Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 12: Spot, seam and projection welding (ISO 15614-12:2021)

This document specifies the tests which can be used for qualification of welding procedure specifications for spot, seam, and projection welding processes.
NOTE       The procedures are written for embossed projection welding. They can be adapted for solid projections as well, e.g. nut welding, stud welding. cross wire welding.
This document defines the conditions for carrying out tests and the limits of validity of a qualified welding procedure for all practical welding operations covered by this document.
It covers the following resistance welding processes, as defined in ISO 4063:
—    21 – resistance spot welding;
—    211 – indirect spot welding;
—    212 – direct spot welding;
—    22 – resistance seam welding;
—    221 – lap seam welding;
—    222 – mash seam welding;
—    223 – Prep-lap seam welding;
—    224 – Wire seam welding;
—    225 – foil butt-seam welding;
—    226 – seam welding with strip;
—    23 – projection welding;
—    231 – indirect projection welding;
—    232 – direct projection welding.

Anforderung und Qualifizierung von Schweißverfahren für metallische Werkstoffe - Schweißverfahrensprüfung - Teil 12: Widerstandspunkt-, Rollennaht- und Buckelschweißen (ISO 15614-12:2021)

Dieses Dokument legt die Prüfung fest, nach der eine Schweißanweisung für Widerstandspunkt , Rollennaht  und Buckelschweißprozesse durch Schweißverfahrensprüfungen qualifiziert werden kann.
ANMERKUNG   Die Verfahren sind für das Präge-Buckelschweißen geschrieben. Sie können auch für Massivbuckel angepasst werden, z. B. Mutternschweißen, Bolzenschweißen, Kreuzdrahtschweißen.
Dieses Dokument definiert die Bedingungen für die Durchführung der Prüfungen und die Grenzen der Gültigkeit eines qualifizierten Schweißverfahrens für alle praktischen schweißtechnischen Tätigkeiten innerhalb dieses Dokumentes.
Dieses Dokument umfasst folgende Widerstandsschweißprozesse nach ISO 4063:
- 21 – Widerstandspunktschweißen;
-- 211 – indirektes Widerstandspunktschweißen;
-- 212 – direktes Widerstandspunktschweißen;
- 22 – Rollennahtschweißen;
-- 221 – Überlapp-Rollennahtschweißen;
-- 222 – Quetschnahtschweißen;
-- 223 – Rollennahtschweißen mit Kantenvorbereitung;
-- 224 – Rollennahtschweißen mit Drahtelektrode;
-- 225 – Folien-Stumpfnahtschweißen;
-- 226 – Folien-Überlappnaht-Schweißen;
- 23 – Buckelschweißen;
-- 231 – einseitiges Buckelschweißen;
-- 232 – zweiseitiges Buckelschweißen.

Descriptif et qualification d'un mode opératoire de soudage pour les matériaux métalliques - Épreuve de qualification d'un mode opératoire de soudage - Partie 12: Soudage par points, à la molette et par bossages (ISO 15614-12:2021)

Le présent document spécifie les épreuves qui peuvent être utilisées pour la qualification de descriptifs de modes opératoires de soudage pour le soudage par points, à la molette et par bossages.
NOTE            Les modes opératoires sont rédigés pour le soudage par bossage embouti. Ils peuvent également être adaptés au bossage à l’état solide, tel que le soudage d’écrous, le soudage de goujons, le soudage de fils en croix.
Le présent document définit les conditions de déroulement des épreuves et les limites de validité d'un mode opératoire de soudage qualifié pour toutes les opérations de soudage effectuées en pratique et qui sont couvertes par le présent document.
Il couvre les procédés de soudage par résistance suivants, tels que définis dans l’ISO 4063:
—    21 – soudage par résistance par points;
—    211 – soudage indirect par résistance par points;
—    212 – soudage direct par résistance par points;
—    22 – soudage à la molette;
—    221 – soudage à la molette par recouvrement;
—    222 – soudage à la molette par écrasement;
—    223 – soudage à la molette sur bords préparés;
—    224 – soudage à la molette avec fil;
—    225 – soudage en bout à la molette avec feuillard;
—    226 – soudage à la molette avec feuillard;
—    23 – soudage par bossages;
—    231 – soudage indirect par bossages;
—    232 – soudage direct par bossages.

Popis in kvalifikacija varilnih postopkov za kovinske materiale - Preskus varilnega postopka - 12. del: Točkovno, kolutno in bradavično uporovno varjenje (ISO 15614-12:2021)

Ta dokument določa preskuse, ki jih je mogoče uporabiti za kvalifikacijo specifikacij varilnih postopkov za točkovno, kolutno in bradavično uporovno varjenje.
OPOMBA: Postopki so opisani za reliefno bradavično varjenje, vendar jih je mogoče prilagoditi tudi za trdne bradavične zvare (npr. varjenje matic, čepov, prečnih žic).
Ta dokument določa pogoje za izvajanje preskusov in roke veljavnosti kvalificiranih varilnih postopkov za vse praktične varilne postopke, ki so v njem zajeti.
Zajema naslednje postopke uporovnega varjenja iz standarda ISO 4063:
– 21 – točkovno uporovno varjenje;
– 211 – posredno točkovno varjenje;
– 212 – neposredno točkovno varjenje;
– 22 – kolutno uporovno varjenje;
– 221 – kolutno prekrovno varjenje;
– 222 – kolutno varjenje z gnetenjem;
– 223 – kolutno predprekrovno varjenje;
– 224 – kolutno varjenje z žico med varjenci;
– 225 – kolutno sočelno varjenje s folijo;
– 226 – kolutno varjenje s podložnim trakom;
– 23 – bradavično uporovno varjenje;
– 231 – posredno bradavično varjenje;
– 232 – neposredno bradavično varjenje.

General Information

Status
Published
Public Enquiry End Date
01-Jul-2020
Publication Date
08-Feb-2022
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
08-Dec-2021
Due Date
12-Feb-2022

Relations

Overview

EN ISO 15614-12:2021 - "Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 12: Spot, seam and projection welding" (CEN endorsed) specifies the tests and acceptance criteria used to qualify welding procedure specifications (WPS) for resistance welding. It defines conditions for carrying out qualification tests, the limits of validity of a qualified procedure and is written primarily for embossed projection welding (adaptable to solid projections such as nut, stud and cross‑wire welding).

Keywords: EN ISO 15614-12:2021, welding procedure qualification, spot welding, seam welding, projection welding, resistance welding, WPS, WPQR.

Key topics and technical requirements

  • Scope of processes covered - Resistance welding types as per ISO 4063, including:
    • 21 resistance spot welding (211 indirect, 212 direct)
    • 22 resistance seam welding (221–226 variants)
    • 23 projection welding (231 indirect, 232 direct)
  • Test programme elements - Requirements for preliminary WPS (pWPS), welding procedure test pieces, specimen shapes/dimensions, macrosections and destructive testing.
  • Examination and testing - Visual inspection, destructive tests (e.g., torsion tests referenced in ISO 17653), cutting locations for specimens, and re‑testing rules.
  • Range of qualification - Defines what aspects a single qualification may cover, including:
    • manufacturer and equipment limits
    • material families and thickness ranges
    • welding process, type of current, welding cycle
    • pre/post‑weld heat treatment and electrode specifications
  • Documentation - Preparation of a Welding Procedure Qualification Record (WPQR) capturing tested parameters and limits of validity.

Practical applications and users

  • Intended users:
    • Welding engineers, QA/QC managers, and procedure writers
    • Fabricators and manufacturers in automotive, electronics, appliance and general sheet‑metal industries
    • Inspection bodies and testing laboratories that perform WPS/WPQR qualification
  • Typical applications:
    • Qualifying spot welds for car body assemblies and battery pack joints
    • Validating seam welds for fuel tanks, containers and HVAC ducts
    • Establishing projection weld procedures for nut/stud attachment on assemblies
  • Benefits:
    • Ensures consistent, reproducible resistance welding quality
    • Provides documented limits for production transfer and auditability

Related standards

  • ISO 15607:2019 (general rules for welding procedure qualification)
  • ISO 15609-5:2011 (WPS - resistance welding)
  • ISO 669:2016 (resistance welding equipment requirements)
  • ISO 17677-1:2019 (resistance welding vocabulary)
  • ISO 17653 (destructive tests on resistance spot welds)
  • ISO 4063 (welding process classification)

EN ISO 15614-12:2021 is the current edition (superseding the 2014 version) and should be used for new qualifications in the covered resistance welding processes.

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SIST EN ISO 15614-12:2022
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Frequently Asked Questions

SIST EN ISO 15614-12:2022 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 12: Spot, seam and projection welding (ISO 15614-12:2021)". This standard covers: This document specifies the tests which can be used for qualification of welding procedure specifications for spot, seam, and projection welding processes. NOTE       The procedures are written for embossed projection welding. They can be adapted for solid projections as well, e.g. nut welding, stud welding. cross wire welding. This document defines the conditions for carrying out tests and the limits of validity of a qualified welding procedure for all practical welding operations covered by this document. It covers the following resistance welding processes, as defined in ISO 4063: —    21 – resistance spot welding; —    211 – indirect spot welding; —    212 – direct spot welding; —    22 – resistance seam welding; —    221 – lap seam welding; —    222 – mash seam welding; —    223 – Prep-lap seam welding; —    224 – Wire seam welding; —    225 – foil butt-seam welding; —    226 – seam welding with strip; —    23 – projection welding; —    231 – indirect projection welding; —    232 – direct projection welding.

This document specifies the tests which can be used for qualification of welding procedure specifications for spot, seam, and projection welding processes. NOTE       The procedures are written for embossed projection welding. They can be adapted for solid projections as well, e.g. nut welding, stud welding. cross wire welding. This document defines the conditions for carrying out tests and the limits of validity of a qualified welding procedure for all practical welding operations covered by this document. It covers the following resistance welding processes, as defined in ISO 4063: —    21 – resistance spot welding; —    211 – indirect spot welding; —    212 – direct spot welding; —    22 – resistance seam welding; —    221 – lap seam welding; —    222 – mash seam welding; —    223 – Prep-lap seam welding; —    224 – Wire seam welding; —    225 – foil butt-seam welding; —    226 – seam welding with strip; —    23 – projection welding; —    231 – indirect projection welding; —    232 – direct projection welding.

SIST EN ISO 15614-12:2022 is classified under the following ICS (International Classification for Standards) categories: 25.160.10 - Welding processes. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN ISO 15614-12:2022 has the following relationships with other standards: It is inter standard links to SIST EN ISO 15614-12:2014. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase SIST EN ISO 15614-12:2022 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of SIST standards.

Standards Content (Sample)


SLOVENSKI STANDARD
01-marec-2022
Nadomešča:
SIST EN ISO 15614-12:2014
Popis in kvalifikacija varilnih postopkov za kovinske materiale - Preskus varilnega
postopka - 12. del: Točkovno, kolutno in bradavično uporovno varjenje (ISO 15614
-12:2021)
Specification and qualification of welding procedures for metallic materials - Welding
procedure test - Part 12: Spot, seam and projection welding (ISO 15614-12:2021)
Anforderung und Qualifizierung von Schweißverfahren für metallische Werkstoffe -
Schweißverfahrensprüfung - Teil 12: Widerstandspunkt-, Rollennaht- und
Buckelschweißen (ISO 15614-12:2021)
Descriptif et qualification d'un mode opératoire de soudage pour les matériaux
métalliques - Épreuve de qualification d'un mode opératoire de soudage - Partie 12:
Soudage par points, à la molette et par bossages (ISO 15614-12:2021)
Ta slovenski standard je istoveten z: EN ISO 15614-12:2021
ICS:
25.160.10 Varilni postopki in varjenje Welding processes
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN ISO 15614-12
EUROPEAN STANDARD
NORME EUROPÉENNE
October 2021
EUROPÄISCHE NORM
ICS 25.160.10 Supersedes EN ISO 15614-12:2014
English Version
Specification and qualification of welding procedures for
metallic materials - Welding procedure test - Part 12: Spot,
seam and projection welding (ISO 15614-12:2021)
Descriptif et qualification d'un mode opératoire de Anforderung und Qualifizierung von Schweißverfahren
soudage pour les matériaux métalliques - Épreuve de für metallische Werkstoffe -
qualification d'un mode opératoire de soudage - Partie Schweißverfahrensprüfung - Teil 12:
12: Soudage par points, à la molette et par bossages Widerstandspunkt-, Rollennaht- und Buckelschweißen
(ISO 15614-12:2021) (ISO 15614-12:2021)
This European Standard was approved by CEN on 25 March 2021.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 15614-12:2021 E
worldwide for CEN national Members.

Contents Page
European foreword . 3

European foreword
This document (EN ISO 15614-12:2021) has been prepared by Technical Committee ISO/TC 44
"Welding and allied processes" in collaboration with Technical Committee CEN/TC 121 “Welding and
allied processes” the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by April 2022, and conflicting national standards shall be
withdrawn at the latest by April 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 15614-12:2014.
Any feedback and questions on this document should be directed to the users’ national standards
body/national committee. A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Endorsement notice
The text of ISO 15614-12:2021 has been approved by CEN as EN ISO 15614-12:2021 without any
modification.
INTERNATIONAL ISO
STANDARD 15614-12
Third edition
2021-10
Specification and qualification of
welding procedures for metallic
materials — Welding procedure test —
Part 12:
Spot, seam and projection welding
Descriptif et qualification d'un mode opératoire de soudage pour
les matériaux métalliques — Épreuve de qualification d'un mode
opératoire de soudage —
Partie 12: Soudage par points, à la molette et par bossages
Reference number
ISO 15614-12:2021(E)
ISO 15614-12:2021(E)
© ISO 2021
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
ISO 15614-12:2021(E)
Contents Page
Foreword .iv
Introduction .v
1 Scope .1
2 Normative references .1
3 Terms and definitions .2
4 Preliminary welding procedure specification (pWPS) .2
5 Welding procedure test .2
6 Test piece .2
6.1 General . 2
6.2 Shape and dimensions of test pieces and test specimens for destructive testing . 2
6.2.1 General . 2
6.2.2 Macrosection . 2
6.3 Welding of components, test pieces or test specimens. 3
7 Examination and testing .3
7.1 Extent of testing . 3
7.2 Location and cutting of test specimens . 4
7.3 Visual testing . 5
7.4 Re-testing . 5
8 Range of qualification .5
8.1 General . 5
8.2 Related to the manufacturer . 5
8.3 Related to the material . 5
8.4 Common to all welding procedures . 6
8.4.1 Welding process . 6
8.4.2 Type of current . 6
8.4.3 Welding cycle . 6
8.4.4 Pre-/Postweld heat treatment . 6
8.4.5 Type of weld equipment . 6
8.4.6 Welding electrodes . 6
9 Welding procedure qualification record form (WPQR) .6
Bibliography .7
iii
ISO 15614-12:2021(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes,
Subcommittee SC 6, Resistance welding and allied mechanical joining, in collaboration with the European
Committee for Standardization (CEN) Technical Committee CEN/TC 121, Welding and allied processes,
in accordance with the Agreement on technical cooperation between ISO and CEN (Vienna Agreement).
This third edition cancels and replaces the second edition (ISO 15614-12:2014), which has been
technically revised.
The main changes compared to the previous edition are as follows:
— Clause 2 and the Bibliography have been updated;
— Clauses 7 and 8 have been updated;
— Table 1 has been modified;
— ISO 14732 has been added to the Bibliography and has replaced EN 1418.
A list of all parts in the ISO 15614 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
Official interpretations of ISO/TC 44 documents, where they exist, are available from this page:
https://committee.iso.org/sites/tc44/home/interpretation.html.
iv
ISO 15614-12:2021(E)
Introduction
It is intended that all new welding procedure qualifications be carried out in accordance with this
document from the date of its issue.
However, this document does not invalidate previous welding procedure qualifications made to other
standards or specifications, provided the intent of its technical requirements is satisfied and
...

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記事のタイトル:SIST EN ISO 15614-12:2022 - 金属材料の溶接手順の仕様と認証 - 溶接手順試験 - 第12部:スポット、シームおよび突出溶接(ISO 15614-12:2021) 記事の内容:この文書は、スポット、シーム、および突出溶接プロセスの溶接手順仕様の認証に使用できる試験を規定しています。 注釈:この手順はエンボス突出溶接用に記述されていますが、ナット溶接、スタッド溶接、クロスワイヤー溶接などの実体突出にも適応できます。 この文書では、ISO 4063で定義されている以下の抵抗溶接プロセスをカバーしています: - 21- 抵抗スポット溶接; - 211- 間接スポット溶接; - 212- 直接スポット溶接; - 22- 抵抗シーム溶接; - 221- ラップシーム溶接; - 222- 間隙シーム溶接; - 223- プレップラップシーム溶接; - 224- ワイヤーシーム溶接; - 225- ホイルバットシーム溶接; - 226- ストリップを使用したシーム溶接; - 23- 突出溶接; - 231- 間接突出溶接; - 232- 直接突出溶接

기사 제목: SIST EN ISO 15614-12:2022 - 금속 재료용 용접 공정의 명세서와 자격 증명 - 용접 공정 시험 - 부분 12: 스팟, 심 및 돌출 용접 (ISO 15614-12:2021) 기사 내용: 이 문서는 스팟, 심 및 돌출 용접 공정의 용접 절차 명세서 자격 증명에 사용할 수 있는 시험을 명시합니다. 참고: 이 절차는 돌출 용접에 대해 작성되었습니다. 볼트 용접, 스터드 용접, 크로스 와이어 용접 등과 같은 고체 돌출에도 적용할 수 있습니다. 이 문서는 이 문서로 커버되는 모든 실용적인 용접 작업에 대한 자격 증명 용접 절차의 시험 조건과 유효한 한계를 정의합니다. ISO 4063에서 정의한 다음 저항 용접 공정을 다룹니다: - 21- 저항 스팟 용접; - 211- 간접 스팟 용접; - 212- 직접 스팟 용접; - 22- 저항 심 용접; - 221- 오버랩 심 용접; - 222- 매쉬 심 용접; - 223- 프렙랩 심 용접; - 224- 와이어 심 용접; - 225- 박다른 포일 심 용접; - 226- 스트립을 사용한 심 용접; - 23- 돌출 용접; - 231- 간접 돌출 용접; - 232- 직접 돌출 용접

The article discusses the SIST EN ISO 15614-12:2022 standard, which specifies the tests for qualifying welding procedure specifications for spot, seam, and projection welding processes. The document covers various resistance welding processes, including spot welding, seam welding, and projection welding. It defines the conditions for carrying out the tests and the validity limits for qualified welding procedures. Additionally, the standard can be adapted for different types of projection welding, such as nut welding, stud welding, and cross wire welding.