Electric vehicle conductive charging system - Part 1: General requirements

IEC 61851-1:2010 applies to on-board and off-board equipment for charging electric road vehicles at standard a.c. supply voltages (as per IEC 60038) up to 1 000 V and at d.c. voltages up to 1 500 V, and for providing electrical power for any additional services on the vehicle if required when connected to the supply network. It includes characteristics and operating conditions of the supply device and the connection to the vehicle; operators and third party electrical safety, and the characteristics to be complied with by the vehicle with respect to the a.c./d.c. EVSE, only when the EV is earthed. This second edition cancels and replaces the first edition published in 2001. It constitutes a technical revision. The main changes with respect to the first edition of this standard are: - revision of connector definitions and current levels (Clause 8); - modification definition of pilot wire to pilot function; - division of Clause 9 to create Clauses 9 and 11; - Clause 9: specific requirements for inlet, plug and socket-outlet; - Clause 11: EVSE requirements: the basic generic requirements for charging stations; - renumbering of annexes; - deletion of previous Annex A and integration of charging cable requirements into new Clause 10; - Annex B becomes Annex A and is normative for all systems using a PWM pilot function with a pilot wire; Annex C becomes Annex B; - replacement of previous Annex D (coding tables for power indicator) with B.4 in Annex B using new values; - new informative Annex C describing an alternative pilot function system.

Elektrische Ausrüstung von Elektro-Straßenfahrzeugen - Konduktive Ladesysteme für Elektrofahrzeuge - Teil 1: Allgemeine Anforderungen

Système de charge conductive pour véhicules électriques - Partie 1: Règles générales

La CEI 61851-1:2010 est applicable aux systèmes embarqués ou non embarqués pour la charge des véhicules routiers électriques à des tensions alternatives normalisées (conformément à la CEI 60038) jusqu'à 1 000 V et à des tensions continues jusqu'à 1 500 V, ainsi que pour l'alimentation en énergie électrique pour tout service auxiliaire du véhicule pendant la connexion au réseau électrique, si nécessaire. Elle couvre les caractéristiques et les conditions de fonctionnement du système d'alimentation et le raccordement au véhicule, la sécurité électrique des opérateurs et des tiers, et les caractéristiques à respecter par le véhicule en ce qui concerne le courant alternatif (c.a) et le courant continu (c.c) uniquement lorsque le VE est mis à la terre. Cette deuxième édition annule et remplace la première édition, parue en 2001. Elle constitue une révision technique. Les principales modifications par rapport à la première édition de cette norme sont les suivantes: - la révision des définitions des connecteurs et des niveaux de courant (Article 8); - modification de la définition de fil pilote en fonction pilote; - division de l'Article 9 pour créer les Articles 9 et 11; - Article 9: Exigences spécifiques pour le socle de connecteur, la prise de courant; - Article 11: Dispositions du SAVE: Les exigences de base génériques pour les stations de charge; - renumérotation des annexes; - suppression de l'Annexe A précédente et introduction d'exigences techniques du câble de charge dans le nouvel Article 10; - l'Annexe B devient Annexe A et elle est normative pour tous les systèmes utilisant une fonction pilote de type PWM avec fil pilote; - l'Annexe C devient l'Annexe B; - remplacement de la précédente Annexe D (tableaux de codage pour l'indicateur de puissance) par le B.4 de l'Annexe B avec de nouvelles valeurs; - nouvelle Annexe C informative décrivant un autre système de fonction pilote.

Sistem za napajanje električnih vozil prek kabla - 1. del: Splošne zahteve

Velja za opremo za napajanje električnih cestnih vozil pri standardni izmenični napajalni napetosti do 690 V in enosmerni napetosti do 1000 V ter po potrebi za zagotavljanje električne moči za vse dodatne storitve na vozilu, ko je priključeno na napajalno omrežje.

General Information

Status
Withdrawn
Publication Date
18-Aug-2011
Withdrawal Date
31-Mar-2014
Drafting Committee
IEC/TC 69 - IEC_TC_69
Parallel Committee
IEC/TC 69 - IEC_TC_69
Current Stage
9960 - Withdrawal effective - Withdrawal
Start Date
05-Jul-2022
Completion Date
05-Jul-2022

Relations

Effective Date
28-Jan-2023
Effective Date
28-Jan-2023
Effective Date
28-Jan-2023
Standard

EN 61851-1:2011 - BARVE

English language
56 pages
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Frequently Asked Questions

EN 61851-1:2011 is a standard published by CLC. Its full title is "Electric vehicle conductive charging system - Part 1: General requirements". This standard covers: IEC 61851-1:2010 applies to on-board and off-board equipment for charging electric road vehicles at standard a.c. supply voltages (as per IEC 60038) up to 1 000 V and at d.c. voltages up to 1 500 V, and for providing electrical power for any additional services on the vehicle if required when connected to the supply network. It includes characteristics and operating conditions of the supply device and the connection to the vehicle; operators and third party electrical safety, and the characteristics to be complied with by the vehicle with respect to the a.c./d.c. EVSE, only when the EV is earthed. This second edition cancels and replaces the first edition published in 2001. It constitutes a technical revision. The main changes with respect to the first edition of this standard are: - revision of connector definitions and current levels (Clause 8); - modification definition of pilot wire to pilot function; - division of Clause 9 to create Clauses 9 and 11; - Clause 9: specific requirements for inlet, plug and socket-outlet; - Clause 11: EVSE requirements: the basic generic requirements for charging stations; - renumbering of annexes; - deletion of previous Annex A and integration of charging cable requirements into new Clause 10; - Annex B becomes Annex A and is normative for all systems using a PWM pilot function with a pilot wire; Annex C becomes Annex B; - replacement of previous Annex D (coding tables for power indicator) with B.4 in Annex B using new values; - new informative Annex C describing an alternative pilot function system.

IEC 61851-1:2010 applies to on-board and off-board equipment for charging electric road vehicles at standard a.c. supply voltages (as per IEC 60038) up to 1 000 V and at d.c. voltages up to 1 500 V, and for providing electrical power for any additional services on the vehicle if required when connected to the supply network. It includes characteristics and operating conditions of the supply device and the connection to the vehicle; operators and third party electrical safety, and the characteristics to be complied with by the vehicle with respect to the a.c./d.c. EVSE, only when the EV is earthed. This second edition cancels and replaces the first edition published in 2001. It constitutes a technical revision. The main changes with respect to the first edition of this standard are: - revision of connector definitions and current levels (Clause 8); - modification definition of pilot wire to pilot function; - division of Clause 9 to create Clauses 9 and 11; - Clause 9: specific requirements for inlet, plug and socket-outlet; - Clause 11: EVSE requirements: the basic generic requirements for charging stations; - renumbering of annexes; - deletion of previous Annex A and integration of charging cable requirements into new Clause 10; - Annex B becomes Annex A and is normative for all systems using a PWM pilot function with a pilot wire; Annex C becomes Annex B; - replacement of previous Annex D (coding tables for power indicator) with B.4 in Annex B using new values; - new informative Annex C describing an alternative pilot function system.

EN 61851-1:2011 is classified under the following ICS (International Classification for Standards) categories: 43.120 - Electric road vehicles. The ICS classification helps identify the subject area and facilitates finding related standards.

EN 61851-1:2011 has the following relationships with other standards: It is inter standard links to EN 61851-1:2001, EN 62752:2016, EN IEC 61851-1:2019. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

EN 61851-1:2011 is associated with the following European legislation: EU Directives/Regulations: 2006/95/EC, 2014/35/EU, 2014/53/EU; Standardization Mandates: M/468. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.

EN 61851-1:2011 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-oktober-2011
6LVWHP]DQDSDMDQMHHOHNWULþQLKYR]LOSUHNNDEODGHO6SORãQH]DKWHYH
Electric vehicle conductive charging system - Part 1: General requirements
Système de charge conductive pour véhicules électriques - Partie 1: Règles générales
Ta slovenski standard je istoveten z: EN 61851-1:2011
ICS:
43.120 (OHNWULþQDFHVWQDYR]LOD Electric road vehicles
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 61851-1
NORME EUROPÉENNE
August 2011
EUROPÄISCHE NORM
ICS 43.120 Supersedes EN 61851-1:2001

English version
Electric vehicle conductive charging system -
Part 1: General requirements
(IEC 61851-1:2010)
Système de charge conductive pour Elektrische Ausrüstung von Elektro-
véhicules électriques - Straßenfahrzeugen -
Partie 1: Règles générales Konduktive Ladesysteme für
(CEI 61851-1:2010) Elektrofahrzeuge -
Teil 1: Allgemeine Anforderungen
(IEC 61851-1:2010)
This European Standard was approved by CENELEC on 2011-04-12. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
Spain, Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Management Centre: Avenue Marnix 17, B - 1000 Brussels

© 2011 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 61851-1:2011 E
Foreword
The text of document 69/173/FDIS, future edition 2 of IEC 61851-1, prepared by IEC TC 69, Electric road
vehicles and electric industrial trucks, was submitted to the IEC-CENELEC parallel vote and was
approved by CENELEC as EN 61851-1 on 2011-04-12.
This European Standard supersedes EN 61851-1:2001.
The main changes with respect to EN 61851-1:2001 are the following:
– revision of connector definitions and current levels (Clause 8);
– modification definition of pilot wire to pilot function;
– division of Clause 9 to create Clauses 9 and 11;
– Clause 9: specific requirements for inlet, plug and socket–outlet;
– Clause 11: EVSE requirements: the basic generic requirements for charging stations;
– renumbering of annexes;
– deletion of previous Annex A and integration of charging cable requirements into new Clause 10;
– Annex B becomes Annex A and is normative for all systems using a PWM pilot function with a pilot
wire;
– Annex C becomes Annex B;
– replacement of previous Annex D (coding tables for power indicator) with B.4 in Annex B using new
values;
– new informative Annex C describing an alternative pilot function system.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN and CENELEC shall not be held responsible for identifying any or all such patent
rights.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2012-01-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2014-04-01
Annexes ZA, ZB and ZC have been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 61851-1:2010 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards indicated:
IEC 60068-2-1:2007 NOTE  Harmonized as EN 60068-2-1:2007 (not modified).
IEC 60068-2-14:2009 NOTE  Harmonized as EN 60068-2-14:2009 (not modified).
IEC 60364-6:2006 NOTE  Harmonized as HD 60364-6:2007 (modified).

- 3 - EN 61851-1:2011
IEC 60947-1:2007 NOTE  Harmonized as EN 60947-1:2007 (not modified).
IEC 60947-6-1:2005 NOTE  Harmonized as EN 60947-6-1:2005 (not modified).
IEC 61140 NOTE  Harmonized as EN 61140.
IEC 61851-21 NOTE  Harmonized as EN 61851-21.
IEC 61851-22 NOTE  Harmonized as EN 61851-22.
__________
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year

- - Signalling on low-voltage electrical EN 50065-1 2001
installations in the frequency range 3 kHz to
148,5 kHz -
Part 1: General requirements, frequency
bands and electromagnetic disturbances

1)
IEC 60038 (mod) 2009 IEC standard voltages FprEN 60038 2011

IEC 60068-2-30 2005 Environmental testing - EN 60068-2-30 2005
Part 2-30: Tests - Test Db: Damp heat, cyclic
(12 h + 12 h cycle)
IEC 60068-2-75 1997 Environmental testing - EN 60068-2-75 1997
Part 2-75: Tests - Test Eh: Hammer tests

IEC 60068-2-78 2001 Environmental testing - EN 60068-2-78 2001
Part 2-78: Tests - Test Cab: Damp heat,
steady state
IEC 60276 - Definitions and nomenclature for carbon EN 60276 -
brushes, brush-holders, commutators and
slip-rings
IEC 60309-1 1999 Plugs, socket-outlets and couplers for EN 60309-1 1999
industrial purposes - + A11 2004
Part 1: General requirements
IEC 60309-2 1999 Plugs, socket-outlets and couplers for EN 60309-2 1999
industrial purposes - + A11 2004
Part 2: Dimensional interchangeability
requirements for pin and contact-tube
accessories
IEC 60364-4-41 2005 Low-voltage electrical installations - HD 60364-4-41 2007
(mod) Part 4-41: Protection for safety - Protection + corr. July 2007
against electric shock
IEC 60529 1989 Degrees of protection provided by EN 60529 1991
enclosures (IP Code) + corr. May 1993

IEC 60664-1 2007 Insulation coordination for equipment within EN 60664-1 2007
low-voltage systems -
Part 1: Principles, requirements and tests

IEC/TR 60755 2008 General requirements for residual current - -
operated protective devices
IEC 60884-1 2002 Plugs and socket-outlets for household and - -
similar purposes -
Part 1: General requirements
1)
At draft stage.
- 5 - EN 61851-1:2011
Publication Year Title EN/HD Year
IEC 60884-2-5 1995 Plugs and socket-outlets for household and - -
similar purposes -
Part 2: Particular requirements for adaptors

IEC 60947-3 2008 Low-voltage switchgear and controlgear - EN 60947-3 2009
Part 3: Switches, disconnectors, switch-
disconnectors and fuse-combination units

IEC 60950-1 (mod) 2005 Information technology equipment - Safety - EN 60950-1 2006
+ corr. August 2006 Part 1: General requirements + A11 2009
+ A12 2011
IEC 60990 1999 Methods of measurement of touch EN 60990 1999
current and protective conductor current

IEC 61000-6-1 2005 Electromagnetic compatibility (EMC) - EN 61000-6-1 2007
Part 6-1: Generic standards - Immunity for
residential, commercial and light-industrial
environments
IEC 61000-6-3 2006 Electromagnetic compatibility (EMC) - EN 61000-6-3 2007
Part 6-3: Generic standards - Emission
standard for residential, commercial and light-
industrial environments
1)
IEC 61008-1 (mod) 2010 Residual current operated circuit-breakers FprEN 61008-1 200X
without integral overcurrent protection for
household and similar uses (RCCB's) -
Part 1: General rules
1)
IEC 61009-1 (mod) 2010 Residual current operated circuit-breakers FprEN 61009-1 200X
with integral overcurrent protection for
household and similar uses (RCBOs) -
Part 1: General rules
IEC 61180-1 1992 High-voltage test techniques for low-voltage EN 61180-1 1994
equipment -
Part 1: Definitions, test and procedure
requirements
IEC 62196-1 2003 Plugs, socket-outlets, vehicle couplers and EN 62196-1 2003
vehicle inlets - Conductive charging of electric
vehicles -
Part 1: Charging of electric vehicles up to 250
A a.c. and 400 A d.c.
ISO 6469-2 2009 Electrically propelled road vehicles - Safety - -
specifications -
Part 2: Vehicle operational safety means and
protection against failures
ISO 6469-3 2001 Electric road vehicles - Safety specifications - - -
Part 3: Protection of persons against electric
hazards
SAE J1772 2010 Recommended practices: SAE Electric - -
Vehicle and Plug In Hybrid Electric Vehicle
Conductive Charge Coupler
Annex ZB
(normative)
Special national conditions
Special national condition: National characteristic or practice that cannot be changed even over a long
period, e.g. climatic conditions, electrical earthing conditions.

NOTE If it affects harmonization, it forms part of the European Standard or Harmonization Document.

For the countries in which the relevant special national conditions apply these provisions are normative,
for other countries they are informative.

Clause  Special national condition
6.2  Germany
In Germany the inline control box (EVSE) shall be in the plug or located within
2,0 m of the plug.
6.3.3, Note 3 Finland
The use of adaptors from mode 1 socket outlets to mode 3 vehicle cable
assembly, that maintain the overall safety requirements of this standard is
allowed in Finland.
11.3.2, Note 1 Finland
In Finland IPXXD is not required for mode 1.

11.3.2, Note 1 The Netherlands
In The Netherlands IPXXD is not required for mode 1.

- 7 - EN 61851-1:2011
Annex ZC
(informative)
A-deviations
A-deviation: National deviation due to regulations, the alteration of which is for the time being outside the
competence of the CENELEC national member.

This European Standard does fall under LVD (2006/95/EC).

In the relevant CENELEC countries these A-deviations are valid instead of the provisions of the European
Standard until they have been removed.

Clause Deviation
2 United Kingdom
IEC 60884-1 is not indispensable for the application of this document.
IEC 60884-1 is not applicable in UK.
The BS 1363 Series of standards applies to domestic socket-outlets, fused plugs, fused
connection units, fused conversion plugs and to adaptors in the UK.
6.2 Germany
Mode 1 cables without an in-cable RCD shall not be used but only Mode 1 cables with an
in-cable RCD.
All Mode 1 cables without an in-cable RCD shall bear the following safety information:
“Shall not be used in Germany".
Due to article 14 in the constitutional law of Germany which frames the preservation of
status quo of existing electrical installations it cannot be ensured that fixed electrical
installations at all times provide an RCD in Germany.
6.3.3 United Kingdom
IEC 60884-2-5 is not applicable in UK.
BS 1363-3 and BS 1363-5 apply to domestic adaptors and fused conversion plugs in the
UK.
9.1 United Kingdom
IEC 60884-1 is not applicable in UK.
The BS 1363 Series of standards applies to domestic socket-outlets, fused plugs, fused
connection units, fused conversion plugs and to adaptors in the UK.
9.2 United Kingdom
IEC 60884-1 is not applicable in UK.
The BS 1363 Series of standards applies to domestic socket-outlets, fused plugs, fused
connection units, fused conversion plugs and to adaptors in the UK.
9.3 United Kingdom
IEC 60884-1 is not applicable in UK.
The BS 1363 Series of standards applies to domestic socket-outlets, fused plugs, fused

connection units, fused conversion plugs and to adaptors in the UK.
11.6 United Kingdom
IEC 60884-1 is not applicable in UK.
The BS 1363 Series of standards applies to domestic socket-outlets, fused plugs, fused
connection units, fused conversion plugs and to adaptors in the UK.
__________
IEC 61851-1 ®
Edition 2.0 2010-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Electric vehicle conductive charging system –
Part 1: General requirements
Système de charge conductive pour véhicules électriques –
Partie 1: Règles générales
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
X
CODE PRIX
ICS 43.120 ISBN 978-2-88912-222-6
– 2 – 61851-1 Ó IEC:2010
CONTENTS
FOREW ORD . 5
1 Sc o pe . 7
2 Normative references . 7
3 Terms and definitions . 9
4 General requirements . 13
5 Rating of the supply a.c. voltage . 13
6 General system requirement and interface . 14
6.1 General description . 14
6.2 EV charging modes . 14
6.3 Types of EV connection using cables and plugs (cases A, B, and C) . 14
6.3.1 General description . 14
6.3.2 Cord extension set . 16
6.3.3 Adaptors . 17
6.4 Functions provided in each mode of charging for modes 2, 3, and 4 . 17
6.4.1 Modes 2, 3 and 4 functions . 17
6.4.2 Optional functions for modes 2, 3 and 4 . 17
6.4.3 Details of functions for modes 2, 3 and 4 . 18
6.4.4 Details of optional functions . 18
6.4.5 Details of pilot function . 18
6.5 Serial data communication . 19
7 Protection against electric shock . 19
7.1 General requirements . 19
7.2 Protection against direct contact . 19
7.2.1 General . 19
7.2.2 Accessibility of live parts . 19
7.2.3 Stored energy – discharge of capacitors . 20
7.3 Protection against indirect contact . 20
7.4 Supplementary measures . 20
7.5 Provision for mode 4 EVSE . 20
7.6 Additional requirements . 21
8 Connection between the power supply and the EV . 21
8.1 General . 21
8.2 Contact sequencing . 23
8.3 Functional description of a standard interface . 23
8.4 Functional description of a basic interface . 23
8.5 Functional description of a universal interface . 23
9 Specific requirements for vehicle inlet, connector, plug and socket-outlet . 24
9.1 General requirements . 24
9.2 Operating temperature . 24
9.3 Service life of inlet/connector and plug/socket-outlet . 24
9.4 Breaking capacity . 24
9.5 IP degrees. 24
9.6 Insertion and extraction force . 25
9.7 Latching of the retaining device . 25
10 Charging cable assembly requirements . 25

61851-1 Ó IEC:2010 – 3 –
10.1 Electrical rating . 25
10.2 Electrical characteristics . 25
10.3 Dielectric withstand characteristics . 25
10.4 Mechanical characteristics . 25
10.5 Functional characteristics . 25
11 EVSE requirements . 26
11.1 General test requirements . 26
11.2 Classification . 26
11.3 IP degrees for basic and universal interfaces . 26
11.3.1 IP degrees for ingress of objects . 26
11.3.2 Protection against electric shock . 27
11.4 Dielectric withstand characteristics . 27
11.4.1 Dielectric withstand voltage . 27
11.4.2 Impulse dielectric withstand (1,2/50 ms) . 28
11.5 Insulation resistance . 28
11.6 Clearances and creepage distances . 28
11.7 Leakage – touch current . 28
11.8 Environmental tests . 29
11.8.1 General . 29
11.8.2 Ambient air temperature. 29
11.8.3 Ambient humidity . 29
11.8.4 Ambient air pressure . 30
11.9 Permissible surface temperature . 30
11.10 Environmental conditions. 30
11.11 Mechanical environmental tests . 30
11.11.1 General . 30
11.11.2 Mechanical impact . 30
11.12 Electromagnetic compatibility tests . 31
11.13 Latching of the retaining device . 31
11.14 Serv ice . 31
11.15 Marking and instructions . 31
11.15.1 Connection instructions . 31
11.15.2 Legibility . 31
11.15.3 Marking of electric vehicle charging station . 31
11.16 Telecommunication network . 32
Annex A (normative) Pilot function through a control pilot circuit using PWM
modulation and a control pilot wire . 33
Annex B (informative) Example of a circuit diagram for a basic and universal vehicle
coupler . 39
Annex C (informative) Example of a method that provides the pilot function equivalent
to a hard wired system . 46
Bibliography . 48

Figure 1 – Case "A" connection . 15
Figure 2 – Case "B" connection . 16
Figure 3 – Case "C" connection . 16
Figure A.1 – Typical control pilot circuit . 33
Figure A.2 – Simplified control pilot circuit. 34

– 4 – 61851-1 Ó IEC:2010
Figure A.3 – Typical charging cycle under normal operating conditions . 36
Figure B.1 – Mode 1 case B using the basic single phase vehicle coupler . 40
Figure B.2 – Mode 2 case B using the basic single phase vehicle coupler . 41
Figure B.3 – Mode 3 case B using the basic single phase vehicle coupler . 41
Figure B.4 – Mode 3 case C using the basic single phase vehicle coupler . 42
Figure B.5 – Mode 3 case B using the basic single phase vehicle coupler without
proximity push button switch S3 . 43
Figure B.6 – Diagram for current capability coding of the cable assembly . 44
Figure B.7 – Mode 4 case C using the universal vehicle coupler . 45
Figure C.1 – Example of a pilot function without a supplementary wire . 46

Table 1 – Overview of the vehicle interface options and suggested contact ratings . 22
Table 2 – Touch current limits . 29
Table A.1 – EVSE control pilot circuit parameters (see Figures A.1 and A.2) . 34
Table A.2 – Vehicle control pilot circuit values and parameters (see Figures A.1, A.2) . 35
Table A.3 – Pilot functions . 35
Table A.4 – description of connecting sequences as shown on Figure A.3 . 36
Table A.5 – Pilot duty cycle provided by EVSE . 37
Table A.6 – Maximum current to be drawn by vehicle . 37
Table A.7 – EVSE timing (see Figure A.3) . 38
Table B.1 – Identification of components used with basic single phase connector . 40
Table B.2 – Component values for all drawings . 42
Table B.3 – Resistor coding for vehicle connectors and plugs . 43
Table B.4 – Component description for Figure B.7 mode 4 case C . 44

61851-1 Ó IEC:2010 – 5 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
ELECTRIC VEHICLE CONDUCTIVE CHARGING SYSTEM –

Part 1: General requirements
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61851-1 has been prepared by IEC technical committee 69:
Electric road vehicles and electric industrial trucks.
This second edition cancels and replaces the first edition published in 2001. It constitutes a
technical revision.
The main changes with respect to the first edition of this standard are the following:
– revision of connector definitions and current levels (Clause 8);
– modification definition of pilot wire to pilot function;
– division of Clause 9 to create Clauses 9 and 11;
– Clause 9: specific requirements for inlet, plug and socket–outlet;
– Clause 11: EVSE requirements: the basic generic requirements for charging stations;
– renumbering of annexes;
– 6 – 61851-1 Ó IEC:2010
– deletion of previous Annex A and integration of charging cable requirements into new
Clause 10;
– Annex B becomes Annex A and is normative for all systems using a PWM pilot function
with a pilot wire;
– Annex C becomes Annex B;
– replacement of previous Annex D (coding tables for power indicator) with B.4 in Annex B
using new values;
– new informative Annex C describing an alternative pilot function system.
The text of this standard is based on the following documents:
FDIS Report on voting
69/173/FDIS 69/179/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts of the IEC 61851 series, under the general title: Electric vehicle conductive
charging system can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
 reconfirmed,
 withdrawn,
 replaced by a revised edition, or
 amended.
IMPORTANT – The “colour inside” logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct understanding
of its contents. Users should therefore print this publication using a colour printer.

61851-1 Ó IEC:2010 – 7 –
ELECTRIC VEHICLE CONDUCTIVE CHARGING SYSTEM –

Part 1: General requirements
1 Scope
This part of IEC 61851 applies to on-board and off-board equipment for charging electric road
vehicles at standard a.c. supply voltages (as per IEC 60038) up to 1 000 V and at d.c.
voltages up to 1 500 V, and for providing electrical power for any additional services on the
vehicle if required when connected to the supply network.
Electric road vehicles (EV) implies all road vehicles, including plug in hybrid road vehicles
(PHEV), that derive all or part of their energy from on-board batteries.
The aspects covered include characteristics and operating conditions of the supply device
and the connection to the vehicle; operators and third party electrical safety, and the
characteristics to be complied with by the vehicle with respect to the a.c./d.c. EVSE, only
when the EV is earthed.
NOTE 1 Class II vehicles are not defined, but the lack of information for this type of vehicle means that the
requirements for the standard are under consideration.
NOTE 2 This standard also applies to EVSE with on-site storage capability.
Requirements for specific inlet, connector, plug and socket-outlets for EVs are contained in
IEC 62196-1:2003. Standard sheets for the vehicle connector and inlet are also under
consideration. They will be incorporated in a separate part of standard IEC 62196.
This standard does not cover all safety aspects related to maintenance.
This standard is not applicable to trolley buses, rail vehicles, industrial trucks and vehicles
designed primarily for use off-road.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 60038:2009, IEC standard voltages
IEC 60068-2-30:2005, Environmental testing – Part 2-30: Tests – Test Db: Damp heat, cyclic
(12 + 12 h cycle)
IEC 60068-2-75:1997, Environmental testing – Part 2: Tests – Test Eh: Hammer tests
IEC 60068-2-78:2001, Environmental testing – Part 2-78: Tests – Test Cab: Damp heat, steady
state
IEC 60276, Definitions and nomenclature for carbon brushes, brush-holders, commutators
and slip-rings
IEC 60309-1:1999, Plugs, socket-outlets and couplers for industrial purposes – Part 1:
General requirements
– 8 – 61851-1 Ó IEC:2010
IEC 60309-2:1999, Plugs, socket-outlets and couplers for industrial purposes – Part 2:
Dimensional interchangeability requirements for pin and contact-tube accessories
IEC 60364-4-41:2005, Low-voltage electrical installations – Part 4-41: Protection for safety –
Protection against electric shock
IEC 60529:1989, Degrees of protection provided by enclosures (IP Code)
IEC 60664-1:2007, Insulation coordination for equipment within low-voltage systems – Part 1:
Principles, requirements and tests
IEC/TR 60755:2008, General requirements for residual current operated protective devices
IEC 60884-1:2002, Plugs and socket-outlets for household and similar purposes – Part
1:General requirements
IEC 60884-2-5:1995, Plugs and socket-outlets for household and similar purposes – Part 2
particular requirements for adaptors
IEC 60947-3:2008, Low-voltage switchgear and controlgear – Part 3: Switches,
disconnectors, switch-disconnectors and fuse-combination units
IEC 60950-1:2005, Information technology equipment – Safety – Part 1: General requirements
IEC 60990:1999, Methods of measurement of touch current and protective conductor current
IEC 61000-6-1:2005, Electromagnetic compatibility (EMC) – Part 6-1: Generic
standards – Immunity for residential, commercial and light-industrial environments
IEC 61000-6-3:2006, Electromagnetic compatibility (EMC) – Part 6-3: Generic
standards – Emission standard for residential, commercial and light-industrial
environments
IEC 61008-1:2010, Residual current operated circuit-breakers without integral
overcurrent protection for household and similar uses (RCCBs) – General rules
IEC 61009-1:2010, Residual current operated circuit-breakers with integral overcurrent
protection for household and similar uses (RCBOs) – General rules
IEC 61180-1:1992, High-voltage test techniques for low-voltage equipment – Part 1:
definitions, test and procedure requirements
IEC 62196-1:2003, Plugs, socket-outlets, vehicle couplers and vehicle inlets – Conductive
charging of electric vehicles – Part 1: Charging of electric vehicles up to 250 A a.c. and 400 A d.c.
ISO 6469-2:2009, Electrically propelled road vehicles – Safety specifications – Part 2: Vehicle
operational safety means and protection against failures
ISO 6469-3:2001, Electric road vehicles – Safety specifications – Part 3: Protection of
persons against electric hazards
EN 50065-1:2001, Signalling on low-voltage electrical installations in the frequency range
3 kHz to 148,5 kHz – Part 1: General requirements, frequency bands and electromagnetic
disturbances
61851-1 Ó IEC:2010 – 9 –
SAE J1772:2010, Recommended practices: SAE Electric Vehicle and Plug In Hybrid Electric
Vehicle Conductive Charge Coupler
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
basic insulation
insulation of hazardous-live-parts which provides basic protection
3.2
cable assembly
piece of equipment used to establish the connection between the EV and socket-outlet (in
case A and case B) or to the fixed charger (in case C)
NOTE 1 It may be either fixed or be included in the vehicle or the EVSE, or detachable.
NOTE 2 It includes the flexible cable and the connector and/or plug that are required for proper connection.
NOTE 3 See Figures 1 to 3 for description of cases A, B and C.
NOTE 4 A detachable cable assembly is not considered as a part of the fixed installation.
3.3
charger
power converter that performs the necessary functions for charging a battery
3.3.1
class I charger
charger with basic insulation as provision for basic protection and protective bonding as
provision for fault protection
NOTE Protective bonding consists of connection of all exposed conductive parts to the charger earth terminal.
3.3.2
class II charger
charger with
– basic insulation as provision for basic protection, and
– supplementary insulation as provision for fault protection,
or in which
– basic and fault protection are provided by reinforced insulation
3.3.3
off-board charger
charger connected to the premises wiring of the a.c. supply network (mains) and designed to
operate entirely off the vehicle. In this case, direct current electrical power is delivered to the
vehicle
3.3.3.1
dedicated off-board charger
off-board charger designed to be used only by a specific type of EV, which may have control
charging functions and/or communication
3.3.4
on-board charger
charger mounted on the vehicle and designed to operate only on the vehicle

– 10 – 61851-1 Ó IEC:2010
3.4
charging
all functions necessary to condition standard voltage and frequency a.c. supply current to a
regulated voltage/current level to assure proper charging of the EV traction battery and/or
supply of energy to the EV traction battery bus, for operating on-board electrical equipment in
a controlled manner to assure proper energy transfer
3.5
connection
single conductive path
3.6
control pilot
the control conductor in the cable assembly connecting the in-cable control box or the fixed
part of the EVSE, and the EV earth through the control circuitry on the vehicle. It may be used
to perform several functions
3.7
earth terminal
accessible connection point for all exposed conductive parts electrically bound together
NOTE In the U.S.A., the term "ground" is used instead of "earth".
3.8
electric vehicle
EV
electric road vehicle (ISO)
any vehicle propelled by an electric motor drawing current from a rechargeable storage
battery or from other portable energy storage devices (rechargeable, using energy from a
source off the vehicle such as a residential or public electric service), which is manufactured
primarily for use on public streets, roads or highways
3.8.1
class I EV
an EV with basic insulation as provision for basic protection and protective bonding as
provision for fault protection
NOTE This consists of connection of all exposed conductive parts to the EV earth terminal.
3.8.2
class II EV
EV in which protection against electric shock does not rely on basic insulation only, but in
which additional safety precautions, such as double insulation or reinforced insulation, are
provided, there being no provision for protective earthing or reliance upon installation
conditions
3.9
EV supply equipment
EVSE
conductors, including the phase, neutral and protective earth conductors, the EV couplers,
attachment plugs, and all other accessories, devices, power outlets or apparatuses installed
specifically for the purpose of delivering energy from the premises wiring to the EV and
allowing communication between them if required
3.9.1
a.c. EV charging station
all equipment for delivering a.c. current to EVs, installed in an enclosure(s) and with special
control functions
61851-1 Ó IEC:2010 – 11 –
3.9.2
d.c. EV charging station
all equipment for delivering d.c. current to EVs, installed in an enclosure(s), with special
control functions and communication and located off the vehicle
NOTE DC charging includes pulse mode charging.
3.9.3
exposed conductive part
conductive part of equipment, which can be touched and which is not normally live, but which
can become live when basic insulation fails
3.9.4
direct contact
contact of persons with live parts
3.9.5
indirect contact
contact of persons with exposed conductive parts made live by an insulation failure
3.10
live part
any conductor or conductive part intended to be electrically energized in normal use
3.10.1
hazardous live part
live part, which under certain conditions, can result in an electric shock
3.11
in-cable control box
a device incorporated in the cable assembly, which performs control functions and safety
functions
NOTE The in-cable control box is located in a detachable cable assembly or plug that is not part of the fixed
installation.
3.12
plug and socket-outlet
means of enabling the manual connection of a flexible cable to fixed wiring
NOTE It consists of two parts: a socket-outlet and a plug.
3.12.1
plug
part of a plug and socket-outlet integral with or intended to be attached to the flexible cable
connected to the socket-outlet
3.12.2
socket-outlet
part of a plug and socket-outlet intended to be installed with the fixed wiring
3.13
power indicator
resistor value identifying supply rating recognition by the vehicle
3.14
retaining device
mechanical arrangement which holds a plug or connector in position when it is in proper
engagement, and prevents unintentional withdrawal of the plug or connector

SIST EN 61
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