Footwear, leather and imitation leather goods manufacturing machines - Cutting and punching machines - Safety requirements

1.1   This European Standard specifies safety requirements for the design and operation of the machines defined in 1.2.
It takes account of intended use, foreseeable misuse and component and system failure.
1.2   This European Standard applies for cutting and punching machines used in the manufacture of footwear, leather and imitation leather goods and other related components. This European Standard applies to the following cutting and punching machines:
-   swing arm cutting presses with manual or powered swing arm;
-   manual and automatic travelling head cutting presses with powered travelling head;
-   manual and automatic beam cutting presses;
-   punching and perforating presses;
-   C-frame cutting presses.
1.3   This European Standard is not applicable to:
-   mechanical presses;
-   presses intended for working cold metal;
-   fastening, riveting, stitching, stapling, bending or folding machines;
-   guillotines, shears and similar machines;
-   shoe and leather presses as described in EN 12203.
1.4   This European Standard deals with all significant hazards, hazardous situations and events relevant to the footwear, leather and imitation leather goods manufacturing machinery defined in 1.2, when it is used as intended and under the conditions foreseen by the manufacturer (see Clause 4) and is intended for operation in applications by trained persons.
1.5   This European Standard deals with material feeding and handling devices, when attached to the machine.
1.6   This European Standard is not applicable to machines which are manufactured before the date of publication of this European Standard by CEN.

Maschinen zur Herstellung von Schuhen, Leder- und Kunstlederwaren - Stanzmaschinen - Sicherheitsanforderungen

1.1   Diese Europäische Norm enthält Sicherheitsanforderungen für !die" Konstruktion und Betrieb der in 1.2 genannten Maschinen.
Sie berücksichtigt bestimmungsgemäße Verwendung, vorhersehbaren falschen Gebrauch sowie den Ausfall von Bauteilen und Systemen.
1.2   Diese Europäische Norm gilt für Stanzmaschinen, die bei der Herstellung von Schuhen, Leder- und Kunstlederwaren und anderen zugehörigen Teilen verwendet werden. Diese Europäische Norm gilt für die folgenden Stanzmaschinen:
   Schwenkarmstanzen mit einem manuell oder kraftbetätigten Schwenkarm;
   manuell betätigte und automatisch sich bewegende Karrenbalkenstanzen mit kraftbetätigtem Karren-balken;
   manuelle und automatische Brückenstanzen;
   Matrizen- und Perforierstanzen;
   Tellerstanzen.
1.3   Diese Europäische Norm gilt nicht für:
   mechanische Stanzen;
   Stanzen der Metallverarbeitung;
   Maschinen zum Befestigen, Nieten, Nähen, Klammern, Biegen oder Falten;
   Schlagscheren, Scheren und ähnliche Maschinen;
   Schuh- und Lederpressen wie in EN 12203 beschrieben.
1.4   Diese Europäische Norm behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse, die bei !in 1.2 genannten" Maschinen zur Herstellung von Schuhen, Leder- und Kunstlederwaren auftreten, wenn diese bestimmungsgemäß und unter vom Hersteller vorhersehbaren Bedingungen verwendet werden (siehe Abschnitt 4) und für den Betrieb in Anwendungen durch geschulte Personen bestimmt sind.
1.5   Diese Europäische Norm behandelt Materialzuführ- und -handhabungseinrichtungen, wenn sie im montierten Zustand Teil der Maschine sind.
1.6   Diese Europäische Norm gilt nicht für Maschinen, die vor dem Tag der Veröffentlichung dieser Europäischen Norm durch CEN hergestellt worden sind.

Machines de fabrication de chaussures et d'articles en cuir et en matériaux similaires - Machines de coupe et de poinçonnage - Prescriptions de sécurité

1.1 La présente Norme européenne spécifie les prescriptions de sécurité pour la conception et le fonctionnement
des machines définies en 1.2.
Elle tient compte de l’utilisation normale, du mauvais usage prévisible et des défaillances des composants et
du système.
1.2 La présente Norme européenne est applicable aux machines de coupe et de poinçonnage utilisées pour la
fabrication de chaussures et d’articles en cuir et en matériaux similaires et autres éléments associés. La présente
Norme européenne s’applique aux machines de coupe et de poinçonnage suivantes :
presses à découper à bras pivotant manuel ou motorisé ;
presses à découper à chariot mobile manuelles et automatiques avec chariot mobile motorisé ;
presses à découper à pont manuelles et automatiques ;
presses à poinçonner et à perforer ;
presses à découper à bâti en C.
1.3 La présente Norme européenne ne s’applique pas aux :
presses mécaniques ;
presses conçues pour le travail du métal à froid ;
machines à assembler, à riveter, à piquer, à brocher, à plier ou à cintrer ;
guillotines, cisailles et machines analogues ;
presses pour la fabrication de chaussures et articles en cuir, telles que décrites dans l’EN 12203.
1.4 La présente Norme européenne traite de tous les phénomènes dangereux significatifs, situations et
événements dangereux liés aux machines de fabrication !définies au paragraphe 1.2" de chaussures
et d’articles en cuir et en matériaux similaires, utilisées selon l’utilisation normale et dans les conditions prévues par
le fabricant (voir Article 4) et destinées à être actionnées par des personnes formées.
1.5 La présente Norme européenne traite des dispositifs d’alimentation et de manutention de matériau fixés
à la machine.
1.6 La présente Norme européenne n’est pas applicable aux machines fabriquées avant la date de publication
de la présente Norme européenne par le CEN.

Stroji za izdelavo obutve ter izdelkov iz usnja in njegovih imitacij - Rezalni in izsekovalni stroji - Varnostne zahteve

General Information

Status
Published
Publication Date
07-Sep-2009
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
19-Aug-2009
Due Date
24-Oct-2009
Completion Date
08-Sep-2009

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Standard
SIST EN 12044:2005+A1:2009
English language
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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Stroji za izdelavo obutve ter izdelkov iz usnja in njegovih imitacij - Rezalni in izsekovalni stroji - Varnostne zahteveMaschinen zur Herstellung von Schuhen, Leder- und Kunstlederwaren - Stanzmaschinen - SicherheitsanforderungenMachines de fabrication de chaussures et d'articles en cuir et en matériaux similaires - Machines de coupe et de poinçonnage - Prescriptions de sécuritéFootwear, leather and imitation leather goods manufacturing machines - Cutting and punching machines - Safety requirements61.060ObuvalaFootwear59.140.40Stroji in oprema za proizvodnjo usnja in krznaMachines and equipment for leather and fur productionICS:Ta slovenski standard je istoveten z:EN 12044:2005+A1:2009SIST EN 12044:2005+A1:2009en,fr01-oktober-2009SIST EN 12044:2005+A1:2009SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 12044:2005+A1
August 2009 ICS 59.140.40; 61.060 Supersedes EN 12044:2005English Version
Footwear, leather and imitation leather goods manufacturing machines - Cutting and punching machines - Safety requirements
Machines de fabrication de chaussures et d'articles en cuir et en matériaux similaires - Machines de coupe et de poinçonnage - Prescriptions de sécurité
Maschinen zur Herstellung von Schuhen, Leder- und Kunstlederwaren - Stanzmaschinen - Sicherheitsanforderungen This European Standard was approved by CEN on 17 June 2005 and includes Corrigendum 1 issued by CEN on 13 December 2006 and Amendment 1 approved by CEN on 16 July 2009.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12044:2005+A1:2009: ESIST EN 12044:2005+A1:2009

Interlocking devices associated with guards . 51 Annex B (normative)
Hold-to-run control devices . 55 Annex C (normative)
Mechanical trip device with one position sensor . 56 Annex D (normative)
Well tried components and principles: category 1 of EN 954-1:1996 . 57 Annex E (normative)
Verification of one hand control up to a maximum stroke of 8 mm . 58 Annex F (normative)
Noise Test Code . 59 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC . 66 Bibliography . 68 SIST EN 12044:2005+A1:2009

1 Scope 1.1 This European Standard specifies safety requirements for !the" design and operation of the machines defined in 1.2. It takes account of intended use, foreseeable misuse !and" component and system failure. 1.2 This European Standard applies for cutting and punching machines used in the manufacture of footwear, leather and imitation leather goods and other related components. This European Standard applies to the following cutting and punching machines:  swing arm cutting presses with manual or powered swing arm;  manual and automatic travelling head cutting presses with powered travelling head;  manual and automatic beam cutting presses;  punching and perforating presses;  C-frame cutting presses. 1.3 This European Standard is not applicable to:
 mechanical presses;  presses intended for working cold metal;  fastening, riveting, stitching, stapling, bending or folding machines;  guillotines, shears and similar machines;  shoe and leather presses as described in EN 12203. 1.4 This European Standard deals with all significant hazards, hazardous situations and events relevant to the footwear, leather and imitation leather goods manufacturing machinery !defined in 1.2", when it is used as intended and under the conditions foreseen by the manufacturer (see Clause 4) and is intended for operation in applications by trained persons. 1.5 This European Standard deals with material feeding and handling devices, when attached to the machine. 1.6 This European Standard is not applicable to !deleted text" machines which are manufactured before the date of publication of this European Standard by CEN. SIST EN 12044:2005+A1:2009

2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery – Safety distance to prevent danger zones being reached by the upper limbs !EN 349", Safety of machinery – Minimum gaps to avoid crushing of parts of the human body !deleted text" !EN 547-1", Safety of machinery – Human body measurements – Part 1: Principles for determining the dimensions required for openings for whole body access into machinery !EN 547-2", Safety of machinery – Human body measurements – Part 2: Principles for determining the dimensions required for access openings EN 574:1996, Safety of machinery – Two-hand controls devices – Functional aspects – Principles for design !EN 894-1", Safety of machinery – Ergonomics requirements for the design of displays and control actuators – Part 1: General principles for human interactions with displays and control actuators !EN 894-2", Safety of machinery – Ergonomics requirements for the design of displays and control actuators – Part 2: Displays !EN 894-3", Safety of machinery – Ergonomics requirements for the design of displays and control actuators – Part 3: Control actuators EN 953:1997, Safety of machinery – Guards – General requirements for the design and construction of fixed and movable guards !deleted text" EN 981:1996, Safety of machinery – System of auditory and visual danger and information signals EN 982:1996, Safety of machinery – Safety requirements for fluid power systems and their components – Hydraulics EN 983:1996, Safety of machinery – Safety requirements for fluid power systems and their components – Pneumatics !EN 999", Safety of machinery – The positioning of protective equipment in respect of approach speeds of parts of the human body !EN 1005-3", Safety of machinery – Human physical performance – Part 3: Recommended force limits for machinery operation EN 1088:1995, Safety of machinery – Interlocking devices associated with guards – Principles for design and selection !EN 1837" Safety of machinery – Integral lighting of machines !EN ISO 11688-1", Acoustics – Recommended practice for the design of low-noise machinery and equipment – Part 1: Planning (ISO/TR 11688-1:1995) SIST EN 12044:2005+A1:2009

!EN ISO 14122-2", Safety of machinery – Permanent means of access to machinery – Part 2: Working platforms and walkways (ISO 14122-2:2001) !EN 60204-1:2006", Safety of machinery – Electrical equipment of machines – Part 1: General requirements !(IEC 60204-1:2005 (modified))" EN 60529:1991, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989) EN 60947-4-1, Low-voltage switchgear and controlgear – Part 4-1: Contactors and motor-starters - Electromechanical contactors and motor-starters (IEC 60947-4-1:2000) EN 60947-5-1, Low-voltage switchgear and controlgear – Part 5-1: Control circuit devices and switching elements - Electro-mechanical control circuit devices (IEC 60947-5-1:2003) EN 61496-1:2004, Safety of machinery – Electro-sensitive protective equipment – Part 1: General requirements and tests (IEC 61496-1:2004, modified) !CLC/TS 61496-2:2006, Safety of machinery – Electro-sensitive protective equipment – Particular requirements for equipment using active optoelectronic protective devices (AOPDs) (IEC 61496-2:2006)" 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 12100-1:2003 apply. Additional definitions specifically needed for this European Standard are added below. 3.1 automatic cutting press machine where the tool repeats continuously or intermittently all functions without manual intervention between each cycle (see also Figures 11 and 12) 3.2 beam cutting press machine in which the striking surface is attached to the beam which moves vertically and is supported at either end (see also Figure 5) NOTE In this type of machine the striking surface and the cutting surface are of approximately equal surface area. 3.3 beam cutting press with articulated die carrier not attached to the beam beam cutting press equipped with an all-round movable cutting die support arm as well as a pivoted die support with centering and clamping device for chucking single cavity cutting dies (see also Figure 8) SIST EN 12044:2005+A1:2009

is defined as an "automatic cutting press" 3.8 cutting surface total area available against which the tool can act when cutting 3.9 cutting tool tool consisting of a blade or a die with one or two edges pre-shaped or a punch through which the press transmits energy for cutting 3.10 feed system equipment which can be part of a machine and which mechanically assists the presentation of material to be cut at the press working area (see 3.13). This can include:  tray feeder (a powered or manually operated table used as a cutting surface in a beam or punching press) See 3.22;  power driven feed rollers - usually on the feed side;  reciprocating clamping arrangements, for example: the gripper system. 3.11
material support area flat surface outside the cutting area where the material is supported to be visually inspected to let the operator optimise the cut position 3.12 press head part of the machine carrying the striking element, or moving directly vertically during the cutting, carrying the striking surface 3.13 press working area zone of a machine between the striking surface and material supporting area, including the cutting tool, where the cutting and punching operations take place 3.14 punching and perforating press machine in which the striking surface, supported under a stationary cutting surface by a ring frame, is capable of vertical powered movement only (see also Figure 9) SIST EN 12044:2005+A1:2009

This includes two possible versions, namely:
 manual swing arm (see also Figure 2);  powered swing arm (see also Figure 3). 3.20 travelling head cutting press machine having a stationary lower cutting surface corresponding to the total available working area and a smaller upper striking surface, mounted on a movable head, able to move horizontally across the cutting table (see also Figure 4) 3.21 tray feeder movable table used as a cutting surface in a beam or punching press (see also Figure 7) 3.22 working cycle all the machine movements needed to make a single cut or punch 4 List of significant hazards 4.1 This clause contains all the significant hazards, hazardous situations and events, as far as they are dealt with in this European Standard, identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk. The significant hazards of cutting and punching machines are outlined in 4.3 to 4.8. 4.2 The danger zones that may lead to mechanical hazards are illustrated in Figures 2 to 13. The lay-out of the machine is informative only. The list of significant hazards is based upon !EN ISO 14121-1". Before using this European Standard it is important to carry out a risk assessment of ˜cutting and punching machines™ to check that its significant hazards are identified in this clause. SIST EN 12044:2005+A1:2009

Table 1 — List of significant hazards
Danger zone Source of hazard Type of hazard Machine with hazard; see Figure 4.3
Mechanical hazards 4.3.1 The zone between striking and cutting surface (marked T in figures) The closing stroke of the striking surface onto the cutting surface Crushing
2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 4.3.2
The zone of press head movements (marked S1 in figures) and the clearance between head and side frame (marked S2 in figures) The moving press head Impact 3, 4, 6, 11, 12 Drawing-in and trapping 3, 4 Crushing 3, 4, 11, 12 Abrasion 2, 3, 4 4.3.3
The zone of press head movement (marked S1 in figures) The falling die Impact 6 4.3.4
The zone between striking surface or cutting surface and tool (marked L in figures) The closing movement of: - the striking surface onto the tool or - the tool onto the cutting surface Cutting or severing 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 Crushing 2, 3, 4, 5, 6, 7, 9, 10 Shearing 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 4.3.5
The drawing-in zone for rotating and pinching parts Transmission machinery and feeding systems Entanglement Drawing-in and
trapping Crushing 4, 5, 6, 9, 11, 12, 13 4.4 Electrical hazard
Electrical contact, direct or indirect caused by: Electric shock, burns
- Component failure
- Insulation failure
- Incorrect design, installation or component specification of electrical equipment 4.5 Noise
Noise generated by:
- action of the tool on the material or component being worked
Hearing loss, interference with speech communication and acoustic signals, physiological disorders
- hydraulic unit
- pneumatic exhausts - press head movements
Danger zone Source of hazard Type of hazard Machine with hazard; see Figure 4.6 Functional disorder
Fault in energy supply (irregularity, failure, unexpected reconnection) Hazards generated by inadvertent movement and/or process start up
Failure of control system (malfunction of safety devices and machine controls) All possible hazards generated by unexpected dangerous movement (unexpected start or closing movement)
Errors of fitting
Unexpected dangerous movement
4.7 High pressure fluid
High pressure fluid ejection or ejection of a burst component part due to failure of hydraulic unit (broken hoses, fittings and tubes) Burns and injury from hot oil or tubing in pressure
4.8 Neglecting ergonomic principles
Excessive efforts during loading/unloading
Musculo-skeletal injury/repetitive strain injury
Incompatibility of machine design (in the working area) with human anatomy Musculo-skeletal injury/repetitive strain injury
Bad working posture Fatigue
Poor control, lay-out and graphics Fatigue (psychological stress)
Poor lighting Fatigue of eyes
Key 1 control unit 2 swing arm 3 cutting surface 4 striking surface Figure 1 — Swing arm cutting press
Key a) TOP VIEW b) SIDE VIEW 1 cutting surface 2 swing arm 3 striking surface 4 control device 5 tool zone L zone S1 zone T Figure 2 — Danger zones for manual arm cutting press
Key a) TOP VIEW b) SIDE VIEW 1 cutting surface 2 powered swing arm 3 striking surface 4 control device 5 tool 6 reference point A 7 reference point B 8 electrosensitive protective device zone L zone S1 S2 zone T Figure 3 — Danger zones for powered swing arm cutting press
Key a) FRONT VIEW b) SIDE VIEW 1 cutting surface 2 press head 3 striking surface 4 control device 5 tool 6 electrosensitive protective device 7 feeding system zone L zone S1 S2 zone T Figure 4 — Danger zone for travelling head cutting press
Key a) SIDE VIEW b) FRONT VIEW 1 cutting surface 2 press head (beam) 3 striking surface 4 control device 5 tool 6 electrosensitive protective device 7 feeding system zone L zone T Figure 5 — Danger zone for normal beam cutting press
˜
™ Key a) SIDE VIEW b) FRONT VIEW 1 cutting surface 2 press head (receding beam) 3 striking surface 4 control device 5 tool 6 electrosensitive protective device zone L zone S1 zone S2 zone T Figure 6 — Danger zone for receding beam cutting press
˜
™ Key a) SIDE VIEW b) FRONT VIEW 1 cutting surface 2 press head (beam) 3 striking surface 4 control device 5 tool 6 tray feeder 7 electrosensitive protective device zone L zone S1 S2 zone T Figure 7 — Danger zone for beam cutting press with manual tray feeder
Key a) SIDE VIEW b) TOP VIEW 1 cutting surface 2 press head (beam) 3 striking surface 4 control device 5 tool 6 articulated die carrier 7 electrosensitive protective device zone L zone T Figure 8 — Danger zone for beam cutting press with articulated die carrier
Key a) FRONT VIEW b) SIDE VIEW 1 cutting surface 2 tray feeder 3 striking surface 4 control device 5 tool 6 back guard zone L zone T Figure 9 — Danger zone for punching and perforating press
Key a) SIDE VIEW b) FRONT VIEW 1 cutting surface 2 tool 3 striking surface 4 control device zone L zone T Figure 10 — Danger zone for C-frame cutting press
Key a) FRONTAL VIEW b) SIDE VIEW 1 cutting surface 2 rear movable protection 3 electrosensitive protective device or front movable protection 4 control device zone L zone S zone T Figure 11 — Danger zone for automatic travelling head press
Key a) SIDE VIEW
b) FRONT VIEW 1 control device 2 electrosensitive protective device or front movable protection 3 rear movable protection zone L zone S zone T Figure 12 — Danger zone for automatic travelling head presses
Key a) SIDE VIEW b) FRONT VIEW 1 cutting surface 2 electrosensitive protective device 3 striking surface 4 control device 5 rear movable protection zone L zone T Figure 13 — Danger zone for automatic beam press SIST EN 12044:2005+A1:2009

5 Safety requirements and/or measures 5.1 General Machinery shall comply with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN ISO 12100 for hazards relevant but not significant which are not dealt with by this European Standard (e.g. sharp edges of structural parts). For hazards which are reduced by application of a B-Level standard such as EN 294, !EN ISO 13850", EN 60204-1 etc., the manufacturer shall carry out a risk assessment to establish the requirements of the B-standard to be applied. This specific risk assessment shall be part of the general risk assessment of the machine. 5.2 Common requirements for all cutting and punching machines NOTE Some specific requirements in 5.3 are deviating from the following common requirements. 5.2.1 Mechanical Equipment 5.2.1.1 Safeguarding against the hazards generated by moving transmissions parts (such as pulleys, belts, gears, rack, etc.), shall be ensured by:  fixed enclosing guards in accordance with EN 953. !The fixing systems of these guards shall remain attached to these parts or to the machine when the parts are removed."  movable interlocking guards without guard locking in accordance with EN 953, EN 1088, and Annex A of this European Standard (the specific subclauses will indicate if A1, A2 or A3 of Annex A will apply). 5.2.1.2 Hazardous motion of moving machinery parts, feed systems, tools and workpieces shall be safeguarded by the following, on the basis of risk assessment in accordance with !EN ISO 14121-1" and taking into consideration the highest level of protection available:  fixed enclosing guards or covers which satisfies EN 953;
 fixed distance guards which satisfy 3.2.2 of EN 953:1997 and the distances given in the appropriate Table (1, 3 or 4) of EN 294:1992. !The fixing systems of these guards shall remain attached to these parts or to the machine when the parts are removed." Where it is impossible to provide these protective measures, devices shall be provided which will !cause" a shutdown of the hazardous motion before the danger zone is reached. Devices which will affect this are:  movable interlocking guards without guard locking which satisfy EN 953, EN 1088, and Annex A of this European Standard; NOTE For these machines, movable interlocking guards without guard locking are considered acceptable because of the short stopping time of the moving parts.  trip devices, such as: SIST EN 12044:2005+A1:2009

mechanical trip bars satisfying Annex C of this European Standard;  two-hand control devices which satisfy EN 574 and EN 999. Specific applications, if necessary, are given in the relevant subclause for each machine in 5.3. 5.2.1.3 On travelling head cutting presses or beam cutting presses with double tray feeder which may be operated alternately by two persons, one at the front and the other at the rear, front and rear safeguarding arrangements shall be identical; the design shall ensure that any motion can be actuated only by the operator engaged in the working cycle, while the safeguarding arrangement on the side of the other operator is operational. 5.2.2 Electrical equipment 5.2.2.1 Electrical systems and equipment shall be in accordance with EN 60204-1. With respect to some clauses of !EN 60204-1:2006", stated hereafter, the following shall apply:  4.3:
A.C. supplies: in accordance with 4.3.2; D.C. supplies: in accordance with 4.3.3;  6.2: Protection in accordance with 6.2.2 or 6.2.3 and, where applicable 6.2.4;  9.2.5.3/4: Stop function and emergency stop function: stop category 0 or 1;  9.4: the safety related parts of the control system shall meet the requirements of this European Standard;  !11.3": degree of protection: at least IP 54. 5.2.2.2 All operating controls requiring routine adjustment for changing the working process shall be located outside the electrical cabinet. NOTE Controls for routine electrical adjustment are for example feed, speed, time, temperature or pressure variation. 5.2.3 Noise reduction 5.2.3.1 Noise reduction at source by design Noise reduction shall be carried out by incorporating, as an integral part of the design, one or more of the following features: a) reduction of vibration through static and dynamic balancing of rotating parts; b) reduction of vibration within the machine by reducing both the mass of the moving parts and their acceleration; c) reduction of impactive overclearance of rotational bearings by application of positive preloading; d) proper choice and design of the energy-transfer components to eliminate bouncing; e) proper choice and design of transmission components (gears, pulleys, belts, bearings and so on); f) proper design of machine structures taking into account vibration damping and avoidance of structural resonance. SIST EN 12044:2005+A1:2009

5.2.3.2 Noise reduction by protective devices If it is not possible to achieve the noise reduction at the source by design methods, then the following shall be considered: a) antivibration mountings should be fitted to reduce vibration transmission to the floor; b) sound deadening of pneumatic discharges, vibration damping of hydraulic circuits. Other devices with identical or greater efficacy may be used by the manufacturers. 5.2.3.3 Noise reduction by information If consideration of noise reduction at the design stage shows that noise emission levels, after taking all possible technical measures, will be so high that further protection of the operator will be necessary, the information for use shall contain additional information !(see 7.4)". 5.2.4 High pressure fluid To prevent high pressure ejection of fluid or ejection of a part of a burst component, hydraulic and pneumatic systems shall satisfy 4.10 of EN ISO 12100-2:2003, EN 982 and EN 983. 5.2.5 Control systems 5.2.5.1 All machines shall have a start control and a stop control fitted at the working zone. The control system shall automatically adopt a safe condition if any of the energy inputs are unavailable. Hydraulic control equipment shall be in accordance with EN 982. Pneumatic control equipment shall be in accordance with EN 983. Electrical control equipment shall be in accordance with 5.2.2 and specific control requirements of individual machines (see 5.3). Design of display and control actuators shall comply with the ergonomic requirements included in EN 894-1, EN 894-2 and EN 894-3. 5.2.5.2 On machines which are equipped with electrosensitive protective devices, cycle re-start may be initiated automatically by this device under the following conditions:
 device detects the reestablishment of a safe condition;  recurring access is required for each working cycle;  it is not possible to stand inside the guarded area;  working cycle time of the machine does not exceed one minute. !The protective device shall be of type 4 in accordance with EN 61496-1 and the related parts of the control system shall comply with performance level "e" as defined in EN ISO 13849-1." SIST EN 12044:2005+A1:2009

as the safeguarding used;  !be in accordance with Annex D and comply with performance level "c" as defined in EN ISO 13849-1." 5.2.5.6 The electrical safety-related parts of control systems shall be designed in such a manner that the failure of any electrical component cannot initiate automatic closing movement, !complying as a minimum with performance level "d" as defined in EN ISO 13849-1." The use of programmable electronic systems (PES) shall not reduce any level of safety laid down in this European Standard. Safety related functions
shall not rely solely on single channel PES.  This requirement is met by the use of, for example:an
additional hardwired control system;  duplicated solid state channels (not programmable);  programmable electronic system with established safety level. 5.2.5.7 The requirements of 5.2.5.4, 5.2.5.5 and 5.2.5.6 do not apply if access to the danger zone is possible only after hazardous motion has been positively blocked by mechanical means, independent of the controls.
5.2.5.8 Machines designed for several operating modes, and which can be operated by means of various safety devices, shall be equipped with mode selection devices in accordance with 4.11.9 and 4.11.10 of
EN ISO 12100-2:2003. Operating modes are e.g. automatic operation, manual
operation, tool changing, adjustment. Mode selection by itself shall not initiate operation. A subsequent action by the operator shall be required. 5.2.6 Emergency stop equipment For all machines, except those listed in 5.3.10, the supply disconnecting device can serve the function of emergency stop (see !10.7.4 of EN 60204-1:2006"). SIST EN 12044:2005+A1:2009

alternative, a
padding strip with hardness equal to 20 + 5 A shore on 3 sides flush with lower edge of the striking plate of thickness
greater than or equal to 12 mm x 12 mm. 5.3.1.4 The arm shall be capable of being moved by a force not exceeding 5 N measured at the handle. 5.3.1.5 The height from floor to table-top (not including cutting pad) shall be
equal to (1000 +/- 30) mm. 5.3.2 Powered swing arm cutting press Access to the danger zones T, S and L (see Figure 3) shall be protected in accordance with 5.3.2.1 and 5.3.2.2 and 5.3.2.3 and 5.3.2.4 and 5.3.2.5. 5.3.2.1 !A two-hand control device of type IIIA as defined in EN 574 shall be provided, positioned outside the danger zone in accordance with EN 999, with the related parts of the control system in accordance with Annex D and complying with performance level "c" as defined in EN ISO 13849-1." 5.3.2.2 !If at the front of the machine the width of the opening between the elements of the fixed guards referred to in 5.3.2.3, exceeds 800 mm, an electro-sensitive protective device of type 2 in accordance with EN 61496-1 and CLC/TS 61496-2 shall be provided, safeguarding the front of the working area and positioned in accordance with EN 999, with the related parts of the control system in accordance with Annex D and complying with performance level "c" as defined in EN ISO 13849-1." 5.3.2.3 Fixed distance guards shall be provided at the sides, rear and the front of the machine, except for the area between the two operating elements of the two-hand control device.
NOTE If the distance between the two operating elements of the two-hand control device is not exceeding 800 mm, no electro-sensitive protective device is required (see also 5.3.2.2). The guards shall satisfy the appropriate Tables (2, 3 or 4) of EN 294:1992, EN 349 and EN 953. In verifying the height "a" in Table 2 of EN 294:1992, the reference plane shall be the floor (see Figure.3 of this European Standard, reference point A) on which the machine stands and danger zone shall be the arc of the radius prescribed by the leading edge of the beam in its uppermost position (see Figure. 3 of this European Standard, reference point B). 5.3.2.4 The material support area shall be equal to or lower than the level of the cutting pad. 5.3.2.5 The movements of the swing arm shall be confined within the guarded area as defined in 5.3.2.3 e.g. by means of positive stop(s), that shall stop the movement before the fencing is reached with the minimum gap in accordance with EN 349. 5.3.3 Travelling head cutting press For machines intended to be operated by two persons see 5.2.1.3. The hazards
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