Railway applications - Welding of railway vehicles and components - Part 5: Inspection, testing and documentation

This series of standards applies to welding of metallic materials in the manufacture and maintenance of railway vehicles and their parts.
This part of the series defines the classification levels as well as the requirements for manufacturers of welded railway vehicles and components.
This part of the series specifies:
- inspections and testing to be executed on the welds;
- destructive as well as non-destructive tests to be performed;
- necessary documentation to issue to declare the conformity of the products.

Bahnanwendungen - Schweißen von Schienenfahrzeugen und -fahrzeugteilen - Teil 5: Prüfung und Dokumentation

Diese Normenreihe gilt für das Schweißen metallischer Werkstoffe bei der Herstellung und Instandsetzung von Schienenfahrzeugen und -fahrzeugteilen.
Dieses Dokument
—   definiert die an den Schweißnähten durchzuführenden Prüfungen,
—   legt die Durchführung der zerstörenden und zerstörungsfreien Prüfungen fest, und
—   definiert die notwendigen Dokumentationen zur Herausgabe der Produktkonformitätserklärung.

Applications ferroviaires - Soudage des véhicules et des composants ferroviaires - Partie 5 : Vérifications, contrôles et documentation

Le présent document spécifie :
—   les contrôles et les essais à effectuer sur les soudures ;
—   les contrôles destructifs et non destructifs à réaliser ;
—   la documentation nécessaire à la déclaration de conformité des produits.

Železniške naprave - Varjenje železniških vozil in sestavnih delov - 5. del: Nadzor, preskušanje in dokumentacija

Ta skupina standardov se uporablja za varjenje kovinskih materialov pri izdelavi in vzdrževanju železniških vozil ter njihovih delov.
Ta del skupine standardov določa stopnje razvrstitve in zahteve za proizvajalce varjenih železniških vozil in komponent.
Ta del skupine standardov določa:
– pregled in preskušanje zvarov;
– porušitvene in neporušitvene preskuse, ki jih je treba izvesti;
– dokumentacijo, ki jo je treba izdati za potrditev skladnosti izdelkov.

General Information

Status
Published
Publication Date
14-Mar-2023
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
15-Mar-2023
Due Date
07-Dec-2021
Completion Date
15-Mar-2023

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SLOVENSKI STANDARD
01-maj-2023
Železniške naprave - Varjenje železniških vozil in sestavnih delov - 5. del: Nadzor,
preskušanje in dokumentacija
Railway applications - Welding of railway vehicles and components - Part 5: Inspection,
testing and documentation
Bahnanwendungen - Schweißen von Schienenfahrzeugen und -fahrzeugteilen - Teil 5:
Prüfung und Dokumentation
Applications ferroviaires - Soudage des véhicules et des composants ferroviaires - Partie
5 : Vérification, contrôles et documentations
Ta slovenski standard je istoveten z: EN 15085-5:2023
ICS:
25.160.10 Varilni postopki in varjenje Welding processes
45.060.01 Železniška vozila na splošno Railway rolling stock in
general
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 15085-5
EUROPEAN STANDARD
NORME EUROPÉENNE
March 2023
EUROPÄISCHE NORM
ICS 25.160.10; 45.060.01 Supersedes EN 15085-5:2007
English Version
Railway applications - Welding of railway vehicles and
components - Part 5: Inspection, testing and
documentation
Applications ferroviaires - Soudage des véhicules et des Bahnanwendungen - Schweißen von
composants ferroviaires - Partie 5 : Vérification, Schienenfahrzeugen und -fahrzeugteilen - Teil 5:
contrôles et documentation Prüfung und Dokumentation
This European Standard was approved by CEN on 23 January 2023.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2023 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 15085-5:2023 E
worldwide for CEN national Members.

Contents
European foreword . 3
Introduction . 5
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 7
4 Inspection and testing of welded joints . 7
4.1 General . 7
4.2 Inspection and testing before welding . 7
4.2.1 Welding coordination team . 7
4.2.2 Welder or welding operator . 7
4.3 Inspection and testing during welding . 8
4.3.1 Welding coordination team . 8
4.3.2 Welder or welding operator . 8
4.4 Inspection and testing after welding . 8
4.4.1 General . 8
4.4.2 Welding coordination team . 8
4.4.3 Welder or welding operator . 8
4.5 Qualification of visual inspection personnel. 8
4.5.1 General . 8
4.5.2 Visual Inspection . 9
4.6 Requirement for other non-destructive examination personnel . 9
4.7 Type and extent of non-destructive testing . 9
4.8 First article inspection (FAI) . 10
4.8.1 General . 10
4.8.2 Requirements for first article inspection (FAI). 11
4.8.3 Documentation requirements of the FAI . 12
5 Test planning . 12
6 Documentation . 13
7 Management of welding defects . 13
7.1 General . 13
7.2 Non-conformance management process . 13
8 Traceability . 14
Annex ZA (informative) Relationship between this European Standard and the Essential
requirements of Directive (EU) 2016/797 aimed to be covered . 15
Bibliography . 16

European foreword
This document (EN 15085-5:2023) has been prepared by Technical Committee CEN/TC 256 “Railway
applications”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by September 2023, and conflicting national standards shall
be withdrawn at the latest by September 2023.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 15085-5:2007.
This series of European Standards EN 15085 “Railway applications — Welding of railway vehicles and
components” consists of the following parts:
— Part 1: General;
— Part 2: Requirements for welding manufacturers;
— Part 3: Design requirements;
— Part 4: Production requirements;
— Part 5: Inspection, testing and documentation;
— Part 6: Maintenance welding requirements.
a) Normative references have been updated;
b) Clause 3, Terms and definitions has been updated;
c) Clause 4, Inspection and testing of welded joints has been revised;
d) Clause 5, Test planning and acceptance criteria has been revised;
e) Clause 6, Documentation has been revised;
f) Clause 7, Non-conformity has been revised;
g) Clause 8, Sub-contractors has been removed;
h) Clause 9, Declaration of conformity has been removed;
i) Clause 10, Traceability has been revised and renamed in Clause 8;
j) Annex A has been removed;
k) Annex ZA has been added.
This document has been prepared under a Standardization Request given to CEN by the European
Commission and the European Free Trade Association, and supports essential requirements of EU
Directive(s) / Regulation(s).
For relationship with EU Directive(s) / Regulation(s), see informative Annex ZA, which is an integral part
of this document.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and the United
Kingdom.
Introduction
Welding is a special process in the manufacture of railway vehicles and their parts. The required
provisions for this process are defined in the standards series EN ISO 3834. The basis of these provisions
is the basic technical welding standards with respect to the special requirements for the construction of
railway vehicles.
This series of standards applies to welding of metallic materials in the manufacture and maintenance of
railway vehicles and their parts.
It describes the control for the welding process for railway vehicles and their components for new
manufacture and maintenance.
With respect to the railway environment, this series of standards defines the quality requirements for the
welding manufacturer to undertake new building and repair work.
Components, parts and subassemblies are assigned a classification level, based on their safety relevance.
According to these levels, qualifications for welding personnel of the manufacturer are specified.
This series provides an essential link between the weld performance class defined during design, the
quality of the weld, and the demonstration of the required quality by inspection.
This series of standards does not deal with product qualification.
NOTE This series of standards can also be used by internal and external parties, including certification bodies,
to assess the organization's ability to meet customer, regulatory and the organization's own requirements.
1 Scope
This document specifies:
— inspections and testing to be executed on the welds;
— destructive as well as non-destructive tests to be performed;
— necessary documentation to issue to declare the conformity of the products.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 15085-1:— , Railway applications — Welding of railway vehicles and components — Part 1: General
EN 15085-2:2020, Railway applications - Welding of railway vehicles and components - Part 2:
Requirements for welding manufacturer
EN 15085-3:2022, Railway applications - Welding of railway vehicles and components - Part 3: Design
requirements
EN 15085-4:2023, Railway applications - Welding of railway vehicles and components - Part 4: Production
requirements
EN 15085-6:2022, Railway applications - Welding of railway vehicles and components - Part 6:
Maintenance welding requirements
EN 1011-2:2001, Welding - Recommendations for welding of metallic materials - Part 2: Arc welding of
ferritic steels
EN ISO 3834-1:2021, Quality requirements for fusion welding of metallic materials - Part 1: Criteria for the
selection of the appropriate level of quality requirements (ISO 3834-1:2021)
EN ISO 3834-5:2021, Quality requirements for fusion welding of metallic materials - Part 5: Documents
with which it is necessary to conform to claim conformity to the quality requirements of ISO 3834-2, ISO
3834-3 or ISO 3834-4 (ISO 3834-5:2021)
EN ISO 5817:2014, Welding - Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding
...

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