IEC 61010-2-201:2024
(Main)Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 2-201: Particular requirements for control equipment
Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 2-201: Particular requirements for control equipment
IEC 61010-2-201:2024 supplements or modifies the corresponding clauses in IEC 61010-1 so as to convert that publication into the IEC standard: Particular requirements for control equipment. This document is to be used in conjunction with IEC 61010-1:2010, and IEC 61010 1:2010/AMD1:2016. Where a particular subclause of IEC 61010-1 is not mentioned in this document, that subclause applies as far as is reasonable. Where this document states "addition", "modification", "replacement", or "deletion", the relevant requirement, test specification or note in IEC 61010 1 should be adapted accordingly.
This edition includes the following significant technical changes with respect to the previous edition:
a) 1.1.1: the related equipment included in the Scope has been clarified;
b) 4.3.2.101: the optical fibre module has been deleted;
c) 5.4.3: equipment installation has been clarified;
d) 6.7.1.1: revision of the figure representing insulation between separate circuits has been included;
e) 6.7.101: the subclause relating to insulation for FIELD WIRING TERMINALS of OVERVOLTAGE CATEGORY ll with a nominal voltage up to 1 000 V has been deleted;
f) 6.7.1.101: a new subclause relating to insulation for SELV/PELV CIRCUITS has been included;
g) 6.8.3: specification of voltage tester has been added;
h) 6.9.3: an additional exception relating to colour coding has been included;
i) 6.9.101: a new subclause relating to wiring for secondary circuits e.g. SELV/PELV has been included;
j) 8.2.2.101: additional requirements for glass displays have been included;
k) 8.3: the subclause relating to the drop test has been removed;
l) 9.3.2: additional requirements for material of connectors and insulating material have been included;
m) The particular requirements for non-metallic material have been clarified;
n) Clause 11: the particular requirements for protection against HAZARDS from fluid and solid foreign objects have been removed;
o) 12.4: an additional subclause relating to microwave radiation has been included;
p) 14.102: the description of switching devices has been clarified;
Exigences de securité pour appareils électriques de mesurage, de régulation et de laboratoire - Partie 2-201: Exigences particulières pour les équipements de commande
L'IEC 61010-2-201:2024 complète ou modifie les articles correspondants de l'IEC 61010-1, de façon à transformer cette publication en norme IEC: Exigences particulières pour les équipements de commande. Le présent document doit être utilisé conjointement avec l'IEC 61010-1:2010 et l'IEC 61010 1:2010/AMD1:2016. Lorsqu'un paragraphe particulier de l'IEC 61010-1 n'est pas mentionné dans le présent document, ce paragraphe s'applique pour autant que cela soit raisonnable. Lorsque le présent document mentionne "addition", "modification", "remplacement" ou "suppression", il convient d'adapter l'exigence, la spécification d'essai ou la note correspondante de l'IEC 61010 1 en conséquence.
Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
a) 1.1.1: clarification concernant les équipements inclus dans le domaine d'application;
b) 4.3.2.101: suppression du module à fibre optique;
c) 5.4.3: clarification de l'installation de l'équipement;
d) 6.7.1.1: révision de la figure représentant l'isolation entre des circuits séparés;
e) 6.7.101: suppression du paragraphe concernant l'isolation des BORNES A CABLER SUR PLACE de CATEGORIE DE SURTENSION ll avec une tension nominale maximale de 1 000 V;
f) 6.7.1.101: ajout d'un nouveau paragraphe concernant l'isolation des CIRCUITS TBTS/TBTP;
g) 6.8.3: ajout d'une spécification pour le contrôleur de tension;
h) 6.9.3: ajout d'une exception supplémentaire pour le codage des couleurs;
i) 6.9.101: ajout d'un nouveau paragraphe concernant le câblage des circuits secondaires, par exemple TBTS/TBTP;
j) 8.2.2.101: ajout d'exigences supplémentaires pour les écrans en verre;
k) 8.3: suppression du paragraphe concernant l'essai de chute;
l) 9.3.2: ajout d'exigences supplémentaires pour les matériaux des connecteurs et les matériaux isolants;
m) clarification des exigences particulières relatives aux matériaux non métalliques;
n) Article 11: suppression des exigences particulières concernant la protection contre les DANGERS des fluides et des corps solides étrangers;
o) 12.4: ajout d'un paragraphe supplémentaire concernant le rayonnement hyperfréquence;
p) 14.102: clarification concernant la description des appareils de commutation.
General Information
- Status
- Published
- Publication Date
- 23-Oct-2024
- Technical Committee
- TC 65 - Industrial-process measurement, control and automation
- Drafting Committee
- JWG 13 - TC 65/JWG 13
- Current Stage
- PPUB - Publication issued
- Start Date
- 24-Oct-2024
- Completion Date
- 18-Oct-2024
Relations
- Effective Date
- 05-Sep-2023
Overview
IEC 61010-2-201:2024 is the latest International Electrotechnical Commission (IEC) standard specifying safety requirements for electrical equipment used in measurement, control, and laboratory environments, focusing particularly on control equipment. This third edition updates and supplements IEC 61010-1 to address specific risks associated with control equipment, ensuring protection against electrical shock, mechanical hazards, fire, radiation, and environmental factors. It is designed to be used in conjunction with IEC 61010-1:2010 and its amendment IEC 61010-1:2010/AMD1:2016.
The standard reflects significant technical changes compared to previous editions, clarifying scope, insulation requirements, installation procedures, component specifications, and additional protections against hazards such as microwave radiation. It is an essential document for manufacturers, designers, and safety professionals to ensure compliance and safe operation of control equipment in industrial and laboratory applications.
Keywords: IEC 61010-2-201, electrical equipment safety, control equipment standard, measurement and control safety, laboratory electrical equipment, electrical hazard protection
Key Topics
Scope and Application: Defines requirements supplementing IEC 61010-1 for control equipment used in measurement and laboratory settings, clarifying equipment categories and specific protections.
Electric Shock Protection: Detailed insulation requirements, including revisions on reinforced and basic insulation, protection for SELV/PELV circuits, and specifications for field wiring terminals.
Mechanical Hazards: Protection against potential injury from moving parts, with standards for panel-mounted equipment and installation criteria to prevent mechanical risks.
Fire and Heat Resistance: Standards for materials, temperature limits, and fire spread control, including updated requirements for non-metallic materials and magnesium alloy fire enclosures.
Radiation and Environmental Hazards: Includes safety measures against microwave radiation, laser sources, sonic and ultrasonic pressure, plus guidelines for protection from fluids and foreign objects.
Components and Interlocks: Specifications on connectors, insulating materials, and switching devices, alongside interlock systems to prevent unsafe operation.
Marking and Documentation: Requirements for clear labeling and comprehensive documentation to support safe use, maintenance, and risk assessment processes.
Testing Procedures: Normative tests for insulation strength, temperature endurance, mechanical stress resistance, and routine safety verifications.
Applications
IEC 61010-2-201:2024 plays a critical role in ensuring the safe design, manufacturing, installation, and operation of control equipment used in:
Industrial Automation: Protecting control panels, programmable logic controllers (PLCs), and interface equipment from electrical and mechanical hazards.
Laboratory Instruments: Safeguarding control systems in analytical and research environments where precise measurement control and user safety are paramount.
Process Control Systems: Providing guidelines for control units in chemical, pharmaceutical, and food processing plants where equipment interfacing and environment pose unique safety risks.
Instrumentation and Monitoring Devices: Ensuring that control equipment meets electrical safety standards to prevent hazards during monitoring and measurement tasks.
The standard supports risk management by detailing rigorous testing and inspection criteria, offering manufacturers a clear framework to achieve compliance and user confidence.
Related Standards
IEC 61010-1: General safety requirements for electrical equipment for measurement, control, and laboratory use. IEC 61010-2-201 serves as a supplement for control equipment specifics.
IEC 61010-1:2010 / AMD1:2016: The amendment to the general standard, providing baseline safety concepts referenced by IEC 61010-2-201.
IEC 60664-1: Insulation coordination for equipment within low-voltage systems, which complements insulation requirements in IEC 61010-2-201.
IEC 60204 Series: Safety of machinery – electrical equipment of machines, applicable to control systems in industrial machines.
ISO/IEC Guide 51: Safety aspects related to risk assessment and risk reduction, supporting the risk assessment clauses in IEC 61010-2-201.
By aligning with these and other IEC standards, IEC 61010-2-201 ensures a harmonized approach to electrical safety for control equipment, facilitating international compliance and market acceptance.
Summary: IEC 61010-2-201:2024 is a comprehensive safety standard for control equipment used in measurement, control, and laboratory applications. It builds upon the general standard IEC 61010-1 by addressing particular safety requirements including electric shock prevention, mechanical hazard protection, fire resistance, and radiation safeguards. Adhering to this standard ensures manufacturers deliver safe, reliable control equipment complying with global electrical safety norms.
Frequently Asked Questions
IEC 61010-2-201:2024 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 2-201: Particular requirements for control equipment". This standard covers: IEC 61010-2-201:2024 supplements or modifies the corresponding clauses in IEC 61010-1 so as to convert that publication into the IEC standard: Particular requirements for control equipment. This document is to be used in conjunction with IEC 61010-1:2010, and IEC 61010 1:2010/AMD1:2016. Where a particular subclause of IEC 61010-1 is not mentioned in this document, that subclause applies as far as is reasonable. Where this document states "addition", "modification", "replacement", or "deletion", the relevant requirement, test specification or note in IEC 61010 1 should be adapted accordingly. This edition includes the following significant technical changes with respect to the previous edition: a) 1.1.1: the related equipment included in the Scope has been clarified; b) 4.3.2.101: the optical fibre module has been deleted; c) 5.4.3: equipment installation has been clarified; d) 6.7.1.1: revision of the figure representing insulation between separate circuits has been included; e) 6.7.101: the subclause relating to insulation for FIELD WIRING TERMINALS of OVERVOLTAGE CATEGORY ll with a nominal voltage up to 1 000 V has been deleted; f) 6.7.1.101: a new subclause relating to insulation for SELV/PELV CIRCUITS has been included; g) 6.8.3: specification of voltage tester has been added; h) 6.9.3: an additional exception relating to colour coding has been included; i) 6.9.101: a new subclause relating to wiring for secondary circuits e.g. SELV/PELV has been included; j) 8.2.2.101: additional requirements for glass displays have been included; k) 8.3: the subclause relating to the drop test has been removed; l) 9.3.2: additional requirements for material of connectors and insulating material have been included; m) The particular requirements for non-metallic material have been clarified; n) Clause 11: the particular requirements for protection against HAZARDS from fluid and solid foreign objects have been removed; o) 12.4: an additional subclause relating to microwave radiation has been included; p) 14.102: the description of switching devices has been clarified;
IEC 61010-2-201:2024 supplements or modifies the corresponding clauses in IEC 61010-1 so as to convert that publication into the IEC standard: Particular requirements for control equipment. This document is to be used in conjunction with IEC 61010-1:2010, and IEC 61010 1:2010/AMD1:2016. Where a particular subclause of IEC 61010-1 is not mentioned in this document, that subclause applies as far as is reasonable. Where this document states "addition", "modification", "replacement", or "deletion", the relevant requirement, test specification or note in IEC 61010 1 should be adapted accordingly. This edition includes the following significant technical changes with respect to the previous edition: a) 1.1.1: the related equipment included in the Scope has been clarified; b) 4.3.2.101: the optical fibre module has been deleted; c) 5.4.3: equipment installation has been clarified; d) 6.7.1.1: revision of the figure representing insulation between separate circuits has been included; e) 6.7.101: the subclause relating to insulation for FIELD WIRING TERMINALS of OVERVOLTAGE CATEGORY ll with a nominal voltage up to 1 000 V has been deleted; f) 6.7.1.101: a new subclause relating to insulation for SELV/PELV CIRCUITS has been included; g) 6.8.3: specification of voltage tester has been added; h) 6.9.3: an additional exception relating to colour coding has been included; i) 6.9.101: a new subclause relating to wiring for secondary circuits e.g. SELV/PELV has been included; j) 8.2.2.101: additional requirements for glass displays have been included; k) 8.3: the subclause relating to the drop test has been removed; l) 9.3.2: additional requirements for material of connectors and insulating material have been included; m) The particular requirements for non-metallic material have been clarified; n) Clause 11: the particular requirements for protection against HAZARDS from fluid and solid foreign objects have been removed; o) 12.4: an additional subclause relating to microwave radiation has been included; p) 14.102: the description of switching devices has been clarified;
IEC 61010-2-201:2024 is classified under the following ICS (International Classification for Standards) categories: 17.020 - Metrology and measurement in general; 19.020 - Test conditions and procedures in general; 25.040.40 - Industrial process measurement and control. The ICS classification helps identify the subject area and facilitates finding related standards.
IEC 61010-2-201:2024 has the following relationships with other standards: It is inter standard links to IEC 61010-2-201:2017. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
IEC 61010-2-201:2024 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
IEC 61010-2-201 ®
Edition 3.0 2024-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Safety requirements for electrical equipment for measurement, control, and
laboratory use –
Part 2-201: Particular requirements for control equipment
Exigences de securité pour appareils électriques de mesurage, de régulation et
de laboratoire –
Partie 2-201: Exigences particulières pour les équipements de commande
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.
Droits de reproduction réservés. Sauf indication contraire, aucune partie de cette publication ne peut être reproduite ni
utilisée sous quelque forme que ce soit et par aucun procédé, électronique ou mécanique, y compris la photocopie et
les microfilms, sans l'accord écrit de l'IEC ou du Comité national de l'IEC du pays du demandeur. Si vous avez des
questions sur le copyright de l'IEC ou si vous désirez obtenir des droits supplémentaires sur cette publication, utilisez
les coordonnées ci-après ou contactez le Comité national de l'IEC de votre pays de résidence.
IEC Secretariat Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.
About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigendum or an amendment might have been published.
IEC publications search - webstore.iec.ch/advsearchform IEC Products & Services Portal - products.iec.ch
The advanced search enables to find IEC publications by a Discover our powerful search engine and read freely all the
variety of criteria (reference number, text, technical publications previews, graphical symbols and the glossary.
committee, …). It also gives information on projects, replaced With a subscription you will always have access to up to date
and withdrawn publications. content tailored to your needs.
IEC Just Published - webstore.iec.ch/justpublished
Electropedia - www.electropedia.org
Stay up to date on all new IEC publications. Just Published
The world's leading online dictionary on electrotechnology,
details all new publications released. Available online and once
containing more than 22 500 terminological entries in English
a month by email.
and French, with equivalent terms in 25 additional languages.
Also known as the International Electrotechnical Vocabulary
IEC Customer Service Centre - webstore.iec.ch/csc
(IEV) online.
If you wish to give us your feedback on this publication or need
further assistance, please contact the Customer Service
Centre: sales@iec.ch.
A propos de l'IEC
La Commission Electrotechnique Internationale (IEC) est la première organisation mondiale qui élabore et publie des
Normes internationales pour tout ce qui a trait à l'électricité, à l'électronique et aux technologies apparentées.
A propos des publications IEC
Le contenu technique des publications IEC est constamment revu. Veuillez vous assurer que vous possédez l’édition la
plus récente, un corrigendum ou amendement peut avoir été publié.
Recherche de publications IEC - IEC Products & Services Portal - products.iec.ch
webstore.iec.ch/advsearchform Découvrez notre puissant moteur de recherche et consultez
La recherche avancée permet de trouver des publications IEC gratuitement tous les aperçus des publications, symboles
en utilisant différents critères (numéro de référence, texte, graphiques et le glossaire. Avec un abonnement, vous aurez
comité d’études, …). Elle donne aussi des informations sur les toujours accès à un contenu à jour adapté à vos besoins.
projets et les publications remplacées ou retirées.
Electropedia - www.electropedia.org
IEC Just Published - webstore.iec.ch/justpublished
Le premier dictionnaire d'électrotechnologie en ligne au monde,
Restez informé sur les nouvelles publications IEC. Just
avec plus de 22 500 articles terminologiques en anglais et en
Published détaille les nouvelles publications parues.
français, ainsi que les termes équivalents dans 25 langues
Disponible en ligne et une fois par mois par email.
additionnelles. Egalement appelé Vocabulaire
Electrotechnique International (IEV) en ligne.
Service Clients - webstore.iec.ch/csc
Si vous désirez nous donner des commentaires sur cette
publication ou si vous avez des questions contactez-nous:
sales@iec.ch.
IEC 61010-2-201 ®
Edition 3.0 2024-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Safety requirements for electrical equipment for measurement, control, and
laboratory use –
Part 2-201: Particular requirements for control equipment
Exigences de securité pour appareils électriques de mesurage, de régulation et
de laboratoire –
Partie 2-201: Exigences particulières pour les équipements de commande
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 17.020, 19.020, 25.040.40 ISBN 978-2-8322-9783-4
– 2 – IEC 61010-2-201:2024 © IEC 2024
CONTENTS
FOREWORD . 4
INTRODUCTION . 7
1 Scope and object . 8
2 Normative references . 10
3 Terms and definitions . 10
4 Tests . 13
5 Marking and documentation . 14
6 Protection against electric shock . 17
7 Protection against mechanical HAZARDS . 31
8 Resistance to mechanical stresses . 32
9 Protection against the spread of fire . 34
10 Equipment temperature limits and resistance to heat . 39
11 Protection against HAZARDS from fluids and solid foreign objects . 45
12 Protection against radiation, including laser sources, and against sonic and
ultrasonic pressure . 45
13 Protection against liberated gases and substances, explosion and implosion . 46
14 Components and subassemblies . 46
15 Protection by interlocks . 50
16 HAZARDS resulting from application . 50
17 RISK assessment . 50
Annexes . 51
Annex E (informative) Guidelines for reduction of POLLUTION DEGREES . 52
Annex F (normative) ROUTINE TESTS . 54
Annex L (informative) Index of defined terms . 56
Annex AA (informative) General approach to safety for control equipment . 57
Annex BB (informative) System drawing of isolation boundaries . 60
Annex CC (informative) Historical techniques for secondary circuits . 71
Annex DD (normative) Flammability test for magnesium alloy fire ENCLOSURES or flame
barriers (see 9.3.2) . 75
Annex EE (informative) Information and documentation and correlation to their uses . 76
Annex FF (informative) Measurement of CLEARANCES and CREEPAGE DISTANCES . 78
Bibliography . 80
Figure 101 – Typical INTERFACE/PORT of control equipment . 19
Figure 102 – Examples of insulation between separate circuits and between circuits
and ACCESSIBLE conductive parts . 24
Figure 103 – Mechanical HAZARDS, with regard to PANEL MOUNTED EQUIPMENT . 31
Figure 104 – Spread of fire HAZARDS, with regard to PANEL MOUNTED EQUIPMENT . 35
Figure 12 – Baffle . 37
Figure 13 – Area of the bottom of an ENCLOSURE to be constructed as specified in
9.3.2 c) 1) . 38
Figure 105 – General temperature test environment . 41
Figure 106 – Vented equipment . 42
Figure 107 – Non-vented equipment . 43
Figure 108 – PANEL MOUNTED EQUIPMENT extending through the wall of the end location
ENCLOSURE . 44
Figure AA.1 – Control equipment access and safety concerns . 57
Figure BB.1 – Typical system ENCLOSURE layout . 60
Figure BB.2 – Simplified system schematic . 62
Figure BB.3 – HAZARD situation of the control equipment . 63
Figure BB.4 – Application of IEC 61010-2-201 to the control equipment safety drawing . 64
Figure BB.5 – Application of 6.7.1.5 items a) and b) to the control equipment safety
drawing . 64
Figure BB.6 – Application of 6.7.1.5 items a), b), c) and d) to the control equipment
safety drawing . 65
Figure BB.7 – REINFORCED INSULATION . 66
Figure BB.8 – BASIC INSULATION . 67
Figure BB.9 – REINFORCED INSULATION, BASIC INSULATION and impedance . 68
Figure BB.10 – REINFORCED INSULATION from external power supplies . 69
Figure BB.11 – BASIC INSULATION from external power supplies . 70
Figure EE.1 – Information and documentation for component products . 76
Figure EE.2 – Information and documentation accumulation and segregation tree for
an example installation . 77
Figure FF.1 – Path of a component mounted to a PWB (side view) . 79
Figure FF.2 – Path of a component mounted to a PWB (side view) . 79
Table 101 – INTERFACES, PORTS AND TERMINALS considered as OPERATOR ACCESSIBLE for
OPEN and ENCLOSED EQUIPMENT . 18
Table 3 – Multiplication factors for clearances of equipment rated for operation at
altitudes up to 5 000 m . 25
Table 4 – CLEARANCE and CREEPAGE DISTANCES for MAINS CIRCUITS of OVERVOLTAGE
CATEGORY II up to 300 V. 27
Table 5 – Test voltages for solid insulation between MAINS and between MAINS and
secondary circuits OVERVOLTAGE CATEGORY II up to 300 V . 28
Table 6 – CLEARANCES and test voltages for secondary circuits derived from MAINS
CIRCUITS of OVERVOLTAGE CATEGORY II up to 300 V . 29
Table 16 – Acceptable perforation of the bottom of an ENCLOSURE . 36
Table 19 – Surface temperature limits, under NORMAL CONDITION . 39
Table 102 – Overload and endurance test voltages . 47
Table 103 – Overload test circuit values . 49
Table 104 – Endurance test circuit values . 50
Table E.1 – Environmental situations . 52
Table E.2 – Reduction of POLLUTION DEGREES (PD) . 53
Table CC.1 – Limits of output current and output power for inherently limited power
sources . 74
Table CC.2 – Limits of output current, output power and RATINGS for over-current
protective devices for non-inherently limited power sources . 74
Table FF.1 – Dimensions of X . 78
– 4 – IEC 61010-2-201:2024 © IEC 2024
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT
FOR MEASUREMENT, CONTROL, AND LABORATORY USE –
Part 2-201: Particular requirements for control equipment
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
may participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence between
any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) IEC draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). IEC takes no position concerning the evidence, validity or applicability of any claimed patent rights in
respect thereof. As of the date of publication of this document, IEC had not received notice of (a) patent(s), which
may be required to implement this document. However, implementers are cautioned that this may not represent
the latest information, which may be obtained from the patent database available at https://patents.iec.ch. IEC
shall not be held responsible for identifying any or all such patent rights.
IEC 61010-2-201 has been prepared by IEC technical committee 65: Industrial-process
measurement, control and automation. It is an International Standard.
This third edition cancels and replaces the second edition published in 2017. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) 1.1.1: the related equipment included in the Scope has been clarified;
b) 4.3.2.101: the optical fibre module has been deleted;
c) 5.4.3: equipment installation has been clarified;
d) 6.7.1.1: revision of the figure representing insulation between separate circuits has been
included;
e) 6.7.101: the subclause relating to insulation for FIELD WIRING TERMINALS of OVERVOLTAGE
ll with a nominal voltage up to 1 000 V has been deleted;
CATEGORY
f) 6.7.1.101: a new subclause relating to insulation for SELV/PELV CIRCUITS has been included;
g) 6.8.3: specification of voltage tester has been added;
h) 6.9.3: an additional exception relating to colour coding has been included;
i) 6.9.101: a new subclause relating to wiring for secondary circuits e.g. SELV/PELV has been
included;
j) 8.2.2.101: additional requirements for glass displays have been included;
k) 8.3: the subclause relating to the drop test has been removed;
l) 9.3.2: additional requirements for material of connectors and insulating material have been
included;
m) The particular requirements for non-metallic material have been clarified;
n) Clause 11: the particular requirements for protection against HAZARDS from fluid and solid
foreign objects have been removed;
o) 12.4: an additional subclause relating to microwave radiation has been included;
p) 14.102: the description of switching devices has been clarified;
The text of this International Standard is based on the following documents:
Draft Report on voting
65/1049/FDIS 65/1095/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/standardsdev/publications.
A list of all parts in the IEC 61010 series, published under the general title Safety requirements
for electrical equipment for measurement, control, and laboratory use, can be found on the IEC
website.
This document is to be used in conjunction with IEC 61010-1:2010, and
IEC 61010-1:2010/AMD1:2016.
This document supplements or modifies the corresponding clauses in IEC 61010-1 so as to
convert that publication into the IEC standard: Particular requirements for control equipment.
Where a particular subclause of IEC 61010-1 is not mentioned in this document, that subclause
applies as far as is reasonable. Where this document states "addition", "modification",
"replacement", or "deletion", the relevant requirement, test specification or note in IEC 61010-1
should be adapted accordingly.
– 6 – IEC 61010-2-201:2024 © IEC 2024
In this document,
a) the following print types are used:
– requirements and definitions: in roman type;
NOTES: in smaller roman type;
–
– conformity and tests: in italic type;
– terms used throughout this document which have been defined in Clause 3: SMALL ROMAN
CAPITALS.
b) subclauses, figures, tables and notes which are additional to those in IEC 61010-1 are
numbered starting from 101. Additional annexes are lettered starting from AA and additional
list items are lettered from aa).
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under webstore.iec.ch in the data related to the
specific document. At this date, the document will be
• reconfirmed,
• withdrawn, or
• revised.
IMPORTANT – The "colour inside" logo on the cover page of this document indicates
that it contains colours which are considered to be useful for the correct understanding
of its contents. Users should therefore print this document using a colour printer.
INTRODUCTION
IEC 61010-2-2xx documents are a series of standards on the safety of industrial-process
measurement, control and automation equipment.
This document specifies the complete safety related requirements and related tests for control
equipment (e.g. programmable controller (PLC), the components of distributed control systems
(DCS), I/O devices, human machine interface (HMI)).
Safety terms of general use are defined in IEC 61010-1. More specific terms are defined in each
relevant part of the IEC 61010 series.
– 8 – IEC 61010-2-201:2024 © IEC 2024
SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT
FOR MEASUREMENT, CONTROL, AND LABORATORY USE –
Part 2-201: Particular requirements for control equipment
1 Scope and object
IEC 61010-1:2010, Clause 1 and IEC 61010-1:2010/AMD1:2016, Clause 1 apply, except as
follows:
1.1.1 Equipment included in scope
Replacement:
Replace the existing text with the following:
This part of IEC 61010 specifies safety requirements and related verification tests for control
equipment or their associated peripherals, or both.
Some equipment examples are:
• programmable logic controller (PLC);
• programmable automation controller (PAC);
• distributed control systems (DCS);
• industrial PC (computers) and panel PC;
• programming and debugging tools (PADTs);
• displays and human-machine interfaces (HMI);
• any product performing the function of control equipment or their associated peripherals, or
both;
• positioners; and
• control equipment which have as their intended use the command and control of machines,
automated manufacturing and industrial processes, for example discrete and continuous
control.
Components of the above named equipment and within the scope of this document are, for
example:
• (auxiliary) stand-alone power supplies;
• peripherals such as digital and analogue I/O,
• remote-I/O;
• industrial network equipment, embedded or stand-alone (e.g. switches, routers, wireless
base station).
Control equipment and their associated peripherals are intended to be used in an industrial
environment. This document considers equipment designed as OPEN or ENCLOSED EQUIPMENT.
NOTE 1 Control equipment intended also for use in other environments or for other purposes (example: for use in
building installations to control light or other electrical installations, or for use on cars, trains or ships) can have
additional conformity requirements defined by the safety standard(s) for these applications. These requirements can
involve for example: insulation, spacings and power restrictions.
NOTE 2 Computing devices and similar equipment within the scope of the IEC 60950 series or the IEC 62368 series
and conforming to their requirements are considered to be suitable for use with control equipment within the scope
of this document. However, some of the requirements of the IEC 60950 series for resistance to moisture and liquids
are less stringent, IEC 61010-1:2010, 5.4.4, second paragraph takes this aspect into account.
Control equipment covered in this document is typically intended for use in OVERVOLTAGE
CATEGORY II (IEC 60664-1) in low-voltage installations, where the RATED equipment supply
voltage does not exceed 1 000 V a.c. RMS (50/60 Hz), or 1 000 V d.c.
Where control equipment is intended for installation to supply systems with OVERVOLTAGE
CATEGORY III or IV, additional requirements are identified in Annex K.
The requirements of ISO/IEC Guide 51 and IEC Guide 104, as they relate to this part of
IEC 61010, are incorporated herein.
1.1.2 Equipment excluded from scope
Replacement:
Replace the existing text with the following:
This document does not deal with aspects of the overall automated system, for example a
complete assembly line. Control equipment (e.g. DCS and PLC), their application programme
and their associated peripherals are considered as components (components in this context are
items which perform no useful function by themselves) of an overall automated system.
Since control equipment (e.g. DCS and PLC) are component devices, safety considerations for
the overall automated system including installation and application are beyond the scope of this
document. Refer to the IEC 60364 series or applicable national and local regulations for
electrical installation and guidelines.
1.2.1 Aspects included in scope
Replace the first sentence with the following:
The purpose of the requirements of this document is to ensure that all HAZARDs to the OPERATOR,
SERVICE PERSONNEL and the surrounding area are reduced to a tolerable level.
NOTE By using the terms "OPERATOR" and "SERVICE PERSONNEL" this document considers the perception of HAZARDS
depending on training and skills. Annex AA provides a general approach in this regard.
1.2.2 Aspects excluded from scope
Replacement:
Replace the existing text with the following:
This document does not cover:
a) reliability, functionality, performance, or other properties of the control equipment not related
to safety;
b) mechanical or climatic requirements for operation, transport or storage;
c) EMC requirements (see e.g. the IEC 61326 series or IEC 61131-2);
d) protective measures for explosive atmospheres (see e.g. the IEC 60079 series);
e) functional safety (see e.g. the IEC 61508 series, IEC 61131-6).
– 10 – IEC 61010-2-201:2024 © IEC 2024
2 Normative references
IEC 61010-1:2010, Clause 2 and IEC 61010-1:2010/AMD1:2016, Clause 2 apply, except as
follows:
Addition:
Add the following new references:
IEC 60384-14, Fixed capacitors for use in electronic equipment – Part 14: Sectional
specification – Fixed capacitors for electromagnetic interference suppression and connection
to the supply mains
IEC 60695-2-11, Fire hazard testing – Part 2-11: Glowing/hot-wire based test methods –
Glow-wire flammability test method for end products (GWEPT)
IEC 60695-11-3, Fire hazard testing – Part 11-3: Test flames – 500 W flames – Apparatus and
confirmational test methods
IEC 60695-11-20, Fire hazard testing – Part 11-20: Test flames – 500 W flame test method
IEC 60947-4-1, Low-voltage switchgear and controlgear – Part 4-1: Contactors and motor-
starters – Electromechanical contactors and motor-starters
IEC 60947-4-2, Low-voltage switchgear and controlgear – Part 4-2: Contactors and motor-
starters – Semiconductor motor controllers, starters and soft-starters
IEC 60947-5-1:2016, Low-voltage switchgear and controlgear – Part 5-1: Control circuit devices
and switching elements – Electromechanical control circuit devices
IEC 61010-1:2010, Safety requirements for electrical equipment for measurement, control, and
laboratory use – Part 1: General requirements
IEC 61010-1:2010/AMD1:2016
IEC 61010-2-030, Safety requirements for electrical equipment for measurement, control, and
laboratory use – Part 2-030: Particular requirements for equipment having testing or measuring
circuits
IEC 61810-1:2015, Electromechanical elementary relays – Part 1: General and safety
requirements
3 Terms and definitions
IEC 61010-1:2010, Clause 3 applies, except as follows:
3.1.3
PORTABLE EQUIPMENT
Modification:
Replace the definition with the following:
equipment intended to be carried by hand and not fixed during NORMAL USE
3.2.3
PROTECTIVE CONDUCTOR TERMINAL
Modification:
Replace the term "PROTECTIVE CONDUCTOR TERMINAL" with "PROTECTIVE EARTH TERMINAL" and
add the following Note to entry:
Note 1 to entry: PROTECTIVE EARTH TERMINAL is most familiar to industrial users, manufacturers, etc. Therefore
since this document is targeted towards industrial use, the most familiar term is utilized.
3.2.4
ENCLOSURE
Replacement:
Replace the definition and NOTE with the following:
housing affording the type and degree of protection suitable for the intended application
[SOURCE: IEC 60050-151:2001, 151-13-08]
Add the following new terms and definitions:
3.101
AMBIENT TEMPERATURE
temperature, determined under specified conditions, of the air surrounding the equipment
3.102
ENCLOSED EQUIPMENT
equipment which includes an ENCLOSURE, having safety capability, or a combination of an
ENCLOSURE, having safety capability, and installation provisions enclosing on all sides, with the
possible exception of its mounting surface, to prevent personnel from accidentally touching
HAZARDOUS LIVE, hot or moving parts contained therein and meeting requirements of mechanical
strength, flammability, and stability (where applicable)
EXAMPLE HAND-HELD EQUIPMENT.
Note 1 to entry: This definition is related to IEC 60050-441:1984, 441-12-02.
3.103
FIELD WIRING
wiring of the control equipment, which is not installed in the control equipment manufacturer's
facility
EXAMPLE MAINS supply wiring.
3.104
INTERFACE
shared boundary between one control equipment and another control equipment, or between
parts of a control equipment, through which information or electrical energy is conveyed
[SOURCE: IEC 61131-2:2017, 3.1.21]
– 12 – IEC 61010-2-201:2024 © IEC 2024
3.105
MODULAR EQUIPMENT
equipment consisting of different modules such as a Rack, CPU, different I/O-modules, network
modules
Note 1 to entry: MODULAR EQUIPMENT can:
a) be OPEN EQUIPMENT or ENCLOSED EQUIPMENT;
b) consist of modules that cannot operate alone or of a basic module that is operational alone and can be enhanced
in function by additional modules;
c) vary in size and functionality depending on the combination and the number of modules;
d) be combined with operational equipment or enhanced in function by the addition of modules by the customer.
3.106
OPEN EQUIPMENT
equipment which does not protect personnel from accidentally touching HAZARDOUS LIVE or
moving parts contained therein nor meet requirements of mechanical strength, flammability and
stability (where applicable)
Note 1 to entry: See Annex AA.
3.107
PANEL MOUNTED EQUIPMENT
equipment where a portion of the equipment may form part of the ENCLOSURE
Note 1 to entry: See Figure 103.
3.108
PORT
access to a device or network where electromagnetic energy or signals may be supplied or
received or where the device or network variables may be observed or measured
Note 1 to entry: PORT is most commonly used with respect to EMC.
3.109
PROTECTIVE EXTRA-LOW VOLTAGE CIRCUIT
PELV CIRCUIT
protective earth referenced electrical circuit in which the voltage cannot exceed the following:
NORMAL CONDITION and SINGLE FAULT CONDITION: The a.c. voltage levels are 30 V RMS, 42,4 V
peak and the d.c. voltage level is 60 V. For equipment intended for use in WET LOCATIONS, the
a.c. voltage levels are 16 V RMS, 22,6 V peak and the d.c. voltage level is 35 V
Note 1 to entry: Transients are not taken into consideration in PELV CIRCUITS.
[SOURCE: IEC 60050-195:2021, 195-06-29, modified – In the preferred term, "system" has
been replaced with "circuit", a full description and clarifications have been added and the Note
to entry has been replaced with a new Note to entry.]
3.110
SAFETY EXTRA-LOW VOLTAGE CIRCUIT
SELV CIRCUIT
non-protective earth referenced electrical circuit in which the voltage cannot exceed the
following:
NORMAL CONDITION and SINGLE FAULT CONDITION: The a.c. voltage levels are 30 V RMS, 42,4 V
peak and the d.c. voltage level is 60 V. For equipment intended for use in WET LOCATIONS, the
a.c. voltage levels are 16 V RMS, 22,6 V peak and the d.c. voltage level is 35 V
Note 1 to entry: Transients are not taken into consideration in SELV CIRCUITS.
[SOURCE: IEC 60050-195:2021, 195-06-28, modified – In the preferred term, "system" has
been replaced with "circuit", a full description and clarifications have been added and the Note
to entry has been replaced with a new Note to entry.]
3.111
SERVICE PERSONNEL
person who is installing, changing or repairing the control equipment, with the appropriate
technical training, experience and awareness of HAZARDS and of measures to minimize danger
to themselves, other persons or to the control equipment, in an industrial environment
Note 1 to entry: SERVICE PERSONNEL are persons having the appropriate technical training and experience
necessary to be aware of HAZARDS – e.g. electrical HAZARDS, temperature HAZARDS, fire HAZARDS – to which they are
exposed in performing a task and of measures to minimize danger to themselves or to other persons or to the control
equipment, in an industrial environment.
Note 2 to entry: SERVICE PERSONNEL change or repair control equipment e.g. hardware configuration or installation
of software updates provided by the manufacturer.
Note 3 to entry: See AA.1.3 for more detail.
4 Tests
IEC 61010-1:2010, Clause 4 and IEC 61010-1:2010/AMD1:2016, Clause 4 apply, except as
follows:
4.1 General
Add the following three paragraphs of requirements after the third paragraph of requirements,
before the first conformity statement:
The product is verified in accordance with this document in a documented test configuration,
which represents the least favourable configuration. See 4.3.
It is likely or possible that there are different test configurations which yield least favourable
test conditions. For example there can be a least favourable configuration for the temperature
test, and a different least favourable test configuration for the voltage test. If this is the case
then the appropriate least favourable test configuration(s) shall be used with regard to 4.3.2
and 4.4.
These least favourable test configurations and test conditions shall be practical and useful for
the intended applications.
Add the following conformity statement at the end of the list of conformity statements:
Conformity verification: The selected test configuration(s) and test conditions shall be
documented with the rationale in the test report.
4.4.1 General
Add the following note to item a):
NOTE A fault condition can include open or short circuit of components, as well as disabling or bridging one means
or layer of protection.
– 14 – IEC 61010-2-201:2024 © IEC 2024
4.4.4.3 Spread of fire
Add the following to the conformity statement:
Optionally, for OPEN EQUIPMENT:
The equipment may be placed inside a wire mesh cage covered with cheesecloth. The wire
mesh cage shall be maximum 1,5 times the size (length, width, height) of the device or
representative system including the device, to simulate the intended ENCLOSURE during the
single fault condition testing. See 10.4.1.101 for representative system methodology.with a
tolerance of
The wire mesh cage shall be a metal screen with a mesh 25 mm × 25 mm with a tolerance of
5 mm, centre to centre with a wire diameter of 0,8 mm ± 0,3 mm.
NOTE 1 The wire mesh used is commonly known as chicken wire, 25 mm hexagonal mesh weave made of 0,81
gauge wire.
Cheesecloth is a bleached cotton cloth of approximately 40 g/m containing no flame retardants.
NOTE 2 Cheesecloth is a coarse, loosely woven cotton gauze, originally used for wrapping cheese.
NOTE 3 Panel mounted equipment can combine the two methods.
5 Marking and documentation
IEC 61010-1:2010, Clause 5 and IEC 61010-1:2010/AMD1:2016, Clause 5 apply, except as
follows:
5.1.3 MAINS supply
Replace line 14 of Table 1 with the following:
5.1.5.2 TERMINALS
Modification:
Replace item a) as follows:
UNCTIONAL EARTH TERMINALS (i.e. used for non-safety purposes such as interference
a) F
immunity improvement) shall be marked with one of the following symbols:
IEC 60417-5018 (2011-07) or
IEC 61010-1:2010, symbol 5 of Table 1, IEC 60417-5017 (2006-08).
Where a TERMINAL serves both as the PROTECTIVE CONDUCTOR TERMINAL and as a FUNCTIONAL
EARTH TERMINAL, symbol 6 of Table 1 and other requirements for PROTECTIVE CONDUCTOR
TERMINAL shall be applied. Where a TERMINAL serves both as an earth (ground) TERMINAL
and FUNCTIONAL EARTH TERMINAL, symbol 5 of Table 1 and other requirements for earth
TERMINALS shall be applied.
Addition:
Add the following new item after d):
aa) If a TERMINAL has a hazardous voltage level, the TERMINAL shall be marked with symbol 14
of Table 1.
5.1.8 FIELD WIRING TERMINAL boxes
Addition:
Add the following new text after the first paragraph:
A FIELD WIRING TERMINAL need not be marked to indicate the temperature RATING if it is intended
for the connection of a control circuit conductor only.
A control circuit is any circuit that does not carry MAINS power and is generally limited to 15 A.
5.4.1 General
Addition:
Add the following new text:
For equipment intended to be installed by SERVICE PERSONNEL or trained installers, all
documentation may be provided by electronic media.
Where the documentation is provided by electronic media, this may be accomplished by
including symbol 14 of Table 1, on the product, and the location of the documentation, for
example URL, QRcode, on the product, packaging or printed information with the product.
Annex EE provides details on the flow of information, regarding safety aspects, for controls and
its accessory in an industrial use.
– 16 – IEC 61010-2-201:2024 © IEC 2024
5.4.2 Equipment RATINGS
Addition:
Add the following new items:
aa) digital input devices shall be rated in volts and shall also indicate whether the input device
is intended for direct or alternating current;
bb) analogue input and analogue output devices shall be rated in the voltage range or current
range, or both, as applicable;
cc) digital and switching output devices shall be rated in voltage and one or more of the
following depending on intended load type:
1) general purpose: amperes;
2) coil: code designation, volt-amperes, amperes and inrush amperes; or amperes and
the words "pilot duty";
3) resistance: amperes, resistance, only;
4) resistive heating: amperes, resistive heating;
5) incandescent lamp: amperes or watts, tungsten;
6) ballast (electric discharge lamp): amperes, ballast;
7) ballast, electronic (electric discharge lamp): amperes, electronic fluorescent ballast;
8) motor: horsepower or full-load current and locked-rotor current;
9) a device intended for control of a specific load type not addressed above shall be
marked to indicate the specific load type in standard terminology;
dd) a device which is intended for use with a specific model load (e.g. specific motor or coil) or
input sourcing device (e.g. specific transducer or power supply) shall be documented with
the manufacturer’s name and model number of the device with which it is intended to be
used.
5.4.3 Equipment installation
Addition:
Add the following new item:
OPEN EQUIPMENT: If the control equipment is evaluated in accordance with 9.1.c) and 9.3.2
aa)
for hazards related to the spread of fire (containment of fire within the equipment, if it
occurs), it can be necessary for the installation documentation to specify necessary
constructional requirements applicable for the end use location, for example acceptable
ventilation openings, as applicable.
NOTE 101 See also 7.1.101, 8.1.101 and 9.3.2.
NOTE 102 Subclause 9.1 states that it is possible for different circuits or parts of the equipment to be evaluated to
different methods (9.1 a), b) or c)).
Modification:
Replace item d)1) with the following:
d) 1) supply and FIELD WIRING requirements, for example
...




Questions, Comments and Discussion
Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.
Loading comments...