EN ISO 16092-2:2020
(Main)Machine tools safety - Presses - Part 2: Safety requirement for mechanical presses (ISO 16092-2:2019)
Machine tools safety - Presses - Part 2: Safety requirement for mechanical presses (ISO 16092-2:2019)
This document, in addition to ISO 16092-1, specifies technical safety requirements and measures to be adopted by persons undertaking the design, manufacture and supply of the following groups of mechanical presses and mechanical press production systems:
— Group 1: Presses with a part revolution clutch(es);
— Group 2: Presses with a servo drive system (Mechanical servo presses).
NOTE 1 Requirements in this document are essentially applicable to both groups of the mechanical press. If a requirement applies to only one group, then the group is specified.
NOTE 2 Other types of motorized drive systems provide similar functionalities to what is commonly called "servo drives" or "servo motors", and as such their use is considered the same within the terms used in this document (e.g. variable frequency drive systems).
The presses covered by this document range in size from small high-speed machines with a single operator producing small workpieces to large relatively slow-speed machines with several operators and large complex workpieces.
This document deals with all significant hazards relevant to mechanical presses and ancillary devices (e.g. moving die cushions, work-piece ejectors, feeding and transfer systems) which are integral to the machine, when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). All phases of the machine life cycle as described in ISO 12100:2010, 5.4 have been taken into consideration.
NOTE 2 All significant hazards means those identified or associated with presses at the time of the publication of this document.
In addition to machines not covered by ISO 16092-1:2017, this document does not cover machines which:
a) transmit energy to impart press slide motion by using hydraulic or pneumatic means;
b) have two or more slides moving in different angular orientations from each other;
NOTE 3 This document applies to presses which have two or more slides moving in the same angular orientations, e.g. a press which has inner and outer slides.
c) transmit energy to impart press slide motion by using a linear motor mechanism(s).
Werkzeugmaschinen-Sicherheit - Pressen - Teil 2: Sicherheitsanforderungen für mechanische Pressen (ISO 16092-2:2019)
Dieses Dokument legt, zusätzlich zu ISO 16092-1, die technischen Sicherheitsanforderungen und maßnahmen fest, die von Personen zu beachten sind, die mit der Konstruktion, der Herstellung und der Lieferung der folgenden Bauarten von hydraulischen Pressen und den folgenden mechanischen Pressenproduktionssystemen betraut sind.
- Bauart 1: Pressen mit kraftschlüssiger(n) Kupplung(en);
- Bauart 2: Pressen mit einem Servo-Antriebssystem. (Mechanische Servopressen).
ANMERKUNG 1 Die Anforderungen in diesem Dokument gelten im Wesentlichen für beide Bauarten der mechanischen Presse. Gilt eine Anforderung nur für eine Bauart, wird die Bauart spezifiziert.
ANMERKUNG 2 Andere Arten von motorisierten Antriebssystemen bieten ähnliche Funktionalitäten wie das, was allgemein als "Servoantriebe" oder "Servomotoren" bezeichnet wird, und als solche wird ihre Verwendung innerhalb der in diesem Dokument verwendeten Begriffe als gleich betrachtet (z. B. variable Frequenzantriebssysteme).
Die durch dieses Dokument abgedeckten Pressen variieren im Größenbereich von kleinen Hochgeschwindigkeitsmaschinen mit einem einzelnen Bediener, welche kleine Werkstücke produzieren bis hin zu großen Maschinen mit relativ langsamer Geschwindigkeit mit mehreren Bedienern und großen komplexen Werkstücken.
Dieses Dokument befasst sich mit allen für mechanische Pressen relevanten signifikanten Gefährdungen und mit Zusatzeinrichtungen (zum Beispiel das Bewegen von Ziehkissen, Werkstückauswürfe, Zuführungs- und Transfersysteme), die ein fester Bestandteil der Maschine sind, und zwar bei bestimmungsgemäßer Verwendung und unter den Bedingungen von missbräuchlicher Verwendung, welche vom Hersteller vernünftigerweise vorhersehbar sind (siehe Abschnitt 4). Alle Phasen der Lebensdauer der Maschine, wie in ISO 12100:2010, 5.4 beschrieben, haben Berücksichtigung gefunden.
ANMERKUNG 2 Alle wesentlichen Gefährdungen sind solche, die zum Zeitpunkt der Veröffentlichung dieses Dokuments identifiziert wurden oder mit Pressen verbunden sind.
Zusätzlich zu den Maschinen, die nicht von ISO 16092-1:2017 abgedeckt werden, deckt dieses Dokument keine Maschinen ab, die:
a) Energie für die Bewegung des Pressenstößels hydraulisch oder pneumatisch übertragen;
b) über zwei oder mehr Stößel verfügen, die sich in unterschiedlichen Winkelausrichtungen zueinander bewegen;
ANMERKUNG 3 Dieses Dokument gilt für Pressen, die über zwei oder mehr Stößel verfügen, die sich in denselben Winkelausrichtungen bewegen, zum Beispiel eine Presse, die über innere und äußere Stößel verfügt.
c) Energie übertragen, um die Bewegung des Pressenstößels mit Hilfe eines Linearmotor-Mechanismus zu übertragen.
Sécurité des machines-outils - Presses - Partie 2 : Exigences de sécurité pour les presses mécaniques (ISO 16092-2:2019)
Le présent document, appliqué avec l'ISO 16092‑1, spécifie les exigences techniques de sécurité et les dispositions que doivent respecter les personnes chargées de la conception, de la construction et de la fourniture des groupes suivants de presses mécaniques et de systèmes de production des presses mécaniques:
— Groupe 1: Presses à embrayage à friction;
— Groupe 2: Presses avec un système de servo-entraînement (servopresses mécaniques).
NOTE 1 Les exigences du présent document s'appliquent essentiellement à ces deux groupes de presse mécanique. Lorsqu'une exigence ne s'applique qu'à un seul groupe, celui-ci est alors spécifié.
NOTE 2 D'autres types de systèmes d'entraînement motorisés offrent des fonctionnalités similaires à ce que l'on appelle communément les «systèmes de servo-entraînement» ou «servomoteurs», et leur utilisation est donc considérée comme identique dans les termes utilisés dans le présent document (par exemple, les systèmes d'entraînement à fréquence variable).
Les presses couvertes par le présent document vont des petites machines à grande vitesse avec un seul opérateur produisant de petites pièces aux grandes machines à vitesse relativement lente avec plusieurs opérateurs et produisant de grandes pièces complexes.
Le présent document traite de tous les phénomènes dangereux significatifs applicables aux presses mécaniques et dispositifs auxiliaires (par exemple: les coussins mobiles, les éjecteurs de pièces et les systèmes d'alimentation et de transfert) qui font partie intégrante de la machine, lorsqu'elles sont utilisées normalement et dans les conditions de mauvais usage raisonnablement prévisible par le fabricant (voir l'Article 4). Toutes les phases du cycle de vie de la machine, telles que décrites dans l'ISO 12100:2010, 5.4 ont été prises en compte.
NOTE 2 L'expression «tous les phénomènes dangereux significatifs» fait référence à ceux qui sont identifiés ou associés aux presses au moment de la publication du présent document.
Outre les machines non couvertes par l'ISO 16092‑1:2017, le présent document ne couvre pas les machines qui:
a) transmettent de l'énergie pour donner un mouvement du coulisseau de la presse en utilisant des moyens hydrauliques ou pneumatiques;
b) ont deux ou plusieurs coulisseaux mobiles dans différentes positions angulaires les uns par rapport aux autres;
NOTE 3 Le présent document s'applique aux presses qui ont deux ou plusieurs coulisseaux mobiles dans le même positionnement angulaire, par exemple, une presse qui a des coulisseaux intérieurs et extérieurs.
c) transmettent de l'énergie pour donner un mouvement du coulisseau de la presse en utilisant un ou des mécanisme(s) de moteur linéaire(s).
Varnost obdelovalnih strojev - Stiskalnice - 2. del: Varnostna zahteva za mehanske stiskalnice
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-februar-2021
Nadomešča:
SIST EN 692:2006+A1:2009
Varnost obdelovalnih strojev - Stiskalnice - 2. del: Varnostna zahteva za mehanske
stiskalnice
Machine tools safety - Presses - Part 2: Safety requirement for mechanical presses
Werkzeugmaschinen Sicherheit - Pressen - Teil 2: Mechanische Pressen
Sécurité des machines-outils - Presses - Partie 2 : Exigences de sécurité pour les
presses mécaniques
Ta slovenski standard je istoveten z: EN ISO 16092-2:2020
ICS:
25.120.10 Kovaški stroji. Stiskalnice. Forging equipment. Presses.
Škarje Shears
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN ISO 16092-2
EUROPEAN STANDARD
NORME EUROPÉENNE
September 2020
EUROPÄISCHE NORM
ICS 25.080.01 Supersedes EN 692:2005+A1:2009
English Version
Machine tools safety - Presses - Part 2: Safety requirement
for mechanical presses (ISO 16092-2:2019)
Sécurité des machines-outils - Presses - Partie 2 : Werkzeugmaschinen - Sicherheit von Pressen - Teil 2:
Exigences de sécurité pour les presses mécaniques Mechanische Pressen (ISO 16092-2:2019)
(ISO 16092-2:2019)
This European Standard was approved by CEN on 29 July 2020.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 16092-2:2020 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of EU Directive 2006/42/EC aimed to be covered . 4
European foreword
This document (EN ISO 16092-2:2020) has been prepared by Technical Committee ISO/TC 39 "Machine
tools" in collaboration with Technical Committee CEN/TC 143 “Machine tools - Safety” the secretariat of
which is held by SNV.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by March 2021, and conflicting national standards shall
be withdrawn at the latest by March 2021.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 692:2005+A1:2009.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For the relationship with EU Directive(s) see informative Annex ZA, which is an integral part of this
document.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Endorsement notice
The text of ISO 16092-2:2019 has been approved by CEN as EN ISO 16092-2:2020 without any
modification.
Annex ZA
(informative)
Relationship between this European Standard and the essential
requirements of EU Directive 2006/42/EC aimed to be covered
This European Standard has been prepared under a Commission’s standardization request "M/396
Mandate to CEN and CENELEC for Standardisation in the field of machinery " to provide one voluntary
means of conforming to essential requirements of Directive 2006/42/EC of the European Parliament
and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast).
Once this standard is cited in the Official Journal of the European Union under that Directive,
compliance with the normative clauses of this standard given in Table ZA.1 confers, within the limits of
the scope of this standard, a presumption of conformity with the corresponding essential requirements
of that Directive, and associated EFTA regulations.
Table ZA.1 — Correspondence between this European Standard and Annex I of Directive
2006/42/EC
The relevant
Essential
Requirements Clause(s)/sub-clause(s) of this EN Remarks/Notes
of Directive
2006/42/EC
1.1.2 Principles 5.1
of safety
integration
1.1.8 Seating not covered
1.2. Control 5.2/5.3/5.4/5.5
systems
1.3.2 Risk of 5.2.5/5.2.10.1
break-up during
operation
1.3.3 Risk due to 5.2.5/5.2.7/5.2.10.1/5.2.10.3/5.3.6
falling or ejected
objects
1.3.7 Risks 5.5.1/5.5.2.1/5.5.3.1
related to
moving parts
1.3.8 Choice of 5.5.1/5.5.2.1/5.5.3.1
protection
against risks
arising from
moving parts
1.3.9 Risks of 5.2.6.1/5.2.10.2/5.4.1/5.4.2.1/5.4.6/5.4.7/5.5.1/5.5.3.1
uncontrolled
movements
The relevant
Essential
Requirements Clause(s)/sub-clause(s) of this EN Remarks/Notes
of Directive
2006/42/EC
1.4 required 5.3.2/5.4.1/5.4.7/5.5.2.1 c)/5.5.3.1 b)
characteristics
of guards and
protective
devices
1.5.1 Electricity 5.8.1
supply
1.5.4 Errors of not covered
fitting
1.6.1 Machinery 5.5.2.1/5.5.3.1/5.5.3.5
maintenance
1.7.1 5.2.6.2/7.5
1.7.3 7.2
1.7.4 7.4
WARNING 1 — Presumption of conformity stays valid only as long as a reference to this European
Standard is maintained in the list published in the Official Journal of the European Union. Users of this
standard should consult frequently the latest list published in the Official Journal of the European
Union.
WARNING 2 — Other Union legislation may be applicable to the product(s) falling within the scope of
this standard.
INTERNATIONAL ISO
STANDARD 16092-2
First edition
2019-10
Machine tools safety — Presses —
Part 2:
Safety requirement for mechanical
presses
Sécurité des machines-outils - Presses —
Partie 2: Exigences de sécurité pour les presses mécaniques
Reference number
ISO 16092-2:2019(E)
©
ISO 2019
ISO 16092-2:2019(E)
© ISO 2019
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
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ii © ISO 2019 – All rights reserved
ISO 16092-2:2019(E)
Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 List of significant hazards . 3
5 Safety requirements and/or measures . 3
5.1 General . 3
5.2 Basic design considerations . 3
5.2.1 Hydraulic and pneumatic systems — Common features . 3
5.2.2 Pneumatic systems . 3
5.2.3 Hydraulic systems . 4
5.2.4 Electric systems . 4
5.2.5 Mechanical brake . 4
5.2.6 Slide adjustment . . . 5
5.2.7 Slide counterbalance systems . 5
5.2.8 Operating valves and exhaust systems . 5
5.2.9 Additional requirements for Group 1 presses . 6
5.2.10 Additional requirements for Group 2 presses . 6
5.3 Mechanical hazards in the tools area . 6
5.3.1 Major danger zone . 6
5.3.2 Safeguarding measures . 6
5.3.3 Other safety requirements . 7
5.3.4 Release of trapped persons in the tools area . 7
5.3.5 Release of persons trapped inside enclosed areas . 7
5.3.6 Prevention of gravity fall during maintenance or repair . 7
5.4 Control and monitoring system . 8
5.4.1 Control and monitoring functions . 8
5.4.2 Muting .10
5.4.3 Selection devices .10
5.4.4 Position sensors.10
5.4.5 Control devices .11
5.4.6 Valves .
...
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