EN 1010-2:2006+A1:2010

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 2: Druck- und Lackiermaschinen einschließlich Maschinen der DruckvorstufeSécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 2: Machines d'impression et de vernissage ycompris les équipementsde pré-pressSafety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinery85.100Oprema za papirno industrijoEquipment for the paper industry37.100.10Reprodukcijska opremaReproduction equipmentICS:Ta slovenski standard je istoveten z:EN 1010-2:2006+A1:2010SIST EN 1010-2:2006+A1:2010en,fr01-oktober-2010SIST EN 1010-2:2006+A1:2010SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1010-2:2006+A1
August 2010 ICS 37.100.10; 85.100 Supersedes EN 1010-2:2006English Version
Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinery Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 2: Machines d'impression et de vernissage y compris les équipements de pré-press
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 2: Druck- und Lackiermaschinen einschließlich Maschinen der Druckvorstufe This European Standard was approved by CEN on 17 January 2005 and includes Amendment 1 approved by CEN on 18 June 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-2:2006+A1:2010: ESIST EN 1010-2:2006+A1:2010

!!!!Emission levels of sheet-fed presses resulting from tests . 53A.1General considerations . 53A.1.1Introduction . 53A.1.2Ozone . 53A.1.3Results . 54A.2Powder . 54A.2.1Situation . 54A.2.2Measurement . 54A.2.3Results . 54A.3Ink mist and varnish mist . 54A.3.1Situation . 54A.3.2Measurement . 55SIST EN 1010-2:2006+A1:2010

!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC"""" . 58Annex ZB (informative)
!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC"""" . 59Bibliography . 62 SIST EN 1010-2:2006+A1:2010

!". This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directives. For relationship with EU Directives, see informative Annexes ZA and ZB, which are integral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 1010-2:2006+A1:2010

Information may be obtained from:
Heidelberger Druckmaschinen AG Intellectual Property R3 Kurfürstenanlage 52-60, 69115 Heidelberg Germany Tel: +49-6221/92-3027 Fax: +49-6221/92-3099 !Koenig & Bauer AG" Friedrich-König-Straße 4, 97080 Würzburg, Germany
!Manroland AG" Mühlheimer Straße 341, 63075 Offenbach Germany SIST EN 1010-2:2006+A1:2010

 measuring and control devices. This document shall be used together with !EN 1010-1:2004+A1". Both parts together identify all significant hazards relevant to printing and varnishing machines including pre-press machinery and auxiliary SIST EN 1010-2:2006+A1:2010

!EN 1010-1:2004+A1" and the following apply. 3.1 alcohol dosing equipment equipment for dosing the amount of alcohol in the damping water of offset printing presses 3.2 proofing presses machines for printing a small number of copies, mostly used for assessing print quality before the printing form is mounted in the machine. Feeding and delivery is done manually 3.3 automatic plate clamping devices devices for automatic or semi-automatic changing of printing plates 3.4 exposing equipment machinery used for taking images by exposing photo-sensitive material, for example, as master copy or printing forms 3.5 sheet-fed printing presses and varnishing machines machines for printing, numbering and/or varnishing of sheet-size substrates (paper sheets, board, film, sheet metal or similar material) including proofing presses. Numbering and varnishing machines may be integrated into printing presses or they may be used as stand-alone machines. The sheets may be fed by feeders or from sheeters attached to unwinding units 3.6 powder spraying devices devices for spraying powder onto the printed material on the delivery side of sheet-fed printing presses SIST EN 1010-2:2006+A1:2010

printing basis of screen printing presses counterpressure element taking up the substrate for printing. It can be a flat plate (printing table) or a rotating cylinder 3.22 doctor blade unit unit for pressing the screen printing form against the substrate with the blade forcing the printing ink through the open areas of the screen printing form onto the substrate and scraping excessive ink off the screen. It consists of the blade holder and the blade 3.23 printing unit of screen printing presses designation for the screen printing form and the doctor blade unit 3.24 pile turners devices for turning piles of substrate. They are associated with sheet-fed printing presses in order to turn piles of printed paper for further processing, for example, for back printing in a second run
3.25 engraving machines for gravure cylinders machines for cutting images on printing forms used for gravure printing where the engraved parts hold the ink for the printing process SIST EN 1010-2:2006+A1:2010

fundamentally dealt with in
!EN 1010-1:2004+A1"), as far as they are dealt with in this standard, identified by the risk assessment significant for this type of machinery and which require action to eliminate or reduce the risk. When carrying out the risk assessment, the machine designer shall check whether the list of hazards in Table 1 is complete and applicable with respect to the particular machine. 4.2 !It is of great importance that the manufacturer, takes into account the following principal aspects in accordance with EN ISO 14121-1:2007:"  the intended use of the machine including setting-up (make-ready), cleaning and maintenance, including foreseeable misuse;  identification of the significant hazards. SIST EN 1010-2:2006+A1:2010

Significant hazards
Danger zone Safety measures: reference to clauses inthis standard EN ISO 12100-1:2003 !!!!EN ISO 14121-1:2007, Table A.1"""" Mechanical hazards crushing shearing cutting or severing entanglement drawing-in impacts Pre-press machinery
4.2 1 — inrunning nips on rollers and
cylinders 5.2.8
— inrunning nips between engraving tools and form cylinder
5.2.9
— trapping hazards on chuck jaws of engraving machines
5.2.9
— printing forms bending devices
5.2.10, 5.2.11, 7.1.1.2
— printing forms punching devices
5.2.12
Sheet-fed printing presses and varnishing machines
— sheet gripping devices, rollers, cylinders, perforating tools, feed openings
5.3.1
— inrunning nips behind interlocking guards during cleaning and make-ready
5.3.2
— damping unit, varnishing unit, inking unit 5.3.4, 5.3.5
— sheet delivery
5.3.8 to 5.3.10, 7.1.2.2
— sheet delivery
5.3.11
— material feeding for board and plate
printing
5.3.12, 7.1.2.4
— sheet stops, suction head on automatic format setting
5.3.13
— pile changing device 5.3.14
— powered movable guards
5.3.16
— upper and lower tool on offset proofing presses 5.3.17
Web-fed rotary printing presses and varnishing machines
— inrunning nips on rollers and cylinders, feed openings
5.4.2, 5.4.3
— inrunning nips behind interlocking guards during cleaning and make-ready
5.4.4
— powered movable guards
5.4.5
— damping unit, varnishing unit, inking unit
5.4.8, 5.4.9
— automatic format setting, area of turner bars 5.4.10, 7.1.3.1
— transport carriages for cylinders
5.4.12, 5.4.13
— folding unit 5.4.14
— material feeding
5.4.15
— material webs 5.4.16
— reel unwinding unit 5.4.17
— forms printing with guards open
5.4.18, 7.1.3.3
— rollers, guide rollers 5.4.19
— digital printing presses 5.4.21
Screen printing presses
— printing unit, printing basis
5.5.2, 7.1.4.5
— feeding table, gripper systems
5.5.3
— doctor blade/screen frame
5.5.4, 5.5.5
— doctor blade/screen frame
5.5.6
—
feeding unit, delivery 5.5.7
— screen frames on cylinder screen
printing presses
5.5.8
— pressure cylinder 5.5.9
Auxiliary devices for printing and varnishing machines 5.6
Powder spraying devices Auxiliary devices on inking and damping units 5.6.4
— refrigerating devices 5.6.5.3
Plate clamping devicesPile turners
5.6.6
— load lifting device
5.6.8.1
— hydraulic, pneumatic lifting device 5.6.8.2
Measuring and control devices
5.6.8
Slipping, tripping, falling
Sheet-fed printing presses and varnishing machines
4.10 !1" — accessible floor plates with low slip resistance
5.3.21
Ejection of parts
Pre-press machinery
!1" — safety screen on exposing equipment
5.2.3
Thermal hazards Burns due to possible contact
Continuous flow drying devices
—
surface temperature
5.6.3.6 4.4 3 SIST EN 1010-2:2006+A1:2010

4.3 2 — electrical equipment 5.2.1
Hazards generated by radiation UV radiation, laser
Pre-press machinery
4.7 6
— UV exposing equipment 5.2.4
— laser exposing equipment 5.2.5
Sheet-fed printing presses and varnishing machines
— laser exposing equipment
5.3.18
Web-fed rotary printing presses and varnishing machines
— laser exposing equipment 5.3.15, 5.4.22
Continuous flow drying devices
— UV radiation 5.6.3.7
Hazards from substances and material used for processing, machine operation or which are emitted during the process Hazards resulting from contact with or inhalation of harmful fluids, gases, fumes, dusts Pre-press machinery
4.8 !7" — charging and discharging of liquid substances 5.2.6
— areas with solvents, solvent vapours, dust 5.2.7, 7.1.1.1
Sheet-fed printing presses and varnishing machines
— powdered inks 5.3.19
— ink flyl 5.6.3.9, 7.1.6.3
Web-fed rotary printing presses and varnishing machines
— paper dust 5.4.20
Cylinder and roller washing devices
— washing device 5.6.2.2, 7.1.5.1
— replenishment openings on containers of washing agents 5.6.2.3
— washing devices 5.6.2.4
Continuous flow drying devices
— UV dryers 5.6.3.8
Auxiliary devices on inking and damping units
— alcohol dosing equipment 5.6.5.1, 5.6.5.2, 7.1.7.2
Washing equipment for printing forms, rollers and doctor blades
5.67.1
Hazards from ignition and explosion
Web-fed rotary printing presses and varnishing machines
4.8 !7.3"
— exhaust fans for paper dust removal 5.4.20
Screen printing processes 5.5.1, 7.1.4.1
Cylinder and roller washing devices
— washing device 5.6.2.1, 7.1.5.1
Continuous flow drying devices
— continuous flow drying devices in connection with washing devices
5.6.3.1, 5.6.3.2, 5.6.3.4, 7.1.6.1
— integrated continuous flow drying devices 5.6.3.3
— substrates 5.6.3.5
Auxiliary devices on inking and damping units
— alcohol dosing devices 5.6.5.2, 7.1.7.1
Washing equipment for printing forms, rollers and doctor blades
5.6.7.2, 5.6.7.3
Hazards generated by neglect of ergonomic principles in machine design unhealthy body postures Sheet-fed printing presses and varnishing machines
4.9 8 — hold-to-run control 5.3.6
— stairs between units 5.3.7
— installation and removal of heavy machine parts 5.3.15, 7.1.2.1
— catwalks, passageways, stairs, working platforms 5.3.20, 5.3.22
— accessible floor plates 5.3.21
Web-fed rotary printing presses and varnishing machines
— hold-to-run control
5.4.6
— installation and removal of heavy machine parts 5.4.11
— working platforms, catwalks,
passageways, stairs
5.4.22 to 5.4.26
— movable platforms
5.4.27
Faults or failures in safety circuits
Pre-press machinery Sheet-fed printing presses and varnishing machines 5.2.2, 5.3.3, 5.3.9.1.2, 5.3.9.1.3, 5.4.7
Web-fed rotary printing presses and varnishing machines
5.5.10
Screen oprinting presses Auxiliary devices on inking and damping units
— alcohol dosing equipment 5.6.5.1
5 Safety requirements and/or measures 5.1 General Machinery shall comply with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN ISO 12100:2003 for hazards relevant but not significant, which are not dealt with by this document (e.g. sharp edges of machine frame). The common requirements of Part 1 shall also be satisfied. 5.2 Pre-press machinery 5.2.1 The electrical equipment of pre-press machinery shall satisfy the requirements of 5.2.5 of
!EN 1010-1:2004+A1". As a deviation from this requirement, for machinery which
 is used exclusively for the production of master copies, film and printing form exposure  may fall within the scope of !EN 60950-1:2006" and  it is ensured that they are not
used in areas where printing on paper or paper converting takes place, it is permitted to design the electrical equipment so that electrical hazards (such as burns or shocks) are prevented in accordance with !EN 60950-1:2006" and electrical equipment has degree of protection IP 23 according to EN 60529:1991. As a deviation from 5.2.5.2 of !EN 1010-1:2004+A1", it is permitted to equip pre-press machinery with supply disconnecting devices according to 5.3.2 d) or e) of !EN 60204-1:2006". 5.2.2 !Parts of the electric/electronic control system of pre-press machinery shall comply with 5.2.6.3 of EN 1010-1:2004+A1. Parts of the electric/electronic control system of machines and equipment for the preparation of printing forms may be designed in accordance with PLr c of EN ISO 13849-1:2008 or SIL 1 of EN 62061:2005 as a deviation SIST EN 1010-2:2006+A1:2010

!EN 1010-1:2004+A1" shall be complied with. 5.2.5 On laser equipment, the limit values for laser radiation according to 5.2.16.1 of
!EN 1010-1:2004+A1" shall be complied with. 5.2.6 Appropriate facilities shall be provided to ensure safe charging and discharging of developing and fixing liquid and arabic gum liquids. Appropriate facilities are, for example, suction pumps, filler sockets or funnels, valves for draining liquids, removable tanks with lips. 5.2.7 Pre-press machinery where hazards are to be expected shall be provided with appropriate facilities (for example, extraction devices) preventing hazards from contact with or inhaling hazardous substances such as solvents, solvent mist and dust. Any personal protection measures required shall be described in the instruction handbook. For reference in the instruction handbook, see 7.1.1.1. 5.2.8 On pre-press machinery, inrunning nips on rollers and cylinders shall be safeguarded in accordance with 5.2.1.1 of !EN 1010-1:2004+A1". However, safeguarding is also considered adequate if the rollers are held in position only by their own force of 50 N maximum. 5.2.9 On engraving machines for gravure cylinders, the inrunning nip between gravure cylinder and engraving tool may be safeguarded by:  enclosing the gravure cylinder by an interlocking guard;  providing a fixed guard with a distance of 6 mm maximum between gravure cylinder and guard. The trapping hazard caused by the rotation of the gravure cylinder shall be safeguarded. This may be done, for example, by:  enclosing the gravure cylinder by an interlocking guard;  using a cylinder with a smooth surface including cylinder fixtures and drive elements;  enclosing individual trapping points by fixed or interlocking guards. NOTE Trapping hazards can be caused by the chuck jaws, for example. 5.2.10 Risk of skin and eye injuries are created by copper swarf adhering to the hands. This residual risk shall be described in the instruction handbook. For reference in the instruction handbook, see 7.1.1.2. 5.2.11 On printing form bending machines, the movement of the bending unit shall be safeguarded. This may be done by providing: SIST EN 1010-2:2006+A1:2010

 guards in accordance with 5.2.1.1a) of !EN 1010-1:2004+A1" or  two-hand control in accordance with 5.2.8.1, 5.2.8.2 and !5.2.8.4" of !EN 1010-1:2004+A1". !The control system of the machine shall comply with 5.2.6.3 of EN 1010-1:2004+A1." On printing form bending machines, safety check valves shall be provided directly on the lifting cylinders of the bending device if breakage of hoses or loss of pressure of the respective source of energy can create crushing hazards with a crushing force of at least 500 N.
5.2.12 On printing form punching devices, the movement of the punching tool shall be safeguarded. This may be done by:  designing the opening width of fixed punching tools in accordance with !EN ISO 13857:2008" ("Safe tools") and  protecting the drive elements of the punching tools by guards in accordance with 5.2.1.1.a) of
!EN 1010-1:2004+A1". 5.3 Sheet-fed printing presses and varnishing machines (except screen printing presses) 5.3.1 This clause applies to sheet-fed printing presses following the principle of offset, digital, gravure, flexo or letter press printing. The basic layout is illustrated in Figure 1. For screen printing presses, see 5.5.
Key 1 Feeder 2 Printing units 3 Varnishing unit (optional) 4 Delivery Figure 1 — Basic layout of a sheet-fed printing press following the principle of offset,
gravure, flexo or letter press printing Inrunning nips on rollers, cylinders, numbering and perforating tools as well as drawing-in, crushing and shearing points on sheet gripping devices, sheet transport systems, exposing devices, measurement and control devices shall be safeguarded in accordance with 5.2.1.1 a) of !EN 1010-1:2004+A1". As a deviation, inrunning nips on smooth cylinders and rollers may be guarded in accordance with 5.2.1.1 b) of !EN 1010-1:2004+A1". NOTE For the definition of "smooth" cylinders/rollers, see 3.13 of !EN 1010-1:2004+A1". Interlocking with guard locking is required where the action of opening the guard when moving from its safeguarding position up to the position reached when the position detector is actuated (stopping the machine) is not in compliance with Table 2. SIST EN 1010-2:2006+A1:2010

sr < 80 mm
e < 30 mm
80 mm ≤ sr < 500 mm
e < 40 mm 500 mm ≤ sr < 850 mm
e < 80 mm
sr > 850 mm
e < 160 mm
Interlocking with guard locking is also required where the hazardous movement cannot be stopped within at least 10 s after actuation of the position detector. 5.3.2 !Where inrunning nips on cylinders in the vicinity of points on the machine that are directly accessible after the interlocking guards have been opened and where frequent interventions need to be carried out which cannot be done with the machine at standstill (such as cleaning and setting-up or changing of printing plates), trip devices in accordance with 5.2.10.1 of EN 1010-1:2004+A1 shall be used. For such trip devices, the requirements of PLr d of EN ISO 13849-1:2008 or SIL 2 of EN 62061:2005 shall be satisfied and the interlocking system shall be designed such that the requirements for stopping paths specified in 5.2.10.2 of EN 1010-1:2004+A1 are satisfied. Trip devices shall be designed such that cylinder gaps cannot be accessed without operating the trip device to stop cylinder movement before the inrunning nip is reached, if necessary using cylinder covers to control access around the trip device." Use of trip devices is, for example, not possible on small-size offset presses where trip devices would impede access to the cylinder for plate changing, for example. As a deviation, inrunning nips may be guarded according to 5.2.1.1.b) of !EN 1010-1:2004+A1" on smooth cylin
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