Weibull analysis

IEC 61649:2008 provides methods for analysing data from a Weibull distribution using continuous parameters such as time to failure, cycles to failure, mechanical stress, etc. This standard is applicable whenever data on strength parameters, e.g. times to failure, cycles, stress, etc. are available for a random sample of items operating under test conditions or in-service, for the purpose of estimating measures of reliability performance of the population from which these items were drawn. The main changes with respect to the previous edition are as follows: the title has been shortened and simplified to read "Weibull analysis"; and provision of methods for both analytical and graphical solutions have been added.

Analyse de Weibull

La CEI 61649:2008 fournit des méthodes pour analyser les données d'une distribution de Weibull en utilisant les paramètres continus tels que temps avant défaillance, nombre de cycles avant défaillance, contraintes mécaniques, etc. La présente norme est applicable dès que des données sur des paramètres cruciaux tels que temps avant défaillance, contraintes, etc. sont disponibles pour un échantillon aléatoire d'entités fonctionnant dans des conditions d'essais ou en service, afin d'estimer des mesures de performance de fiabilité de la population dont ces entités sont issues. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente: le titre a été raccourci et se lit maintenant comme "Analyse de Weibull"; et des méthodes pour des solutions à la fois analytiques et graphiques ont été ajoutées.

General Information

Status
Published
Publication Date
12-Aug-2008
Technical Committee
Current Stage
PPUB - Publication issued
Start Date
15-Sep-2008
Completion Date
13-Aug-2008
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IEC 61649
Edition 2.0 2008-08
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Weibull analysis
Analyse de Weibull
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IEC 61649
Edition 2.0 2008-08
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Weibull analysis
Analyse de Weibull
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
XB
CODE PRIX
ICS 03.120.01; 03.120.30 ISBN 2-8318-9954-0
– 2 – 61649 © IEC:2008
CONTENTS
FOREWORD.5
INTRODUCTION.7
1 Scope.8
2 Normative references .8
3 Terms, definitions, abbreviations and symbols.8
3.1 Terms and definitions .8
3.2 Abbreviations .10
3.3 Symbols .10
4 Application of the techniques.11
5 The Weibull distribution .11
5.1 The two-parameter Weibull distribution.11
5.2 The three-parameter Weibull distribution .13
6 Data considerations.13
6.1 Data types.13
6.2 Time to first failure .13
6.3 Material characteristics and the Weibull distribution .13
6.4 Sample size .13
6.5 Censored and suspended data .14
7 Graphical methods and goodness-of-fit .14
7.1 Overview .14
7.2 How to make the probability plot.14
7.2.1 Ranking.15
7.2.2 The Weibull probability plot .15
7.2.3 Dealing with suspensions or censored data .15
7.2.4 Probability plotting.17
7.2.5 Checking the fit .17
7.3 Hazard plotting.18
8 Interpreting the Weibull probability plot.19
8.1 The bathtub curve .19
8.1.1 General .19
8.1.2 β < 1 – Implies early failures.19
8.1.3 β = 1 – Implies constant instantaneous failure rate.20
8.1.4 > 1 – Implies wear-out.20
β
8.2 Unknown Weibull modes may be "masked".20
8.3 Small samples.21
8.4 Outliers .22
8.5 Interpretation of non-linear plots.22
8.5.1 Distributions other than the Weibull .25
8.5.2 Data inconsistencies and multimode failures .25
9 Computational methods and goodness-of-fit .25
9.1 Introduction .25
9.2 Assumptions and conditions .26
9.3 Limitations and accuracy .26
9.4 Input and output data .26

61649 © IEC:2008 – 3 –
9.5 Goodness-of-fit test.27
9.6 MLE – point estimates of the distribution parameters β and η .27
9.7 Point estimate of the mean time to failure.28
9.8 Point estimate of the fractile (10 %) of the time to failure.28
9.9 Point estimate of the reliability at time t (t ≤ T).28
9.10 Software programs .28
10 Confidence intervals.28
10.1 Interval estimation of β .28
10.2 Interval estimation of η .29
10.3 MRR Beta-binomial bounds .30
10.4 Fisher's Matrix bounds .30
10.5 Lower confidence limit for B .31
10.6 Lower confidence limit for R .31
11 Comparison of median rank regression (MRR) and maximum likelihood (MLE)
estimation methods .31
11.1 Graphical display.31
11.2 B life estimates sometimes known as B or L percentiles .31
11.3 Small samples.32
11.4 Shape parameter β.32
11.5 Confidence intervals.32
11.6 Single failure .32
11.7 Mathematical rigor.32
11.8 Presentation of results .32
12 WeiBayes approach.33
12.1 Description.33
12.2 Method.33
12.3 WeiBayes without failures .33
12.4 WeiBayes with failures .33
12.5 WeiBayes case study .34
13 Sudden death method .35
14 Other distributions .37
Annex A (informative) Examples and case studies .38
Annex B (informative) Example of computations .40
Annex C (informative) Median rank tables.42
Annex D (normative) Statistical Tables .47
Annex E (informative) Spreadsheet example.48
Annex F (informative) Example of Weibull probability paper.55
Annex G (informative) Mixtures of several failure modes.
...

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