EN ISO 18243:2025
(Main)Electrically propelled mopeds and motorcycles - Test specifications and safety requirements for lithium-ion battery systems (ISO 18243:2025)
Electrically propelled mopeds and motorcycles - Test specifications and safety requirements for lithium-ion battery systems (ISO 18243:2025)
This document specifies the test procedures for lithium-ion battery packs and systems used in electrically propelled mopeds and motorcycles.
The specified test procedures enable the user of this document to determine the essential characteristics on performance and safety of lithium-ion battery packs and systems. It is also possible to compare the test results achieved for different battery packs or systems.
This document enables setting up a dedicated test plan for an individual battery pack or system subject to an agreement between customer and supplier. If required, the relevant test procedures and/or test conditions of lithium-ion battery packs and systems are selected from the standard tests provided in this document to configure a dedicated test plan.
NOTE 1 Electrically power-assisted cycles (EPAC) cannot be considered as mopeds. The definition of electrically power-assisted cycles can differ from country to country. An example of definition can be found in Reference [7].
NOTE 2 Testing on cell level is specified in the IEC 62660 series.
Elektrisch angetriebene Mopeds und Motorräder - Prüfspezifikation und Sicherheitsanforderungen für Lithium-Ionen basierte Batteriesysteme (ISO 18243:2025)
Dieses Dokument spezifiziert Prüfverfahren für Lithium-Ionen-Batteriepakete und systeme, die in elektrisch angetriebenen Kleinkrafträdern und Motorrädern verwendet werden.
Die spezifizierten Prüfverfahren ermöglichen dem Anwender dieses Dokuments die Bestimmung der wesentlichen Merkmale der Leistungsfähigkeit und Sicherheit von Lithium-Ionen-Batteriepaketen und -systemen. Zudem ist es möglich, die von verschiedenen Batteriepaketen oder -systemen erreichten Prüfergebnisse zu vergleichen.
Dieses Dokument ermöglicht die Erstellung eines speziellen Prüfplans für ein einzelnes Batteriepaket oder system, der einer Vereinbarung zwischen Kunde und Lieferant unterliegt. Bei Bedarf werden die relevanten Prüfverfahren und/oder Prüfbedingungen von Lithium-Ionen-Batteriepaketen und -systemen aus den in diesem Dokument enthaltenen Standardprüfungen ausgewählt, um einen eigenen Prüfplan zu erstellen.
ANMERKUNG 1 Fahrräder mit elektrischem Hilfsmotor (EPAC, Electrically Power-Assisted Cycles) können nicht als Kleinkrafträder angesehen werden. Die Definition von Fahrrädern mit elektrischem Hilfsmotor kann von Land zu Land unterschiedlich sein. Ein Beispiel einer Definition kann Literaturhinweis [7] entnommen werden.
ANMERKUNG 2 Prüfungen auf Zellenebene sind in der Normenreihe IEC 62660. spezifiziert.
Cyclomoteurs et motocycles à propulsion électrique - Spécifications d'essai et exigences de sécurité pour les systèmes de batterie au lithium-ion (ISO 18243:2025)
ISO 18243:2017 spécifie des modes opératoires d'essai spécifiques pour les blocs et systèmes de batterie au lithium-ion utilisables dans les motocycles et cyclomoteurs à propulsion électrique.
Les modes opératoires d'essai spécifiés permettent à l'utilisateur du présent document de déterminer les caractéristiques essentielles de performance, de sécurité et de fiabilité des blocs et systèmes de batterie au lithium-ion. L'utilisateur peut également comparer les résultats d'essai obtenus pour différents blocs ou systèmes de batterie.
ISO 18243:2017 permet d'établir un plan d'essai dédié pour un bloc ou système de batterie individuel sous réserve d'un accord entre le client et le fournisseur. Si nécessaire, les modes opératoires et/ou conditions d'essai approprié(e)s des blocs et systèmes de batterie au lithium-ion sont choisis parmi les essais normalisés fournis dans le présent document pour configurer un plan d'essai dédié.
NOTE 1 Le vélo à assistance électrique (VAE) ne peut pas être considéré comme un cyclomoteur. La définition du vélo à assistance électrique peut différer selon les pays. Un exemple de définition est indiqué dans la Directive 2002/24/CE de l'UE.
NOTE 2 Des essais de performance des accumulateurs sont spécifiés dans l'IEC 62660 (toutes les parties).
Mopedi in motorna kolesa na električni pogon - Metode preskušanja in varnostne zahteve za sisteme z litij-ionskimi baterijami (ISO 18243:2025)
General Information
- Status
- Published
- Publication Date
- 16-Dec-2025
- Technical Committee
- CEN/TC 301 - Electrically propelled road vehicles
- Current Stage
- 6060 - Definitive text made available (DAV) - Publishing
- Start Date
- 17-Dec-2025
- Completion Date
- 17-Dec-2025
Relations
- Effective Date
- 08-Nov-2023
- Effective Date
- 08-Nov-2023
Overview
EN ISO 18243:2025 - Electrically propelled mopeds and motorcycles: Test specifications and safety requirements for lithium‑ion battery systems (ISO 18243:2025) is a CEN-adopted standard that specifies test procedures for lithium‑ion battery packs and systems used in electrically propelled mopeds and motorcycles. The standard defines how to determine essential performance and safety characteristics, and to compare test results across different battery packs or systems. It also supports creation of a dedicated test plan agreed between customer and supplier.
Key topics and requirements
The standard covers a comprehensive set of test categories and requirements for lithium‑ion battery systems, including:
- General safety requirements
- Evidence of leakage, rupture, fire, explosion and isolation resistance
- Mechanical tests
- Vibration, mechanical shock, drop and related procedures
- Climatic requirements
- Thermal shock, dewing (condensation), salt spray exposure
- Simulated accident tests
- Immersion in water and exposure to fire scenarios to assess pack integrity and safety
- Electrical tests
- Isolation resistance and short‑circuit protection verification
- Functional safety protections
- Overcharge, overdischarge, overcurrent, internal overheating and low temperature protections
- Performance tests
- Energy and capacity measurements at room temperature and across different temperatures and discharge rates
- Test methods and procedures
- General test sequencing, device-under-test (DUT) preparation, preconditioning cycles and a standard cycle (SC)
Notes in the standard clarify scope boundaries: electrically power‑assisted cycles (EPAC) are typically not treated as mopeds, and cell‑level testing is addressed in the IEC 62660 series.
Applications
This standard is intended for:
- Manufacturers of electric mopeds and motorcycles and their battery suppliers for validating pack/system safety and performance
- Test laboratories performing regulatory or commercial compliance testing of vehicle battery systems
- OEMs and component purchasers configuring contract test plans to compare supplier offerings
- Regulatory bodies and certification organizations assessing safety and homologation evidence
Use cases include type‑approval testing, supplier acceptance testing, certification support, and comparative performance evaluation.
Related standards
- IEC 62660 series (cell‑level testing for lithium‑ion batteries)
- Other ISO/CEN vehicle and battery safety standards as applicable for electric vehicles and components
Keywords: EN ISO 18243:2025, lithium‑ion battery systems, electrically propelled mopeds and motorcycles, test specifications, safety requirements, battery pack testing, performance testing, climatic tests, simulated accident tests.
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Frequently Asked Questions
EN ISO 18243:2025 is a standard published by the European Committee for Standardization (CEN). Its full title is "Electrically propelled mopeds and motorcycles - Test specifications and safety requirements for lithium-ion battery systems (ISO 18243:2025)". This standard covers: This document specifies the test procedures for lithium-ion battery packs and systems used in electrically propelled mopeds and motorcycles. The specified test procedures enable the user of this document to determine the essential characteristics on performance and safety of lithium-ion battery packs and systems. It is also possible to compare the test results achieved for different battery packs or systems. This document enables setting up a dedicated test plan for an individual battery pack or system subject to an agreement between customer and supplier. If required, the relevant test procedures and/or test conditions of lithium-ion battery packs and systems are selected from the standard tests provided in this document to configure a dedicated test plan. NOTE 1 Electrically power-assisted cycles (EPAC) cannot be considered as mopeds. The definition of electrically power-assisted cycles can differ from country to country. An example of definition can be found in Reference [7]. NOTE 2 Testing on cell level is specified in the IEC 62660 series.
This document specifies the test procedures for lithium-ion battery packs and systems used in electrically propelled mopeds and motorcycles. The specified test procedures enable the user of this document to determine the essential characteristics on performance and safety of lithium-ion battery packs and systems. It is also possible to compare the test results achieved for different battery packs or systems. This document enables setting up a dedicated test plan for an individual battery pack or system subject to an agreement between customer and supplier. If required, the relevant test procedures and/or test conditions of lithium-ion battery packs and systems are selected from the standard tests provided in this document to configure a dedicated test plan. NOTE 1 Electrically power-assisted cycles (EPAC) cannot be considered as mopeds. The definition of electrically power-assisted cycles can differ from country to country. An example of definition can be found in Reference [7]. NOTE 2 Testing on cell level is specified in the IEC 62660 series.
EN ISO 18243:2025 is classified under the following ICS (International Classification for Standards) categories: 43.140 - Motorcycles and mopeds. The ICS classification helps identify the subject area and facilitates finding related standards.
EN ISO 18243:2025 has the following relationships with other standards: It is inter standard links to EN ISO 18243:2019, EN ISO 18243:2019/A1:2020. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN ISO 18243:2025 is associated with the following European legislation: EU Directives/Regulations: 2014/94/EU. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
EN ISO 18243:2025 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-februar-2026
Nadomešča:
SIST EN ISO 18243:2019
SIST EN ISO 18243:2019/A1:2020
Mopedi in motorna kolesa na električni pogon - Metode preskušanja in varnostne
zahteve za sisteme z litij-ionskimi baterijami (ISO 18243:2025)
Electrically propelled mopeds and motorcycles - Test specifications and safety
requirements for lithium-ion battery systems (ISO 18243:2025)
Elektrisch angetriebene Mopeds und Motorräder - Prüfspezifikation und
Sicherheitsanforderungen für Lithium-Ionen basierte Batteriesysteme (ISO 18243:2025)
Cyclomoteurs et motocycles à propulsion électrique - Spécifications d'essai et exigences
de sécurité pour les systèmes de batterie au lithium-ion (ISO 18243:2025)
Ta slovenski standard je istoveten z: EN ISO 18243:2025
ICS:
43.140 Motorna kolesa in mopedi Motorcycles and mopeds
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN ISO 18243
EUROPEAN STANDARD
NORME EUROPÉENNE
December 2025
EUROPÄISCHE NORM
ICS 43.140 Supersedes EN ISO 18243:2019, EN ISO
18243:2019/A1:2020
English Version
Electrically propelled mopeds and motorcycles - Test
specifications and safety requirements for lithium-ion
battery systems (ISO 18243:2025)
Cyclomoteurs et motocycles à propulsion électrique - Elektrisch angetriebene Mopeds und Motorräder -
Spécifications d'essai et exigences de sécurité pour les Prüfspezifikation und Sicherheitsanforderungen für
systèmes de batterie au lithium-ion (ISO 18243:2025) Lithium-Ionen basierte Batteriesysteme (ISO
18243:2025)
This European Standard was approved by CEN on 4 December 2025.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2025 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 18243:2025 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
European foreword
This document (EN ISO 18243:2025) has been prepared by Technical Committee ISO/TC 22 "Road
vehicles" in collaboration with Technical Committee CEN/TC 301 “Road vehicles” the secretariat of
which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by June 2026, and conflicting national standards shall be
withdrawn at the latest by June 2026.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 18243:2019, EN ISO 18243:2019/A1:2020.
This document has been prepared under a standardization request addressed to CEN by the European
Commission. The Standing Committee of the EFTA States subsequently approves these requests for its
Member States.
Any feedback and questions on this document should be directed to the users’ national standards
body/national committee. A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and the
United Kingdom.
Endorsement notice
The text of ISO 18243:2025 has been approved by CEN as EN ISO 18243:2025 without any modification.
International
Standard
ISO 18243
Second edition
Electrically propelled mopeds and
2025-12
motorcycles — Test specifications
and safety requirements for
lithium-ion battery systems
Cyclomoteurs et motocycles à propulsion électrique —
Spécifications d'essai et exigences de sécurité pour les systèmes de
batterie au lithium-ion
Reference number
ISO 18243:2025(en) © ISO 2025
ISO 18243:2025(en)
© ISO 2025
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
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Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
ISO 18243:2025(en)
Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Symbols and abbreviated terms. 5
4.1 Symbols .5
4.2 Abbreviated terms .6
5 Technical requirements . 6
5.1 General safety requirements .6
5.2 Testing of general safety requirements.7
5.2.1 Evidence of leakage .7
5.2.2 Evidence of rupture .7
5.2.3 Evidence of fire .7
5.2.4 Evidence of explosion .7
5.2.5 Isolation resistance .7
5.3 Mechanical requirements .7
5.4 Climatic requirements .7
5.4.1 Thermal shock .7
5.4.2 Dewing . .8
5.4.3 Salt spray .8
5.5 Simulated accident requirements .8
5.5.1 Immersion into water .8
5.5.2 Exposure to fire .9
5.6 Electrical requirements.9
5.6.1 Isolation resistance .9
5.6.2 Short circuit protection .9
5.7 Functional requirements . .10
5.7.1 General .10
5.7.2 Overcharge protection .10
5.7.3 Overdischarge protection .10
5.7.4 Overcurrent protection .10
5.7.5 Protection against internal overheating .10
5.7.6 Low-temperature protection .10
6 General test methods .11
6.1 General conditions .11
6.2 Measurement accuracy .11
6.3 DUT requirements and preparation of the DUT for testing . 12
6.3.1 DUT requirements . 12
6.3.2 Preparation of the battery subsystem and test bench . 12
6.3.3 Preparation of the battery pack or system and test bench . 12
6.4 Test sequence plan . 12
6.5 Tests . 12
6.6 Preconditioning cycles . 13
6.6.1 Purpose . 13
6.6.2 Test procedure. 13
6.7 Standard cycle (SC).14
6.7.1 Purpose .14
6.7.2 Test procedure.14
7 Safety test procedures . 14
7.1 Mechanical tests .14
7.1.1 Vibration .14
iii
ISO 18243:2025(en)
7.1.2 Mechanical shock . 15
7.1.3 Drop . 15
7.2 Climatic tests . 15
7.2.1 Thermal shock . 15
7.2.2 Dewing . . .16
7.2.3 Salt spray .18
7.3 Simulated accident tests .18
7.3.1 Immersion into water .18
7.3.2 Exposure to fire . .18
7.4 Electrical test — Short circuit protection .19
7.5 Functional tests . 20
7.5.1 General procedures . 20
7.5.2 Overcharge protection . 20
7.5.3 Over discharge protection .21
7.5.4 Overcurrent protection .21
7.5.5 Protection against internal overheating . 22
8 Performance test methods .23
8.1 Energy and capacity at RT . 23
8.1.1 Purpose . 23
8.1.2 Test procedure. 23
8.1.3 Requirements . 23
8.2 Energy and capacity at different temperature and discharge rates .24
8.2.1 Purpose .24
8.2.2 Test procedure.24
8.2.3 Requirements . 26
8.3 Power and internal resistance . .27
8.3.1 Purpose .27
8.3.2 Pulse power characterization profile .27
8.3.3 Test procedure. 30
8.3.4 Requirements .32
8.4 No load SOC loss .32
8.4.1 Purpose .32
8.4.2 Test procedure.32
8.4.3 Test sequence. 33
8.4.4 Requirements . 34
8.5 SOC loss at storage . 34
8.5.1 Purpose . 34
8.5.2 Test procedure. 34
8.5.3 Test sequence. 35
8.5.4 Requirements . 35
8.6 Cycle life . 35
8.6.1 Purpose . 35
8.6.2 Preparation . 36
8.6.3 Test procedure. 36
8.6.4 Conditions.37
8.6.5 Monitoring and data logging .37
8.6.6 SOC determination.37
8.6.7 End of test criteria .37
8.6.8 Capacity fade . 38
8.6.9 Self-discharging rates . 38
8.6.10 Requirements . 38
8.7 Cycle life specific test (optional) . 39
Annex A (informative) Battery pack and system .40
Annex B (normative) Description of the screen referenced in 7.3.2 .44
Annex C (informative) Example of the cycle life specific test .45
Bibliography .46
iv
ISO 18243:2025(en)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee
has been established has the right to be represented on that committee. International organizations,
governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
ISO draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). ISO takes no position concerning the evidence, validity or applicability of any claimed patent
rights in respect thereof. As of the date of publication of this document, ISO had not received notice of (a)
patent(s) which may be required to implement this document. However, implementers are cautioned that
this may not represent the latest information, which may be obtained from the patent database available at
www.iso.org/patents. ISO shall not be held responsible for identifying any or all such patent rights.
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expressions
related to conformity assessment, as well as information about ISO's adherence to the World Trade
Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 38,
Motorcycles and mopeds, in collaboration with the European Committee for Standardization (CEN) Technical
Committee CEN/TC 301, Road vehicles, in accordance with the Agreement on technical cooperation between
ISO and CEN (Vienna Agreement).
This second edition cancels and replaces the first edition (ISO 18243:2017), which has been technically
revised. It also incorporates the Amendment ISO 18243:2017/Amd 1:2020.
The main changes are as follows:
— new safety requirement of undertemperature condition;
— new safety requirement of overcurrent protection;
— alignment with ISO 6469-1 and ISO 12405-4.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
v
ISO 18243:2025(en)
Introduction
Lithium-ion based battery systems are an efficient alternative energy storage system for electrically
propelled mopeds and motorcycles. The requirements for lithium-ion based battery systems to be used as
power source for the propulsion of electrically propelled mopeds and motorcycles are significantly different
to those batteries used for consumer electronics or stationary usage.
This document provides specific test procedures for lithium-ion battery packs and systems specifically
developed for propulsion of mopeds and motorcycles. This document specifies such tests and related
requirements to ensure that a battery pack or system is able to meet the specific needs of the mopeds and
motorcycles industry.
It enables mopeds and motorcycles manufacturers to choose test procedures to evaluate the characteristics
of a battery pack or system for their specific requirements.
vi
International Standard ISO 18243:2025(en)
Electrically propelled mopeds and motorcycles — Test
specifications and safety requirements for lithium-ion battery
systems
1 Scope
This document specifies the test procedures for lithium-ion battery packs and systems used in electrically
propelled mopeds and motorcycles.
The specified test procedures enable the user of this document to determine the essential characteristics
on performance and safety of lithium-ion battery packs and systems. It is also possible to compare the test
results achieved for different battery packs or systems.
This document enables setting up a dedicated test plan for an individual battery pack or system subject to an
agreement between customer and supplier. If required, the relevant test procedures and/or test conditions
of lithium-ion battery packs and systems are selected from the standard tests provided in this document to
configure a dedicated test plan.
NOTE 1 Electrically power-assisted cycles (EPAC) cannot be considered as mopeds. The definition of electrically
power-assisted cycles can differ from country to country. An example of definition can be found in Reference [7].
NOTE 2 Testing on cell level is specified in the IEC 62660 series.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes
requirements of this document. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
ISO 13063-3, Electrically propelled mopeds and motorcycles — Safety specifications — Part 3: Electrical safety
ISO 16750-1, Road vehicles — Environmental conditions and testing for electrical and electronic equipment —
Part 1: General
ISO 20653, Road vehicles — Degrees of protection (IP code) — Protection of electrical equipment against foreign
objects, water and access
IEC 60068-2-47, Environmental testing — Part 2-47: Tests – Mounting of specimens for vibration, impact and
similar dynamic tests
IEC 60068-2-52, Environmental testing — Part 2-52: Tests – Test Kb: Salt mist, cyclic (sodium, chloride solution).
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
ISO 18243:2025(en)
3.1
battery control unit
BCU
electronic device that controls, manages, detects, or calculates electric and thermal functions of the battery
system (3.4) and that provides communication between the battery system and other vehicle controllers
Note 1 to entry: See A.3.1, Annex A for further explanations.
[SOURCE: ISO 12405-4:2018, 3.1]
3.2
battery pack
energy storage device that includes cells or cell assemblies normally connected with cell electronics (3.6),
high voltage circuit and over current shut-off device including electrical interconnections, interfaces for
external systems (e.g. cooling, high voltage, auxiliary low voltage and communication)
Note 1 to entry: See A.2, Annex A for further explanations.
[SOURCE: ISO 12405-4:2018, 3.2]
3.3
battery pack subsystem
any assembly of components of the battery pack (3.2) which stores energy
[SOURCE: ISO 6469-1:2019, 3.24, modified — “RESS components” replaced by “components of the battery
pack”.]
3.4
battery system
energy storage device that includes cells or cell assemblies or battery pack(s) (3.2) as well as electrical
circuits and electronics (e.g. battery control unit (BCU) (3.1), contactors)
Note 1 to entry: See A.3.2 and A.3.3, Annex A for further explanations. Battery system components can also be
distributed in different devices within the vehicle.
[SOURCE: ISO 12405-4:2018, 3.3]
3.5
capacity
total number of ampere-hours that can be withdrawn from a fully charged battery under specified conditions
[SOURCE: ISO 12405-4:2018, 3.4]
3.6
cell electronics
electronic device that collects and possibly monitors thermal and electrical data of cells or cell assemblies
and contains electronic for cell balancing, if necessary
Note 1 to entry: The cell electronics can include a cell controller. The functionality of cell balancing can be controlled
by the cell electronics or it can be controlled by the battery control unit (BCU) (3.1).
[SOURCE: ISO 12405-4:2018, 3.5]
3.7
conductive part
part which can carry electric current
[SOURCE: ISO 13063-3:2022, 3.6]
ISO 18243:2025(en)
3.8
customer
party interested in using the battery pack (3.2) or system and, therefore, orders or performs the test
EXAMPLE Vehicle manufacturer.
[SOURCE: ISO 6469-1:2019, 3.6]
3.9
electric chassis
conductive parts (3.7) of a vehicle that are electrically connected and whose potential is taken as reference
[SOURCE: ISO 13063-3:2022, 3.11]
3.10
energy round trip efficiency
ratio of the net DC energy (W·h discharge) delivered by a device under test (DUT) during a discharge test
to the total DC energy (W·h charge) required to restore the initial state of charge (SOC) (3.23) by a standard
charge
[SOURCE: ISO 12405-4:2018, 3.11]
3.11
explosion
sudden release of energy sufficient to cause pressure waves and/or projectiles that may cause structural
and/or physical damage to the surrounding area
[SOURCE: ISO 6469-1:2019, 3.10]
3.12
isolation resistance
resistance between live parts (3.14) of voltage class (3.27) B electric circuit and the electric chassis (3.9) as
well as the voltage class A system
[SOURCE: ISO 13063-3:2022, 3.18]
3.13
leakage
escape of liquid or gas except for venting (3.26)
[SOURCE: ISO 6469-1:2019, 3.15]
3.14
live part
conductor or conductive part (3.7) intended to be energized in normal use, but by convention, not the electric
chassis (3.9)
[SOURCE: ISO 13063-3:2022, 3.19]
3.15
maximum operating temperature
highest value of the temperature at which the systems/components can be operated continuously
[SOURCE: ISO 6469-1:2019, 3.17]
3.16
maximum working voltage
highest value of AC voltage (r.m.s.) or of DC voltage which may occur in an electrical system under any
normal operating conditions according to the manufacturer’s specifications, disregarding transients
[SOURCE: ISO 13063-3:2022, 3.20]
ISO 18243:2025(en)
3.17
overcurrent protection
protection intended to operate when the current is in excess of a predetermined value
[SOURCE: ISO 6469-1:2019, 3.21]
3.18
passenger compartment
space for occupant accommodation, bounded by at least 4 of the following: the roof, floor, side walls, doors,
outside glazing, front bulkhead and rear bulkhead, or rear gate, as well as by the electrical protection
barriers and enclosures provided for protecting the occupants from direct contact with voltage class (3.27)
B live parts (3.14)
[SOURCE: Reference [8], modified — “high voltage” has been replaced by “voltage class B”.]
3.19
rated capacity
supplier’s (3.25) specification of the total number of ampere-hours that can be withdrawn from a fully
charged battery pack (3.2) or system for a specified set of test conditions such as discharge rate, temperature,
discharge cut-off voltage, etc
[SOURCE: ISO 12405-4:2018, 3.16]
3.20
removable battery pack
battery pack (3.2) that is designed to be taken out from the vehicle by the vehicle user
[SOURCE: ISO 13063-1:2022, 3.14, modified — “RESS” was replaced by “battery pack”, Note 1 to entry was
deleted.]
3.21
room temperature
RT
temperature of (25 ± 2) °C
[SOURCE: ISO 12405-4:2018, 3.17]
3.22
rupture
loss of mechanical integrity of the enclosure of the DUT resulting in openings that do not fulfil protection
degree IPXXB according to ISO 20653
Note 1 to entry: Predetermined openings for venting (3.26) are not considered as rupture.
[SOURCE: ISO 6469-1:2019 3.25]
3.23
state of charge
SOC
available capacity (3.5) in a battery pack (3.2) or system expressed as a percentage of rated capacity (3.19)
[SOURCE: ISO 12405-4:2018, 3.20]
3.24
standard charge for top off
SCH for top off
additional charge which eliminates possible state of charge (SOC) (3.23) reduction after standard charge
(SCH) at room temperature (RT) (3.21) followed by thermal equilibration at a different temperature
[SOURCE: ISO 12405-4:2018, 3.21]
ISO 18243:2025(en)
3.25
supplier
party that provides battery systems (3.4) and packs
EXAMPLE A battery manufacturer.
[SOURCE: ISO 6469-1:2019, 3.27]
3.26
venting
release of excessive pressure intended by design
[SOURCE: ISO 6469-1:2019, 3.28]
3.27
voltage class
classification of an electric component or circuit with a maximum working voltage (3.16) of ≤30 V a.c. or
≤60 V d.c., respectively classification of an electric component or circuit according to its maximum working
voltage
Note 1 to entry: The classification to the voltage classes A and B is according to ISO 13063-3:2022.
[SOURCE: ISO 13063-3:2022, 3.36, modified — Note 1 to entry added.]
3.28
water depth
level of water a vehicle is designed for operation according to the vehicle manufacturer’s specification
Note 1 to entry: The vehicle manufacturer may consider the local environmental conditions where the vehicle is placed
on the market.
[SOURCE: ISO 6469-1:2019, 3.30]
3.31
internal resistance
opposition to the flow of current within a cell or a battery under reference conditions, that is, the sum
of electronic resistance and ionic resistance to the contribution to total effective resistance including
inductive/capacitive properties
[SOURCE: Reference [9]]
4 Symbols and abbreviated terms
4.1 Symbols
C capacity fade
fade
I charge pulse current specified by the supplier for power, internal resistance and energy efficiency
cp
testing
I maximum continuous discharge current specified by the supplier for energy and capacity testing
d,max
I maximum discharge pulse current specified by the supplier for power, internal resistance and
dp,max
energy efficiency testing
P power
R resistance
T maximum temperature
max
ISO 18243:2025(en)
T minimum temperature
min
t time
U voltage
w water depth
4.2 Abbreviated terms
a.c. alternating current
BCU battery control unit
BOL beginning of life
C capacity, expressed in ampere-hours (A·h)
nC current rate equal to n times the 1 h discharge capacity expressed in ampere (e.g. 5 C is equal to
five times the 1 h current discharge rate, expressed in A)
d.c. direct current
DUT device under test
EODV end of discharge voltage
Li lithium
Li-ion lithium-ion
OCV open circuit voltage
r.m.s. root mean square
RT room temperature (25 ± 2) °C
SC standard cycle
SCH standard charge
SDCH standard discharge
SOC state of charge
5 Technical requirements
5.1 General safety requirements
The following requirements are general safety requirements, which apply when cited.
— The DUT shall not exhibit any evidence of leakage.
— The DUT shall not exhibit continuous emission of flames for more than 1 s or explosion.
— The DUT shall not exhibit any evidence of rupture.
— The voltage class B DUT shall maintain an isolation resistance according to 5.6.1.
Conformance shall be tested in accordance with 5.2.
ISO 18243:2025(en)
5.2 Testing of general safety requirements
5.2.1 Evidence of leakage
The evidence of leakage shall be tested without disassembling any part of the DUT. Verification of electrolyte
may be determined by visual
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