EN ISO 18491:2026
(Main)Welding and allied processes - Measurement of arc energies (ISO 18491:2026)
- Abstract
This document specifies methods for measuring the parameters needed to calculate arc energies for arc welding processes.
- Status
- Published
- Publication Date
- 30-Jun-2026
- Technical Committee
- CEN/TC 121 - Welding
- Drafting Committee
- CEN/TC 121/SC 4 - Quality management in the field of welding
- Current Stage
- 6060 - Definitive text made available (DAV) - Publishing
- Start Date
- 01-Jul-2026
- Due Date
- 16-Nov-2027
- Completion Date
- 01-Jul-2026
EN ISO 18491:2026 is a CEN European Standard that adopts ISO 18491:2026 without modification. EN ISO 18491:2026 specifies methods for measuring the parameters needed to calculate arc energies for arc welding processes. It is intended for people who need consistent welding-energy measurements in procedure qualification and production, including inspection against a Welding Procedure Specification (WPS).
What does EN ISO 18491:2026 specify?
EN ISO 18491:2026 specifies how to measure the quantities used to calculate arc energy for arc welding processes, and it organizes those methods into general requirements, measurement equipment, calculation methods, and calibration rules. The document is built around Clauses 1 to 8, with two informative annexes that help users choose a method and convert results into preferred units.
| Annex | What it covers |
|---|---|
| Annex A | Range of power source types and measurement methods, including a logigram for qualification and production measurement |
| Annex B | Conversion factors for expressing arc energy in different units |
The scope is practical rather than theoretical. EN ISO 18491:2026 focuses on measurement and calculation, so readers can compare the values recorded during welding procedure qualification with those recorded in production.
What are the key requirements of EN ISO 18491:2026?
EN ISO 18491:2026 sets out three calculation methods, specific measuring practices for voltage, current, time and distance, and calibration expectations for the measuring instruments. In practice, the document tells users what to measure, where to measure it, and when a method is suitable for waveform-controlled welding.
Calculation methods for arc energy
Clause 6 gives three ways to determine arc energy:
- Method A uses welding current, arc voltage and welding speed.
- Method B uses total instantaneous energy and length of the run.
- Method C uses average instantaneous power and welding speed.
For non-waveform-controlled welding, any of the three methods can be used. For waveform-controlled welding, the document says Methods B or C should be used because Method A can introduce large errors. This matters because pulsed welding and many synergic, programmable or microprocessor-controlled power sources can create waveforms that simple average meters do not capture well.
What to measure and how to measure it
Clause 7.1 ties each method to the required measurements. Method A needs arc voltage, welding current and welding speed. Method B needs total instantaneous energy and length of the run. Method C needs average instantaneous power and welding speed.
Clause 7.2 says arc voltage should be measured as close to the arc as practical to reduce cable-voltage-drop error. The connector positions should be recorded in the WPQR so production measurements stay consistent. Clause 7.3 says welding current measurement has to include all ground or current lead cables when several are used, and the current from one cable cannot simply be multiplied up.
Clause 7.4 sets the expectation for total instantaneous energy or average instantaneous power measurements. The sampling and calculation frequency shall be at least 5 kHz, unless a lower frequency is shown to stay within 5% of the high-frequency result and still be at least 10 times the waveform frequency. This matters for inspectors and test labs because low-rate meters can miss brief waveform changes and give misleading energy values.
Welding speed and length of the run
Clause 7.5 explains how to derive welding speed from a deposited run. The run is made, the time from arc start to arc extinguishing is measured, and the finished run length is then measured from the start of the run to the middle of the crater at the end. For mechanized and automatic welding, welding speed may also come from distance-and-time measurement without a weld run or from built-in equipment meters.
This is important because the speed or run length directly affects the calculated arc energy. A small measurement error here changes the final energy value, especially when the result is reported per unit length.
Measuring equipment and calibration
Clause 5 lists the equipment that may be used, including clamp meters, voltmeters, stopwatch or weld-sequence time, rulers or tape measures, and meters that display instantaneous power or energy. Clause 8 requires the measuring equipment to be calibrated or validated in accordance with ISO 17662 and IEC 60974-14.
That matters in practice because the standard is not only about the formula. It also requires the instruments themselves to be controlled so the reported arc energy is traceable and repeatable.
Special points for waveform-controlled welding and multiple arcs
Clause 6 identifies waveform-controlled welding as a special case and warns that method selection affects accuracy. It also says all pulsed welding processes, such as pulsed gas metal arc welding, are waveform-controlled welding processes. For multi-arc welding, arc energy is measured for each arc.
This means users need to know the welding mode before choosing a method, and they need to treat each arc separately when more than one arc is present.
What terms does EN ISO 18491:2026 define?
EN ISO 18491:2026 defines the terms that underpin its formulas and measurement methods.
- Power - the product of arc voltage and welding current.
- Energy - the product of arc voltage, welding current and arc time.
- Arc energy, E - the energy per unit length, calculated from voltage, current and speed, or from total instantaneous energy or average instantaneous power.
- Waveform controlled welding - a welding process where the voltage and/or current wave shape is modified to control droplet shape, penetration, wetting, bead shape or transfer mode.
- Total instantaneous energy, ETIE - welding energy obtained by summing current and voltage products at rapid intervals that capture brief waveform changes.
- Average instantaneous power, PAIP - welding power obtained by averaging the current and voltage products over time at rapid intervals that capture brief waveform changes.
- Welding speed, v - the run length divided by elapsed time, used to turn measured energy into energy per unit length.
Who uses EN ISO 18491:2026?
EN ISO 18491:2026 is used by people who need to measure welding energy consistently across qualification and production. That includes welding engineers, procedure qualification teams, inspectors, quality managers, and test or calibration personnel working with arc welding equipment.
The introduction shows why these users need the document. It supports welding procedure qualification under the ISO 15614 series, checking production against the WPS, and comparing different measuring methods so the test piece and the production weld are measured in the same way.
It is also relevant to users of modern power sources and control systems. These systems can produce complex waveforms, so the standard helps users avoid relying on ordinary meters that may not capture the real welding energy.
What changed in EN ISO 18491:2026 from the previous edition?
EN ISO 18491:2026 is the first edition of ISO 18491 and it cancels and replaces ISO/TR 18491:2015. The document states these main changes:
- the normative references in Clause 2 were updated;
- terms used throughout the document were updated;
- Clause 7.2 was expanded with more precise guidance for voltage measurement;
- Annex B was added to give conversion factors;
- the bibliography was updated.
Which standards are used with EN ISO 18491:2026?
EN ISO 18491:2026 refers to several standards that support its measurements and terminology.
| Standard | What it contributes |
|---|---|
| ISO 17662 | Calibration, verification and validation of equipment used for welding and ancillary activities |
| ISO/TR 17671 (all parts) | Welding recommendations for metallic materials, and the thermal efficiency factor k mentioned when arc energy is used as heat input |
| ISO/TR 25901-1 | General welding vocabulary |
| ISO/TR 25901-3 | Vocabulary for welding processes |
| ISO/TR 25901-4 | Vocabulary for arc welding |
| IEC 60974-14 | Calibration, validation and consistency testing for arc welding equipment |
Clause 7.2 also uses ISO 4063 process group numbers in its preferred voltage-measurement locations, so users need that process classification when applying the measurement guidance.
What does the EN ISO 18491:2026 document contain?
EN ISO 18491:2026 contains three calculation formulae, a symbol table, and detailed measurement guidance for voltage, current, energy, power, speed and run length. It also includes a figure showing how to measure the length of the run, with the crater at the end of the run used as the reference point.
Annex A provides a logigram and a table that relate power source types and measurement methods to qualification and production welding. Annex B provides conversion factors for expressing results in units such as J/mm, J/cm, J/inch, kJ/mm, kJ/cm and kJ/inch.
Relations
- Effective Date
- 07-Oct-2026
- Effective Date
- 07-Oct-2026
- Effective Date
- 07-Oct-2026
- Effective Date
- 07-Oct-2026
- Effective Date
- 07-Oct-2026
- Effective Date
- 07-Oct-2026
- Refers
IEC 60974-14:2018 - Arc welding equipment - Part 14: Calibration, validation and consistency testing - Effective Date
- 07-Oct-2026
- Effective Date
- 07-Oct-2026
- Effective Date
- 07-Oct-2026
- Effective Date
- 07-Oct-2026
- Effective Date
- 07-Oct-2026
- Effective Date
- 07-Oct-2026
- Effective Date
- 12-Feb-2026
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Frequently Asked Questions
EN ISO 18491:2026 is a standard published by the European Committee for Standardization (CEN). Its full title is "Welding and allied processes - Measurement of arc energies (ISO 18491:2026)". This standard covers: This document specifies methods for measuring the parameters needed to calculate arc energies for arc welding processes.
This document specifies methods for measuring the parameters needed to calculate arc energies for arc welding processes.
EN ISO 18491:2026 is classified under the following ICS (International Classification for Standards) categories: 25.160.01 - Welding, brazing and soldering in general; 25.160.10 - Welding processes. The ICS classification helps identify the subject area and facilitates finding related standards.
EN ISO 18491:2026 has the following relationships with other standards: It is inter standard links to ISO/TR 17671-4:2002, ISO/TR 25901-4:2016, ISO/TR 17671-5:2004, ISO/TR 17671-2:2002, ISO 17662:2025, ISO/TR 17671-3:2002, IEC 60974-14:2018, ISO/TR 17671-1:2002, ISO/TR 25901-3:2016, ISO/TR 17671-7:2004, ISO/TR 17671-6:2005, ISO/TR 25901-1:2016, ISO 18491:2026. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN ISO 18491:2026 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-september-2026
Varjenje in sorodni postopki - Merjenje energije obloka (ISO 18491:2026)
Welding and allied processes - Measurement of arc energies (ISO 18491:2026)
Schweißen und verwandte Verfahren - Messen der Schweißenergie (ISO 18491:2026)
Soudage et techniques connexes - Mesure des énergies de l'arc (ISO 18491:2026)
Ta slovenski standard je istoveten z: EN ISO 18491:2026
ICS:
25.160.01 Varjenje, trdo in mehko Welding, brazing and
spajkanje na splošno soldering in general
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN ISO 18491
EUROPEAN STANDARD
NORME EUROPÉENNE
July 2026
EUROPÄISCHE NORM
ICS 25.160.01
English Version
Welding and allied processes - Measurement of arc
energies (ISO 18491:2026)
Soudage et techniques connexes - Mesure des énergies Schweißen und verwandte Verfahren - Messen der
de l'arc (ISO 18491:2026) Schweißenergie (ISO 18491:2026)
This European Standard was approved by CEN on 16 June 2026.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
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United Kingdom.
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EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2026 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 18491:2026 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
European foreword
This document (EN ISO 18491:2026) has been prepared by Technical Committee ISO/TC 44 "Welding
and allied processes" in collaboration with Technical Committee CEN/TC 121 “Welding and allied
processes” the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by January 2027, and conflicting national standards shall
be withdrawn at the latest by January 2027.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
Any feedback and questions on this document should be directed to the users’ national standards
body/national committee. A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and the
United Kingdom.
Endorsement notice
The text of ISO 18491:2026 has been approved by CEN as EN ISO 18491:2026 without any modification.
International
Standard
ISO 18491
First edition
Welding and allied processes —
2026-06
Measurement of arc energies
Soudage et techniques connexes — Mesure des énergies de l'arc
Reference number
ISO 18491:2026(en) © ISO 2026
ISO 18491:2026(en)
© ISO 2026
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
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Published in Switzerland
ii
ISO 18491:2026(en)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 General . 2
5 Welding equipment and measuring devices . 3
6 Determination of arc energy . 3
7 Measurement parameters . 4
7.1 General .4
7.2 Arc voltage . .4
7.3 Welding current .4
7.4 Total instantaneous energy or average instantaneous power .4
7.5 Welding speed and length of the run .5
8 Calibration and validation of measuring instruments . 5
Annex A (informative) Range of power source types and measurement methods . 6
Annex B (informative) Conversion factors . 8
Bibliography . 9
iii
ISO 18491:2026(en)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee
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in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
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This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee
SC 10, Quality management in the field of welding, in collaboration with the European Committee for
Standardization (CEN) Technical Committee CEN/TC 121, Welding and allied processes, in accordance with
the Agreement on technical cooperation between ISO and CEN (Vienna Agreement).
This first edition of ISO 18491 cancels and replaces ISO/TR 18491:2015, which has been technically revised.
The main changes are as follows:
— update of normative references in Clause 2;
— update of terms used throughout this document;
— addition of precisions regarding the guidelines for voltage measurement in 7.2;
— addition of a new Annex B "Conversion factors";
— update of the Bibliography.
Any feedback or questions on this document should be directed to the user’s
national standards body. A complete listing of these bodies can be found at
www.iso.org/members.html. Official interpretations of ISO/TC 44 documents, where they exist, are
available from this page: https://committee.iso.org/sites/tc44/home/interpretation.html.
iv
ISO 18491:2026(en)
Introduction
Welding “arc energy” or “heat input” are fundamental values used to manage the consistency of weld metal
and heat-affected zone properties. The ISO 15614 series requires the measurement of the welding energies
implemented during a welding procedure qualification, but it does not give details about the methods to be
used. Likewise, during the construction of a welded assembly, inspectors should make sure that the welding
energies conform with the Welding Procedure Specification (WPS); however, the details of the methods
to be used are again not specified. Therefore, there can be a lack of consistency between the methods
used to measure the welding energies during welding of the test piece and the methods used during the
manufacturing process. This is a potential source of error which could have implications on the safety or
quality of a welded component or structure.
Moreover, modern technology in microprocessors and electrical power manipulation have yielded
welding power sources and control systems that are capable of generating complex waveforms. However,
these control systems and waveforms increase the difficulties related to voltage and current intensity
measurements, as their values are manipulated at frequencies which can reach thousands of Hertz. The
measuring instruments generally used by inspectors, such as TRMS clamp meters, can no longer be relied on
to correctly measure the welding energy since differences exceeding 30 % with respect to the true energy
can sometimes be found.
This document provides guidance on how to accurately measure welding energy, both in the case of
traditional welding systems and those that employ complex waveforms.
v
International Standard ISO 18491:2026(en)
Welding and allied processes — Measurement of arc energies
1 Scope
This document specifies methods for measuring the parameters needed to calculate arc energies for arc
welding processes.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes
requirements of this document. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
ISO 17662, Welding — Calibration, verification and validation of equipment used for welding, including ancillary
activities
ISO/TR 17671 (all parts), Welding — Recommendations for welding of metallic materia
...



