Report on the development of cogeneration

IEC TR 63388:2021 introduces the widely used technical scheme of cogeneration (also known as combined heat and power (CHP)), and gives the corresponding cases. The technical schemes of cogeneration covered in this technical report can be divided into two categories. One is cogeneration based on steam turbine, which is generally applied in thermal power plants; The other is cogeneration based on other prime movers, such as fuel cell, micro gas turbine, internal combustion engine, Stirling engine, ORC, etc.
This document gives some cases of cogeneration, mainly including:
• CHP based on extraction turbine;
• CHP based on back pressure turbine;
• Low-vacuum heating mode;
• LP cylinder steam bypassed heating mode;
• CHP based on steam turbine with synchro-self-shift clutches;
• Gas-steam combined cycle CHP;
• Micro gas turbine CHP;
• Stirling engine CHP;
• Fuel cell CHP; and
• ORC CHP.
The characteristics, components and technical requirements of these technical schemes are introduced in this document.
By collecting existing standards of CHP, this document also identifies the gaps of CHP standardization and put forward a roadmap for future CHP standards.
This document is prepared based on limited expert resources. Thus, some cogeneration cases could not be covered in this document, such as:
• Solar cogeneration; and
• Internal combustion engine cogeneration.

General Information

Status
Published
Publication Date
06-Dec-2021
Technical Committee
Current Stage
PPUB - Publication issued
Start Date
03-Jan-2022
Completion Date
07-Dec-2021
Ref Project

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IEC TR 63388 ®
Edition 1.0 2021-12
TECHNICAL
REPORT
colour
inside
Report on the development of cogeneration
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IEC TR 63388 ®
Edition 1.0 2021-12
TECHNICAL
REPORT
colour
inside
Report on the development of cogeneration

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 27.040 ISBN 978-2-8322-1058-7

– 2 – IEC TR 63388:2021 © IEC 2021
CONTENTS
FOREWORD . 4
1 Background . 6
1.1 Task following SMB decision . 6
1.2 Scope . 7
1.3 Purpose . 8
2 Terms, definitions and abbreviated terms . 8
2.1 Terms and definitions . 8
2.2 Abbreviated terms . 10
3 Overview of CHP . 10
3.1 What is CHP? . 10
3.2 Benefits of CHP . 12
3.3 Efficiency of CHP system . 13
4 Market situation of cogeneration . 14
4.1 Global situation . 14
4.2 European situation . 14
4.3 American situation . 15
4.4 Asian situation . 15
4.5 Summary . 17
5 CHP based on steam turbine . 17
5.1 General introduction . 17
5.2 Technical characteristics . 18
5.2.1 CHP based on extraction turbine . 18
5.2.2 CHP based on back pressure turbine . 18
5.2.3 Low-vacuum heating mode . 19
5.2.4 LP cylinder steam bypassed heating mode . 20
5.2.5 CHP based on steam turbine with synchro-self-shift clutch . 21
5.2.6 Special case: gas-steam combined cycle CHP . 22
5.3 Components . 23
5.4 Requirements . 24
5.5 Summary . 26
6 CHP based on other processes . 26
6.1 General . 26
6.2 Technical characteristics . 27
6.2.1 Gas turbine CHP . 27
6.2.2 Stirling engine CHP . 28
6.2.3 Fuel cell CHP . 29
6.2.4 ORC CHP . 30
6.3 Components . 31
6.4 Requirements . 32
6.5 Summary . 33
7 Standardization demand of CHP . 33
7.1 Necessity to develop CHP technical standards. 33
7.2 Current status of ISO/IEC standards related to CHP . 34
7.2.1 General . 34
7.2.2 CHP system level . 35
7.2.3 CHP communication level . 35

7.2.4 CHP component level . 35
7.3 Summary . 40
8 CHP standardization roadmap . 40
8.1 Envisaged CHP standard architecture . 40
8.2 Description of the standard architecture . 41
8.3 Developing the path of future standards . 42
8.3.1 Develop path– Start from system to component level . 42
8.3.2 Work of joint working group . 43
8.4 Developing committee recommendations . 43
8.5 Summary . 43

Figure 1 –CHP based on steam turbine . 11
Figure 2 – CHP based on combustion turbine or reciprocating engine . 11
Figure 3 – Example of energy efficiency for different generating systems . 12
Figure 4 – Proportion of different heating modes in urban areas of northern China . 16
Figure 5 – Cogeneration status in Japan by fuel types . 17
Figure 6 – Heating system based on extraction steam turbine . 18
Figure 7 – Back pressure turbine heating system . 19
Figure 8 – Typical diagram of a low-vacuum heating system . 20
Figure 9 –Schematic of LP cylinder steam bypass heating technology . 21
Figure 10 – Heating turbine with synchro-self-shift clutch . 22
Figure 11 – Schematic diagram of combined cycle unit cogeneration . 23
Figure 12 – Typical work flow of CHP system based on steam turbine . 23
Figure 13 – Energy efficiency comparison between small-scale CHP system and
traditional energy services . 27
Figure 14 – CHP system based on micro gas turbine . 28
Figure 15 –CHP system based on STIG . 28
Figure 16 – Typical Stirling engine CHP unit process . 29
Figure 17 – Fuel cell CHP system . 30
Figure 18 – ORC CHP system . 31
Figure 19 – Link between CHP system and user demands . 34

Table 1 – Installed capacity of cogeneration units in Japan as of March 2020 . 16
Table 2 – Status of CHP standards . 36
Table 3 – CHP standard architecture . 41

– 4 – IEC TR 63388:2021 © IEC 2021
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
REPORT ON THE DEVELOPMENT OF COGENERATION

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