machines for the conversion of flat and
corrugated board
1 Scope
Th
...