25.220.40 - Metallic coatings
ICS 25.220.40 Details
Metallic coatings
Metallische Beschichtungen
Revetements métalliques
Kovinske prevleke
General Information
Frequently Asked Questions
ICS 25.220.40 is a classification code in the International Classification for Standards (ICS) system. It covers "Metallic coatings". The ICS is a hierarchical classification system used to organize international, regional, and national standards, facilitating the search and identification of standards across different fields.
There are 976 standards classified under ICS 25.220.40 (Metallic coatings). These standards are published by international and regional standardization bodies including ISO, IEC, CEN, CENELEC, and ETSI.
The International Classification for Standards (ICS) is a hierarchical classification system maintained by ISO to organize standards and related documents. It uses a three-level structure with field (2 digits), group (3 digits), and sub-group (2 digits) codes. The ICS helps users find standards by subject area and enables statistical analysis of standards development activities.
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This document specifies requirements for electroplated coatings of zinc with supplementary treatments using hexavalent chromium compounds on iron or steel. It includes information to be supplied by the purchaser to the electroplater, and the requirements for heat treatment before and after electroplating.
This document is not applicable to zinc coatings applied:
— to sheet, strip or wire in the non-fabricated form;
— to close-coiled springs;
— for purposes other than protective and decorative.
This document does not specify requirements for the surface condition of the basis metal prior to electroplating with zinc. However, defects in the surface of the basis metal can adversely affect the appearance and performance of the coating.
The coating thickness that can be applied to threaded components can be limited by dimensional requirements, including class or fit.
- Standard20 pagesEnglish languagee-Library read for1 day
This document specifies requirements for electroplated coatings of zinc with supplementary treatments using hexavalent chromium compounds on iron or steel. It includes information to be supplied by the purchaser to the electroplater, and the requirements for heat treatment before and after electroplating.
This document is not applicable to zinc coatings applied:
— to sheet, strip or wire in the non-fabricated form;
— to close-coiled springs;
— for purposes other than protective and decorative.
This document does not specify requirements for the surface condition of the basis metal prior to electroplating with zinc. However, defects in the surface of the basis metal can adversely affect the appearance and performance of the coating.
The coating thickness that can be applied to threaded components can be limited by dimensional requirements, including class or fit.
- Standard20 pagesEnglish languagee-Library read for1 day
This document specifies requirements for electroplated coatings of zinc with supplementary treatments using hexavalent chromium compounds on iron or steel. It includes information to be supplied by the purchaser to the electroplater, and the requirements for heat treatment before and after electroplating. This document is not applicable to zinc coatings applied: - to sheet, strip or wire in the non-fabricated form; - to close-coiled springs; - for purposes other than protective and decorative. This document does not specify requirements for the surface condition of the basis metal prior to electroplating with zinc. However, defects in the surface of the basis metal can adversely affect the appearance and performance of the coating. The coating thickness that can be applied to threaded components can be limited by dimensional requirements, including class or fit.
- Standard12 pagesEnglish languagesale 15% off
- Standard12 pagesFrench languagesale 15% off
This document specifies requirements for electrodeposited metallic decorative coatings for automobile plastic parts, including test requirements. This document does not apply to such coatings on plastics to be used for aerospace, electronics and engineering fields other than automobile applications. This document applies to automobile plastic parts. It differs from ISO 4525, which is not applicable for engineering purposes.
- Standard12 pagesEnglish languagesale 15% off
This document specifies the method for non-destructive thickness measurement via the magnetic type of electrodeposited nickel coatings, also called “e-nickel”, on magnetic or non-magnetic substrates.
It is possible that the method is not applicable to autocatalytic (electroless) nickel coatings, since these coatings are often non-magnetic due to their chemical composition.
For the purposes of this document, two types of substrates are distinguished:
a) nickel coatings on magnetic substrates (type A coatings);
b) nickel coatings on non-magnetic substrates (type B coatings).
Not all instruments are applicable to both types of coating.
The effective measuring ranges of instruments using the principle of magnetic attraction are up to 50 µm for type A coatings and up to 25 µm for type B coatings.
For instruments using the principle of reluctance, the effective ranges are much greater, up to 1 mm or even more. This method is applicable to both types of coatings.
- Standard15 pagesEnglish languagee-Library read for1 day
This document provides guidance on the prevention of hydrogen assisted brittle fracture, known as hydrogen embrittlement (HE), that results from the manufacturing process or operating conditions. This document is applicable to components or parts made of high strength steels. This document provides guidance on the relationship between material selection, manufacturing (including heat treatment) and coating. NOTE 1 For hot-dip galvanizing components, see ISO 14713-2. NOTE 2 This document does not consider applications under pressurised hydrogen.
- Standard23 pagesEnglish languagesale 15% off
This document specifies the method for non-destructive thickness measurement via the magnetic type of electrodeposited nickel coatings, also called “e-nickel”, on magnetic or non-magnetic substrates.
It is possible that the method is not applicable to autocatalytic (electroless) nickel coatings, since these coatings are often non-magnetic due to their chemical composition.
For the purposes of this document, two types of substrates are distinguished:
a) nickel coatings on magnetic substrates (type A coatings);
b) nickel coatings on non-magnetic substrates (type B coatings).
Not all instruments are applicable to both types of coating.
The effective measuring ranges of instruments using the principle of magnetic attraction are up to 50 µm for type A coatings and up to 25 µm for type B coatings.
For instruments using the principle of reluctance, the effective ranges are much greater, up to 1 mm or even more. This method is applicable to both types of coatings.
- Standard15 pagesEnglish languagee-Library read for1 day
This document specifies the method for non-destructive thickness measurement via the magnetic type of electrodeposited nickel coatings, also called “e-nickel”, on magnetic or non-magnetic substrates. It is possible that the method is not applicable to autocatalytic (electroless) nickel coatings, since these coatings are often non-magnetic due to their chemical composition. For the purposes of this document, two types of substrates are distinguished: a) nickel coatings on magnetic substrates (type A coatings); b) nickel coatings on non-magnetic substrates (type B coatings). Not all instruments are applicable to both types of coating. The effective measuring ranges of instruments using the principle of magnetic attraction are up to 50 µm for type A coatings and up to 25 µm for type B coatings. For instruments using the principle of reluctance, the effective ranges are much greater, up to 1 mm or even more. This method is applicable to both types of coatings.
- Standard8 pagesEnglish languagesale 15% off
- Standard8 pagesFrench languagesale 15% off
This document specifies the requirements for the contact angle measurement of metallic hydrophobic thin film coatings deposited by the physical vapor deposition (PVD) method, including thermal evaporation, sputtering and ion plating. This document does not apply to non-metallic coatings, paints or varnishes.
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This document specifies the performance and test methods of decorative physical vapor deposition (PVD) coatings on kitchen and sanitary ware fittings. This document is applicable to performance evaluation for decorative PVD coatings on kitchen and sanitary ware fittings.
- Standard7 pagesEnglish languagesale 15% off
This document specifies the requirements for phosphate conversion coatings which are usually destined for application on ferrous materials, aluminium, zinc, and their alloys (see Annex B).
- Standard22 pagesEnglish languagee-Library read for1 day
This document specifies the requirements for phosphate conversion coatings which are usually destined for application on ferrous materials, aluminium, zinc, and their alloys (see Annex B).
- Standard22 pagesEnglish languagee-Library read for1 day
SIGNIFICANCE AND USE
4.1 The force required to separate a metallic coating from its plastic substrate is determined by the interaction of several factors: the generic type and quality of the plastic molding compound, the molding process, the process used to prepare the substrate for electroplating, and the thickness and mechanical properties of the metallic coating. By holding all others constant, the effect on the peel strength by a change in any one of the above listed factors may be noted. Routine use of the test in a production operation can detect changes in any of the above listed factors.
4.2 The peel test values do not directly correlate to the adhesion of metallic coatings on the actual product.
4.3 When the peel test is used to monitor the coating process, a large number of plaques should be molded at one time from a same batch of molding compound used in the production moldings to minimize the effects on the measurements of variations in the plastic and the molding process.
SCOPE
1.1 This test method gives two procedures for measuring the force required to peel a metallic coating from a plastic substrate.2 One procedure (Procedure A) utilizes a universal testing machine and yields reproducible measurements that can be used in research and development, in quality control and product acceptance, in the description of material and process characteristics, and in communications. The other procedure (Procedure B) utilizes an indicating force instrument that is less accurate and that is sensitive to operator technique. It is suitable for process control use.
1.2 The tests are performed on standard molded plaques. This method does not cover the testing of production electroplated parts.
1.3 The tests do not necessarily measure the adhesion of a metallic coating to a plastic substrate because in properly prepared test specimens, separation usually occurs in the plastic just beneath the coating-substrate interface rather than at the interface. It does, however, reflect the degree that the process is controlled.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish languagesale 15% off
SIGNIFICANCE AND USE
4.1 Different electroplating systems can be corroded under the same conditions for the same length of time. Differences in the average values of the radius or half-width or of penetration into an underlying metal layer are significant measures of the relative corrosion resistance of the systems. Thus, if the pit radii are substantially higher on samples with a given electroplating system, when compared to other systems, a tendency for earlier failure of the former by formation of visible pits is indicated. If penetration into the semi-bright nickel layer is substantially higher, a tendency for earlier failure by corrosion of basis metal is evident.
SCOPE
1.1 This test method provides a means for measuring the average dimensions and number of corrosion sites in an electroplated decorative nickel plus chromium or copper plus nickel plus chromium coating on steel after the coating has been subjected to corrosion tests. This test method is useful for comparing the relative corrosion resistances of different electroplating systems and for comparing the relative corrosivities of different corrosive environments. The numbers and sizes of corrosion sites are related to deterioration of appearance. Penetration of the electroplated coatings leads to appearance of basis metal corrosion products.
1.2 The values stated in SI units are to be regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish languagesale 15% off
SIGNIFICANCE AND USE
20.1 This test method covers determination of the total tin in the sample tested and does not apportion the tin to one or the other side of the test specimen. The calculations appearing in Section 27 assume uniform distribution of tin over the two surfaces.
20.2 This test method does not differentiate between free tin on the tinplate surface, tin combined with iron in the intermediate alloy layer, or tin alloyed with the steel as a residual tramp element.
SCOPE
1.1 These test methods include four methods for the determination of tin coating weights for electrolytic tin plate as follows:
Test Method
Sections
A—Bendix Test Method
3 to 9
B—Constant-Current, Electrolytic Test Method (Referee Method)
10 to 17
C—Sellar's Test Method
18 to 27
D—Titration Test Method
28 to 36
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard10 pagesEnglish languagesale 15% off
This document reviews methods for measuring the thickness of metallic and other inorganic coatings on both metallic and non-metallic substrates (see Tables 1, A.1 and A.2). It is limited to tests already specified, or to be specified, in International Standards and excludes certain tests that are used for special applications.
- Standard17 pagesEnglish languagee-Library read for1 day
This document reviews methods for measuring the thickness of metallic and other inorganic coatings on both metallic and non-metallic substrates (see Tables 1, A.1 and A.2). It is limited to tests already specified, or to be specified, in International Standards and excludes certain tests that are used for special applications.
- Standard17 pagesEnglish languagee-Library read for1 day
This document reviews methods for measuring the thickness of metallic and other inorganic coatings on both metallic and non-metallic substrates (see Tables 1, A.1 and A.2). It is limited to tests already specified, or to be specified, in International Standards and excludes certain tests that are used for special applications.
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SIGNIFICANCE AND USE
5.1 Plating/coating Processes—This test method provides a means by which to detect possible hydrogen embrittlement of steel parts during manufacture by verifying strict controls during production operations such as surface preparation, pretreatments, and plating/coating. It is also intended to be used as a qualification test for new plating/coating processes and as a periodic inspection audit for the control of a plating/coating process.
5.2 Service Environment—This test method provides a means by which to detect possible hydrogen embrittlement of steel parts (plated/coated or bare) due to contact with chemicals during manufacturing, overhaul and service life. The details of testing in a service environment are found in Annex A5.
SCOPE
1.1 This test method describes mechanical test methods and defines acceptance criteria for coating and plating processes that can cause hydrogen embrittlement in steels. Subsequent exposure to chemicals encountered in service environments, such as fluids, cleaning treatments or maintenance chemicals that come in contact with the plated/coated or bare surface of the steel, can also be evaluated.
1.2 This test method is not intended to measure the relative susceptibility of different steels. The relative susceptibility of different materials to hydrogen embrittlement may be determined in accordance with Test Method F1459 and Test Method F1624.
1.3 This test method specifies the use of air melted SAE 4340 steel (Grade A, see 7.1.1) per SAE AMS 6415 (formerly SAE AMS-S-5000 and formerly MIL-S-5000) or an alternative VAR (Vacuum Arc Remelt) SAE 4340 steel (Grade B, see 7.1.1) per SAE AMS 6414, and both are heat treated to 260 to 280 ksi (pounds per square inch ×1000) as the baseline. This combination of alloy and heat treat level has been used for many years and a large database has been accumulated in the aerospace industry on its specific response to exposure to a wide variety of maintenance chemicals, or electroplated coatings, or both. Components with ultimate strengths higher than 260 to 280 ksi may not be represented by the baseline. In such cases, the cognizant engineering authority shall determine the need for manufacturing specimens from the specific material and heat treat condition of the component. Deviations from the baseline shall be reported as required by 12.1.2. The sensitivity to hydrogen embrittlement shall be demonstrated for each lot of specimens as specified in 9.5.
Note 1: Extensive testing has shown that VAR 4340 steel may be used as an alternative to the air melted steel with no loss in sensitivity.2
Note 2: VAR 4340 also meets the requirements in AMS 6415 and could be used as an alternative to air melt steel by the steel suppliers because AMS 6415 does not specify a melting practice.
1.4 Test procedures and acceptance requirements are specified for seven specimens of different sizes, geometries, and loading configurations.
1.5 Pass/Fail Requirements—For plating/coating processes, specimens must meet or exceed 200 h using a sustained load test (SLT) at the levels shown in Table 3.
1.5.1 The loading conditions and pass/fail requirements for service environments are specified in Annex A5.
1.5.2 If approved by the cognizant engineering authority, a quantitative, accelerated (≤ 24 h) incremental step-load (ISL) test as defined in Annex A3 may be used as an alternative to SLT.
1.6 This test method is divided into two parts. The first part gives general information concerning requirements for hydrogen embrittlement testing. The second is composed of annexes that give specific requirements for the various loading and specimen configurations covered by this test method (see section 9.1 for a list of types) and the details for testing service environments.
1.7 The values stated in the foot-pound-second (fps) system in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conv...
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- Standard21 pagesEnglish languagesale 15% off
SIGNIFICANCE AND USE
4.1 Porosity tests indicate the completeness of protection or coverage offered by the coating. When a given coating is known to be protective when properly deposited, the porosity serves as a measure of the control of the process. The effects of substrate finish and preparation, plating bath, coating process, and handling, may all affect the degree of imperfection that is measured.
Note 1: The substrate exposed by the pores may be the basis metal, an underplate, or both.
4.2 The tests in this guide involve corrosion reactions in which the products delineate pores in coatings. Since the chemistry and properties of these products may not resemble those found in service environments, these tests are not recommended for prediction of product performance unless correlation is first established with service experience.
SCOPE
1.1 This guide describes some of the available standard methods for the detection, identification, and measurement of porosity and gross defects in electrodeposited and related metallic coatings and provides some laboratory-type evaluations and acceptances. Some applications of the test methods are tabulated in Table 1 and Table 2.
1.2 This guide does not apply to coatings that are produced by thermal spraying, ion bombardment, sputtering, and other similar techniques where the coatings are applied in the form of discrete particles impacting on the substrate.
1.3 This guide does not apply to beneficial or controlled porosity, such as that present in microdiscontinuous chromium coatings.
1.4 Porosity test results (including those for gross defects) occur as chemical reaction end products. Some occur in situ, others on paper, or in a gel coating. Observations are made that are consistent with the test method, the items being tested, and the requirements of the purchaser. These may be visual inspection (unaided eye) or by 10× magnification (microscope). Other methods may involve enlarged photographs or photomicrographs.
1.5 The test methods are only summarized. The individual standards must be referred to for the instructions on how to perform the tests.
1.6 The values stated in SI units are to be regarded as standard. The values given in parentheses are for information only.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide4 pagesEnglish languagesale 15% off
ABSTRACT
This specification covers the requirements for hot-dip zinc coating applied to carbon steel and alloy steel bolts, screws, washers, nuts, and special threaded fasteners applied by the hot-dip coating process. The zinc used for the coating shall conform to the chemical composition required. The following tests shall be made to ensure that the zinc coating is being furnished in accordance with this specification: coating thickness; finish and appearance; embrittlement test; and adhesion test.
SCOPE
1.1 This specification covers the requirements for hot-dip zinc coating applied to carbon steel and alloy steel bolts, screws, washers, nuts, and special threaded fasteners. It also provides for minor coating repairs. Nails and rivets are not included in this specification.
1.2 It is intended to be applicable to fasteners that are centrifuged or otherwise handled to remove excess galvanizing bath metal (free zinc).
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish languagesale 15% off
SIGNIFICANCE AND USE
4.1 The thickness of a decorative chromium coating is often critical to its performance.
4.2 This procedure is useful for an approximate determination when the best possible accuracy is not required. For more reliable determinations, the following methods are available: Methods B504, B568, and B588.
4.3 This test assumes that the rate of dissolution of the chromium by the hydrochloric acid under the specified conditions is always the same.
SCOPE
1.1 This guide covers the use of the spot test for the measurement of thicknesses of electrodeposited chromium coatings over nickel and stainless steel with an accuracy of about ±20 % (Section 9). It is applicable to thicknesses up to 1.2 μm.2
Note 1: Although this test can be used for coating thicknesses up to 1.2 μm, there is evidence that the results obtained by this method are high at thicknesses greater than 0.5 μm.3 In addition, for coating thicknesses above 0.5 μm, it is advisable to use a double drop of acid to prevent depletion of the test solution before completion of the test.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide3 pagesEnglish languagesale 15% off
ABSTRACT
This specification establishes the requirements for electrodeposited copper coatings used for engineering purposes including surface hardening, heat treatment stop-off, as an underplate for other engineering coatings, for electromagnetic interference shielding in electronic circuitry, and in certain joining operations. This specification does not cover electrodeposited copper used as a decorative finish, as an undercoat for other decorative finishes, or for electroforming. Coatings shall be classified according to thickness. Metal parts shall undergo pre- and post-coating treatment for reducing the risk of hydrogen embrittlement, and peening. Coatings shall be sampled, tested, and shall conform to specified requirements as to appearance, thickness, porosity, solderability, adhesion, embrittlement relief, and packaging.
SCOPE
1.1 This specification covers requirements for electrodeposited coatings of copper used for engineering purposes. Examples include surface hardening, heat treatment stop-off, as an underplate for other engineering coatings, for electromagnetic interferences (EMI) shielding in electronic circuitry, and in certain joining operations.
1.2 This specification is not intended for electrodeposited copper when used as a decorative finish, or as an undercoat for other decorative finishes.
1.3 This specification is not intended for electrodeposited copper when used for electroforming.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification4 pagesEnglish languagesale 15% off
SIGNIFICANCE AND USE
4.1 The specialized use of the electroplating process for electroforming results in the manufacture of tools and products that are unique and often impossible to make economically by traditional methods of fabrication. Current applications of nickel electroforming include: textile printing screens; components of rocket thrust chambers, nozzles, and motor cases; molds and dies for making automotive arm-rests and instrument panels; stampers for making phonograph records, video-discs, and audio compact discs; mesh products for making porous battery electrodes, filters, and razor screens; and optical parts, bellows, and radar wave guides (1-3).3
4.2 Copper is extensively used for electroforming thin foil for the printed circuit industry. Copper foil is formed continuously by electrodeposition onto rotating drums. Copper is often used as a backing material for electroformed nickel shells and in other applications where its high thermal and electrical conductivities are required. Other metals including gold are electroformed on a smaller scale.
4.3 Electroforming is used whenever the difficulty and cost of producing the object by mechanical means is unusually high; unusual mechanical and physical properties are required in the finished piece; extremely close dimensional tolerances must be held on internal dimensions and on surfaces of irregular contour; very fine reproduction of detail and complex combinations of surface finish are required; and the part cannot be made by other available methods.
SCOPE
1.1 This guide covers electroforming practice and describes the processing of mandrels, the design of electroformed articles, and the use of copper and nickel electroplating solutions for electroforming.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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ABSTRACT
This specification establishes the requirements for electrodeposited palladium-nickel (Pd-Ni) coatings for engineering applications. Composite coatings consisting of palladium-nickel and a thin gold over-plate for applications involving electrical contacts are also covered. The classification system for the coatings covered here shall be specified by the basis metal, the thickness of the underplating, the composition type and thickness class of the palladium-nickel coating, and the grade of the gold overplating. Coatings should be sampled, tested, and conform to specified requirements as to purity, appearance, thickness, composition, adhesion, ductility, and integrity (including gross defects, mechanical damage, porosity, and microcracks). Alloy composition shall be examined either by wet method, X-ray fluorescence (XRF), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), Auger or electron probe X-ray microanalysis (EPMA), or wavelength dispersive spectroscopy (WDS). Coating adhesion shall be analyzed either by bend, heat, or cutting test.
SCOPE
1.1 Composition—This specification covers requirements for electrodeposited palladium-nickel coatings containing between 70 and 95 mass % of palladium metal. Composite coatings consisting of palladium-nickel and a thin gold overplate for applications involving electrical contacts are also covered.
1.2 Properties—Palladium is the lightest and least noble of the platinum group metals. Palladium-nickel is a solid solution alloy of palladium and nickel. Electroplated palladium-nickel alloys have a density between 10 and 11.5, which is substantially less than electroplated gold (17.0 to 19.3) and comparable to electroplated pure palladium (10.5 to 11.8). This yields a greater volume or thickness of coating per unit mass and, consequently, some saving of metal weight. The hardness range of electrodeposited palladium-nickel compares favorably with electroplated noble metals and their alloys (1, 2).2
Note 1: Electroplated deposits generally have a lower density than their wrought metal counterparts.
Approximate Hardness (HK25)
Gold
50–250
Palladium
75–600
Platinum
150–550
Palladium-Nickel
300–650
Rhodium
750–1100
Ruthenium
600–1300
1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification10 pagesEnglish languagesale 15% off
ABSTRACT
This specification covers the requirements for electrodeposited chromium coatings (sometimes referred to as functional or hard chromium) applied to ferrous alloy substrates for engineering applications, particularly for increasing wear, abrasion, fretting, and corrosion resistance; for reducing galling or seizing, and static and kinetic friction; and for building up undersize or worn parts. Coatings shall be classified according to their thickness. Coatings shall be sampled, tested, and shall conform accordingly to specified requirements as to appearance, stress relief and hydrogen embrittlement treatment, thickness (to measured either by microscopical, magnetic, coulometric, or X-ray spectrometry method), adhesion (to be assessed either by bend, file, heat and quench, or push test), porosity (to be examined either by ferroxyl, neutral salt spray, or copper sulfate test), workmanship, and packaging.
SCOPE
1.1 This specification covers the requirements for electrodeposited chromium coatings applied to ferrous alloys for engineering applications.
1.2 Electrodeposited engineering chromium, which is sometimes called “functional” or “hard” chromium, is usually applied directly to the basis metal and is much thicker than decorative chromium. Engineering chromium is used for the following:
1.2.1 To increase wear and abrasion resistance,
1.2.2 To increase fretting resistance,
1.2.3 To reduce static and kinetic friction,
1.2.4 To reduce galling or seizing, or both, for various metal combinations,
1.2.5 To increase corrosion resistance, and
1.2.6 To build up undersize or worn parts.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Technical specification5 pagesEnglish languagesale 15% off
- Technical specification5 pagesEnglish languagesale 15% off
ABSTRACT
This specification covers the requirements for chromium diffusion of metals applied by pack cementation process. The four classes of chromium diffusion coating, defined by the type of base metal, are as follows: Class I (carbon steels); Class II (low-alloy steels); Class III (stainless steels); and Class IV (nickel-based alloys). Specimens shall adhere to processing requirements such as substrate preparation, materials (masteralloys, activators, and inert fillers), loading, furnace cycle, post cleaning, post straightening, visual inspection, and marking and packaging. Specimens shall also adhere to coating requirements such as diffusion thickness, decarburization, chromium content, appearance, and mechanical properties (tensile strength, and macro- and micro-hardness).
SCOPE
1.1 This specification covers the requirements for chromium diffusion of metals by the pack cementation method. Pack diffusion employs the chemical vapor deposition of a metal which is subsequently diffused into the surface of a substrate at high temperature. The material to be coated (substrate) is immersed or suspended in a powder containing chromium (source), a halide salt (activator), and an inert diluent such as alumina (filler). When the mixture is heated, the activator reacts to produce an atmosphere of chromium halides which transfers chromium to the substrate for subsequent diffusion. The chromium-rich surface enhances corrosion, thermal stability, and wear-resistant properties.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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SIGNIFICANCE AND USE
2.1 These tests are useful for production control and for acceptance testing of products.
2.2 Interpreting the results of qualitative methods for determining the adhesion of metallic coatings is often a controversial subject. If more than one test is used, failure to pass any one test is considered unsatisfactory. In many instances, the end use of the coated article or its method of fabrication will suggest the technique that best represents functional requirements. For example, an article that is to be subsequently formed would suggest a draw or a bend test; an article that is to be soldered or otherwise exposed to heat would suggest a heat-quench test. If a part requires baking or heat treating after plating, adhesion tests should be carried out after such posttreatment as well.
2.3 Several of the tests are limited to specific types of coatings, thickness ranges, ductility, or compositions of the substrate. These limitations are noted generally in the test descriptions and are summarized in Table 1 for certain metallic coatings. (A) + Appropriate; − not appropriate.
2.4 “Perfect” adhesion exists if the bonding between the coating and the substrate is greater than the cohesive strength of either. Such adhesion is usually obtained if good electroplating practices are followed.
2.5 For many purposes, the adhesion test has the objective of detecting any adhesion less than “perfect.” For such a test, one uses any means available to attempt to separate the coating from the substrate. This may be prying, hammering, bending, beating, heating, sawing, grinding, pulling, scribing, chiseling, or a combination of such treatments. If the coating peels, flakes, or lifts from the substrate, the adhesion is less than perfect.
2.6 If evaluation of adhesion is required, it may be desirable to use one or more of the following tests. These tests have varying degrees of severity; and one might serve to distinguish between satisfactory and unsatisfactory adhesion in a ...
SCOPE
1.1 This practice covers simple, qualitative tests for evaluating the adhesion of metallic coatings on various substances.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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SIGNIFICANCE AND USE
4.1 The thickness of a metal coating is often critical to its performance.
4.2 This procedure is useful for an approximate determination when the best possible accuracy is not required. For more reliable determinations, the following methods are available: Test Methods B487, B499, B504, and B568.
4.3 This test assumes that the rate of dissolution of the coating by the corrosive reagent under the specified conditions is always the same.
SCOPE
1.1 This guide covers the use of the dropping test to measure the thickness of electrodeposited zinc, cadmium, copper, and tin coatings.
Note 1: Under most circumstances this method of measuring coating thicknesses is not as reliable or as convenient to use as an appropriate coating thickness gauge (see Test Methods B499, B504, and B568).
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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SIGNIFICANCE AND USE
4.1 Tin-based solder alloys are commonly used to manufacture electrical and electronic goods. The elements lead, cadmium, mercury, antimony and bismuth are often declarable substances in solder materials. This test method provides a means of determining the listed declarable substances, as well as other minor and trace constituents, in tin-based solder alloys.
4.2 Two methods of dissolving tin-based solder alloys are given in this standard. The first method uses open-vessel hydrofluoric and nitric acid room temperature digestions; the second method employs closed-vessel nitric and hydrofluoric acid microwave digestions, both for use only with ICP-AES instruments equipped with a hydrofluoric acid resistant sample introduction system.
4.3 The method of preparing calibration solutions uses 1000 mg/kg single element reference material solutions, and uses matching concentrated acids for both the calibration solutions and the sample solutions.
4.4 This test method is intended for use by laboratories experienced with the set-up, calibration and analysis of samples using ICP-AES.
SCOPE
1.1 This test method covers procedures for the analysis of tin-based solder alloys for minor and trace elements using inductively-coupled plasma atomic emission spectrometry (ICP-AES) instrumentation.
1.2 These test procedures were validated for the analytes and mass fractions listed below.
Element
Validated Mass Fraction
Range, mg/kg
Lead
115 to 965
Cadmium
25 to 60
Mercury
5 to 530
Antimony
85 to 1330
Bismuth
80 to 210
Arsenic
95 to 360
Silver
4000 to 42100
Cobalt
0.5 to 60
Iron
15 to 115
Chromium
0.5 to 1.5
Copper
3000 to 30600
Indium
25 to 115
Nickel
5 to 150
Phosphorus
10 to 110
Selenium
1 to 30
Zinc
2 to 160
Aluminum
1 to 3
1.3 The procedures appear in the following order:
Procedure
Section
Internal Standardization
8
Calibration Solution Preparations
9
Preparation of Sample and Validation Solutions
10
Calibration
11
Analysis Procedure
12
1.4 The values stated in SI units are to be regarded as the standard. Any other values are for information only.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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This document specifies the requirement for coating mass, other properties and testing of zinc and zinc alloy coatings on steel wire and steel wire products of circular or other section.
- Standard18 pagesEnglish languagee-Library read for1 day
This document specifies the designation and the characterization methods of the decorative metallic coatings of the products for radio wave transmissive application. The designation consists of the transmission loss of the radio wave, the frequency band of the radio wave under consideration, the lightness and hue of the parts, as well as the main material and manufacturing process of metallic coatings. The characterization methods consist of the determination of the transmission loss of radio wave with specific frequency band and the evaluation of lightness and hue which represent the colour and appearance.
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This document specifies the requirement for coating mass, other properties and testing of zinc and zinc alloy coatings on steel wire and steel wire products of circular or other section.
- Standard18 pagesEnglish languagee-Library read for1 day
SIGNIFICANCE AND USE
4.1 The acid and base concentrations are a measurement of the titratable acidic and alkaline components in the electrocoat baths. These measurements are used for research, production or electrocoat bath process control.
SCOPE
1.1 These test methods cover the determination of acid and base milliequivalent contents of anodic and cathodic electrocoat baths and their ultrafiltrates.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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SIGNIFICANCE AND USE
4.1 The conductivity of electrocoat baths results from the presence of ionic species in the bath, which come from the vehicle and from the presence of impurities present as ionizable acids, bases, salts, or combinations of these. The presence of excessive amounts of ionic impurities is detrimental to the application and performance properties of electrocoating paints. The test is suitable for use in research, production, quality control and electrocoat bath process control.
4.2 Other related methods for determining the electrical conductivity of water are described in Test Methods D1125.
SCOPE
1.1 This test method covers the determination of the electrical conductivity of electrocoat baths or ultrafiltrate samples using commercially available equipment.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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ABSTRACT
This specification covers the requirements for a coating that is a mixture of cadmium and tin mechanically deposited on metal products. The coating shall be 45 to 75 mass % cadmium, the remainder tin. All steel parts that have ultimate tensile strength of 1000 MPa and above and that contain tensile stresses caused by machining, grinding, straightening, or cold forming operation shall be given a stress relief heat treatment prior to cleaning and metal deposition. High-strength steels that have heavy oxide or scale shall be cleaned before application of the coating in accordance with guide B 242. Chromate treatment for Type II shall be done in a solution containing hexavalent chromium. The cadmium-tin coating shall be sufficiently adherent to the basis metal to pass the prescribed testing. Steel springs and other high-strength steel parts shall be free from hydrogen embrittlement. The coating shall be uniform in appearance and substantially free of blisters, pits, nodules, flaking and other defects that can adversely affect the function of the coating. Chemical composition of the cadmium-tin coating shall be determined when required on the purchase order by procedures given in methods E 87 or test methods E 396. The thickness of the coating shall be determined by the microscopical method, the magnetic method, or the beta backscatter method as applicable. Chromate conversion coatings of cadmium-tin both have an essentially silvery-white appearance. Adhesion of the cadmium-tin deposit to the basis metal shall be tested in a manner that is consistent with the service requirements of the coated article. Coated parts to be tested for the absence of embrittlement from cleaning shall be tested for brittle failure in accordance with a suitable method.
SCOPE
1.1 This specification covers the requirements for a coating that is a mixture of cadmium and tin mechanically deposited on metal products. The coating is provided in various thicknesses up to and including 12 μm.
1.2 Mechanical deposition greatly reduces the risk of hydrogen embrittlement and is suitable for coating bores and recesses in many parts that cannot be conveniently plated electrolytically. (See Appendix X1.)
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazards statements, see Section 7.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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ABSTRACT
This specification covers the requirements for coating of cadmium mechanically deposited on metal products. Cadmium coatings shall classified on the basis of thickness, as follows: Class 12; Class 8; and Class 5. Cadmium coatings shall be identified as Type I and Type II on the basis of supplementary treatment required. The coating shall be uniform in appearance and free of blisters, pits, nodules, flaking, and other defects that can adversely affect the function of the coating. All steel parts that have ultimate tensile strength and that contains tensile stresses caused by machining, grinding, straightening, or cold-forming operation shall be given a stress relief heat treatment prior to cleaning and metal deposition. The minimum hours to failure (appearance of white corrosion products and red rust for mechanically deposited cadmium coatings on iron and steel) of Type I and Type II coatings shall be indicated to guarantee satisfactory performance. The test specimen shall undergo adhesion, corrosion resistance, and appearance tests. The thickness of the coating shall be determined by the microscopical method, or the magnetic method, or the beta backscatter method, as applicable.
SCOPE
1.1 This specification covers the requirements for a coating of cadmium mechanically deposited on metal products. The coating is provided in various thicknesses up to and including 12 μm.
1.2 Mechanical deposition greatly reduces the risk of hydrogen embrittlement and is suitable for coating bores and recesses in many parts that cannot be conveniently electroplated (see Appendix X3).
1.3 Cadmium coatings are usually applied to provide engineering properties and corrosion resistance. The performance of a cadmium coating depends largely on its thickness and the kind of environment to which it is exposed. Without proof of satisfactory correlation, accelerated tests such as the salt spray (fog) test cannot be relied upon to predict performance in other environments, nor will these serve as comparative measures of the corrosion resistance afforded by coatings of different metals. Thus, although there is a marked superiority of cadmium coatings over zinc coatings of equal thickness in the salt spray test, this is often not the case under conditions of use, so that further testing in the service environment should be conducted.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements, see 1.5 and 1.6.
1.5 Warning—Cadmium is toxic and must not be used in a coating for articles that can come into contact with food or beverages, or for dental or other equipment that can be inserted into the mouth. Consult appropriate agencies for regulations in this connection.
1.6 Warning—Because of the toxicity of cadmium vapors and cadmium oxide fumes, cadmium-coated articles must not be used at temperatures of 320 °C and above. They must not be welded, spot-welded, soldered, or otherwise strongly heated without adequate ventilation that will efficiently remove all toxic fumes.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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ABSTRACT
This specification covers the requirements for electroplated nickel coatings applied to metal products for engineering applications (for example, for use as a buildup for mismachined or worn parts), for electronics applications (including as underplates in contacts or interconnections), and in certain joining applications. Coatings shall be available in any one of the following types: Type 1, coatings electroplated from solutions not containing hardeners, brighteners, or stress control additives; Type 2, electrodeposits used at moderate temperatures, and contain sulfur or other codeposited elements or compounds that are present to increase the hardness, refine grain structure, or control internal stress; and Type 3, electroplates containing dispersed submicron particles such as silicon carbide, tungsten carbide, and aluminum oxide that are present to increase hardness and wear resistance at specified temperatures. Metal parts shall undergo pre- and post-coating treatments to reduce the risk of hydrogen embrittlement, and peening. Coatings shall be sampled, tested, and conform accordingly to specified requirements as to appearance, thickness (measured either destructively by microscopical or coulometric method, or nondestructively by magnetic or X-ray method), adhesion (examined either by bend, file, heat and quench, or push test), porosity (assessed either by hot water, ferroxyl, or flowers of sulfur test), workmanship, and hydrogen embrittlement relief.
SCOPE
1.1 This specification covers the requirements for electroplated nickel coatings applied to metal products for engineering applications, for example, for use as a buildup for mismachined or worn parts, for electronic applications, including as underplates in contacts or interconnections, and in certain joining applications.
1.2 Electroplating of nickel for engineering applications (Note 1) requires technical considerations significantly different from decorative applications because the following functional properties are important:
1.2.1 Hardness, strength, and ductility,
1.2.2 Wear resistance,
1.2.3 Load bearing characteristics,
1.2.4 Corrosion resistance,
1.2.5 Heat scaling resistance,
1.2.6 Fretting resistance, and
1.2.7 Fatigue resistance.
Note 1: Functional electroplated nickel coatings usually contain about 99 % nickel, and are most frequently electrodeposited from a Watts nickel bath or a nickel sulfamate bath. Typical mechanical properties of nickel electroplated from these baths, and the combined effect of bath operation and solution composition variables on the mechanical properties of the electrodeposit are given in Guide B832. When electroplated nickel is required to have higher hardnesses, greater wear resistance, certain residual stress values and certain leveling characteristics, sulfur and other substances are incorporated in the nickel deposit through the use of certain addition agents in the electroplating solution. For the effect of such additives, see Section 4 and Annex A3. Cobalt salts are sometimes added to the plating solution to produce harder nickel alloy deposits.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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SIGNIFICANCE AND USE
4.1 The routine measurement of the ductility of electrodeposited and autocatalytically deposited metal coatings can be useful in process control, especially when the electroplating process is used for decorative and engineering purposes.
SCOPE
1.1 This practice covers a test procedure for determining the ductility of electrodeposited and autocatalytically deposited coatings on sheet or strip basis metals. The purpose of the test is to determine the resistance of metal coatings to cracking during distortion.2
1.2 Test Methods E8 can be used if the coatings are too ductile and require mandrels too small to be practical.
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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SIGNIFICANCE AND USE
4.1 Nickel/chromium and copper/nickel/chromium electrodeposited coatings are widely used for decorative and protective applications. The Corrodkote test provides a method of controlling the quality of electroplated articles and is suitable for manufacturing control, as well as research and development.
SCOPE
1.1 This test method covers the Corrodkote2 method of evaluating the corrosion performance of copper/nickel/chromium and nickel/chromium coatings electrodeposited on steel, zinc alloys, aluminum alloys, plastics and other substrates.
Note 1: The following ASTM standards are not requirements. They are reference for information only: Practice B537, Specification B456, Test Method B602, and Specification B604.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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SCOPE
1.1 This specification covers the requirements for electrodeposited zinc iron alloy coatings on metals.
1.2 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 The following precautionary caveat pertains to the test method portion only, Section 8, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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ABSTRACT
This specification covers the requirements for electrodeposited cadmium coatings on products of iron, steel, and other metals. Cadmium coatings are used for corrosion resistance and for corrosion prevention of the basis metal part. The as deposited coating (Type I) is useful for the lowest cost protection in a mild or noncorrosive environment where early formation of white corrosion products is not detrimental or harmful to the function of a component. The prime purpose of the supplementary chromate finishes (Types II and III) on the electroplated cadmium is to increase corrosion resistance.Electrodeposited cadmium coatings shall be classified on the basis of thickness as Class 25, 12, 8, and 5. The coating shall be essentially pure cadmium produced by electrodeposition usually from an alkaline cyanide solution. The basis metal shall be subjected to such cleaning procedures as necessary to ensure a surface satisfactory for subsequent electroplating. Cadmium shall be deposited directly on the basis metal part without an undercoat of another metal except when the part is either stainless steel or aluminum and its alloys. The plating shall be applied after all basis metal heat treatments and mechanical operations. The thickness of the coating everywhere on the significant surface shall conform to the requirements of the specified class. The cadmium coating shall be sufficiently adherent to the basis metal to pass the tests. The supplementary Type II chromate film shall be adherent, nonpowdery, and abrasion resistant. The thickness of electrodeposited cadmium coatings shall be determined by the applicable test methods.
SCOPE
1.1 This specification covers the requirements for electrodeposited cadmium coatings on products of iron, steel, and other metals.
Note 1: Cadmium is deposited as a coating principally on iron and steel products. It can also be electrodeposited on aluminum, brass, beryllium copper, copper, nickel, and powder metallurgy parts.
1.2 The coating is provided in various thicknesses up to and including 25 μm either as electrodeposited or with supplementary finishes.
1.3 Cadmium coatings are used for corrosion resistance and for corrosion prevention of the basis metal part. The as-deposited coating (Type I) is useful for the lowest cost protection in a mild or noncorrosive environment where early formation of white corrosion products is not detrimental or harmful to the function of a component. The prime purpose of the supplementary chromate finishes (Types II and III) on the electroplated cadmium is to increase corrosion resistance. Chromating will retard or prevent the formation of white corrosion products on surfaces exposed to various environmental conditions as well as delay the appearance of corrosion from the basis metal.
1.4 Cadmium plating is used to minimize bi-metallic corrosion between high-strength steel fasteners and aluminum in the aerospace industry. Undercutting of threads on fastener parts is not necessary as the cadmium coating has a low coefficient of friction that reduces the tightening torque required and allows repetitive dismantling.
1.5 Cadmium-coated parts can easily be soldered without the use of corrosive fluxes. Cadmium-coated steel parts have a lower electrical contact resistance than zinc-coated steel. The lubricity of cadmium plating is used on springs for doors and latches and for weaving machinery operating in high humidity. Corrosion products formed on cadmium are tightly adherent. Unlike zinc, cadmium does not build up voluminous corrosion products on the surface. This allows for proper functioning during corrosive exposure of moving parts, threaded assemblies, valves, and delicate mechanisms without jamming with debris.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and R...
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This document specifies recommendations and requirements for the selection of coating materials, the pre-treatment of rollers, the preparation and post-treatment of the coatings, as well as the quality and performance evaluation of high velocity oxygen fuel (HVOF) cermet coatings used on metallurgical roll components. This document is applicable to four metallurgical rollers: pot inner roller (sink/stabilizing roller) of continuous galvanized line (CGL), cold rolling process roller, hot-rolled straightening roller and furnace roller.
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This document specifies the designation and the characterization methods metallic coatings that provide electromagnetic interference (EMI) shielding for parts fabricated from plastics, ceramics, glasses and other materials. The designation consists of the EMI shielding effectiveness in a specific frequency range and the adhesion of metallic coatings to the substrate, as well as the substrate material and the principal component, manufacturing process and thickness of the metallic coatings. The characterization methods consist of the methods to determine the EMI shielding effectiveness of metallic coatings and those to evaluate the adhesion of metallic coatings to the substrate.
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SIGNIFICANCE AND USE
3.1 The surface roughness of PM parts is an important characteristic in relation to factors such as their load-bearing, wear, sealing, sliding, adhesion, electrical contact, and lubricant retention properties.
3.2 Surface roughness may also be critical for component assembly or system performance. Dimensional fit and mating surface interaction may require certain surface roughness requirements to meet performance specifications.
SCOPE
1.1 These test methods cover measuring the surface roughness of powder metallurgy (PM) products at all stages of manufacturing from green compact to fully hardened finished component.
1.2 These test methods provide the definition and schematic of some common surface roughness parameters (Ra, Rt, and RzISO)
1.3 This standard specifies two different standardized procedures for measuring the surface roughness of PM parts.
1.3.1 Method 1 uses a conical stylus and a Gaussian filter.
1.3.2 Method 2 uses a chisel (knife) edge stylus.
1.3.3 Each test method results in a different measure of surface roughness and the results are not directly comparable.
1.4 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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SIGNIFICANCE AND USE
5.1 Hydrogen is evolved during metal electrodeposition in aqueous baths. Some of this hydrogen enters parts during plating. If the absorbed hydrogen is at a level presenting embrittlement hazards to high-strength steel, it is removed by baking parts after plating to expel this hydrogen. However, the lack of plate porosity itself may block hydrogen egress. Thus, it becomes important to know both the relative amount of hydrogen absorbed and the plate porosity.
5.2 This test provides a quantitative control number for cadmium plate porosity that can be used to control a cadmium plating process and the status of cadmium-plated hardware. It can also be used for plating process troubleshooting and research and development to determine the effects on plate porosity by process variables, contaminants, and materials. When used to control a critical process, control numbers for plate porosity must be determined by correlation with stress rupture specimens or other acceptable standards.
5.3 There is no prime standard for plate porosity. For this reason, two ovens must be used, with tests alternated between ovens. Data from the ovens are compared to ensure no equipment change has occurred.
SCOPE
1.1 This test method covers an electronic hydrogen detection instrument procedure for measurement of plating permeability to hydrogen. This method measures a variable related to hydrogen absorbed by steel during plating and to the hydrogen permeability of the plate during post plate baking. A specific application of this method is controlling cadmium-plating processes in which the plate porosity relative to hydrogen is critical, such as cadmium on high-strength steel.
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. For specific hazard statement, see Section 8.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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ABSTRACT
This specification establishes the requirements for electrodeposited zinc coatings applied to iron or steel articles for corrosion protection purposes. Electrodeposited zinc-coated steel wires or sheets are not covered here. The coatings shall be provided in four standard thickness classes in the as-plated condition or with one of three types of supplementary finishes. The surfaces of the articles shall under go pre-plating basis metal cleaning, pre- and post-coating treatment for reducing the risk of hydrogen embrittlement, and reactivation and supplementary treatments. Coatings should be sampled, prepared, tested and conform accordingly to specified requirements as to appearance (luster and workmanship), thickness, adhesion, corrosion resistance, and hydrogen embrittlement.
SCOPE
1.1 This specification covers material and process requirements for electrodeposited zinc coatings applied to iron or steel articles to protect them from corrosion.
1.2 This specification is not intended to provide the design activity with all the background needed to properly specify their zinc coating requirements. The users of Specification B633 are encouraged to review this specification in its entirety including the appendices, and access the supplementary papers, other standards, and published literature referenced herein and within other related references.
1.3 The coatings are provided in four standard thickness classes (4.1), in the as-plated condition or with one of five types of supplementary finishes (4.2).
1.4 High strength metals, including high strength steels having a tensile strength greater than 1700 MPa (247 ksi, 46 HRC) should not be zinc electroplated in accordance with this specification.
1.5 It does not cover continuous processes for electrodeposited zinc coated steel wire or sheets (see Specification A591/A591M for sheets).
1.6 For zinc electroplating of mechanical fasteners, the purchaser is encouraged to consider Specification F1941/F1941M.
1.7 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.9 This standard has been revised to address RoHS requirements that seek to limit the exposure of workers and the public from exposure to toxic metals. Additional types V and VI have been added to permit non-chromate passivate treatments to be used in replacement of hexavalent chromium.
1.10 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
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SIGNIFICANCE AND USE
4.1 The procedure described in this test method is designed to provide a method by which the coating weight of zirconium treatments on metal substrates may be determined.
4.2 This test method is applicable for determination of the total coating weight and the zirconium coating weight of a zirconium-containing treatment.
SCOPE
1.1 This test method covers the use of X-ray fluorescence (XRF) spectrometry for the determination of the mass of zirconium (Zr) coating weight per unit area of metal substrates.
1.2 Coating treatments can also be expressed in units of linear thickness provided that the density of the coating is known, or provided that a calibration curve has been established for thickness determination using standards with treatment matching this of test specimens to be analyzed. For simplicity, the method will subsequently refer to the determination expressed as coating weight.
1.3 XRF is applicable for the determination of the coating weight as zirconium or total coating weight of a zirconium containing treatment, or both, on a variety of metal substrates.
1.4 The maximum measurable coating weight for a given coating is that weight beyond which the intensity of the characteristic X-ray radiation from the coating or the substrate is no longer sensitive to small changes in weight.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish languagesale 15% off
- Standard4 pagesEnglish languagesale 15% off
This document specifies a method for measuring the thickness of the individual nickel layers in electroplated multilayer nickel coatings and measuring the potential differences between the individual nickel layers in electroplated multilayer nickel coatings.
The measurement of coatings or layer systems other than electroplated multilayer nickel coatings is outside the scope of this document.
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This document specifies a method for non-destructive measurements of the thickness of conductive coatings on non-conductive base materials. This method is based on the principle of the sheet resistivity measurement and is applicable to any conductive coatings and layers of metal and semiconductor materials. In general, the probe has to be adjusted to the conductivity and the thickness of the respective application. However, this document focuses on metallic coatings on non-conductive base materials (e.g. copper on plastic substrates, printed circuit boards).
This method is also applicable to thickness measurements of conductive coatings on conductive base materials, if the resistivity of the coating and the base material is significantly different. However, this case is not considered in this document.
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