EN 17460:2022
(Main)Railway applications - Adhesive bonding of rail vehicles and their components
Railway applications - Adhesive bonding of rail vehicles and their components
This document defines terms and specifies requirements for adhesive bonding and sealing work in rail vehicles and their components independent of the material of the adherend and the solidification mechanism, strength, and deformation properties of the adhesives.
This document is applicable to adhesive bonding and sealing adherends in the:
- development (pre-production);
- production (in-production);
- maintenance including repair (post-production);
- quality assurance of production, inspection, maintenance including repair of rail vehicles and their components.
This document is not applicable to:
- screw retention by the usage of adhesives, if a screw assembly without further safeguard of identical joint design is sufficient for the purpose;
- hybrid joints, if the expected function is given exclusively by another joining technology e.g. welding, screwing, riveting;
- production of vulcanizates;
- production of plywood;
- production of fibre reinforced plastic composites (FRP-composites);
- production of laminated safety glass;
- pure encapsulating of electronic parts;
- application of single-sided adhesive decorative films.
Bahnanwendungen - Kleben von Schienenfahrzeugen und deren Komponenten
Dieses Dokument definiert Begriffe und legt Anforderungen für Kleb- und Dichtarbeiten an Schienenfahr¬zeugen und deren Komponenten fest, unabhängig von dem Werkstoff des Fügeteils und dem Verfestigungs¬mechanismus, der Festigkeit sowie den Verformungseigenschaften der Klebstoffe.
Dieses Dokument ist anzuwenden für das Kleben und Dichten von Fügeteilen in der:
— Entwicklung (vor der Produktion [en: pre-production]);
— Herstellung (während der Produktion [en: in-production]);
— Instandhaltung einschließlich Reparatur/Instandsetzung (nach der Produktion [en: post-production]);
— Qualitätssicherung bei der Herstellung, Inspektion, Instandhaltung und Instandsetzung von Schienen¬fahrzeugen und deren Komponenten.
Dieses Dokument ist nicht anzuwenden für:
— Schraubensicherung unter Einsatz von Klebstoffen, wenn eine Verschraubung ohne weitere Sicherung bei gleicher Ausführung der Verbindung ausreichend ist;
— Hybridverbindungen, wenn die erwartete Funktion ausschließlich durch eine andere Fügetechnik wie etwa Schweißen, Schrauben oder Nieten erzielt wird;
— die Herstellung von Vulkanisaten;
— die Herstellung von Sperrholz;
— die Herstellung von Faserverbund-Kunststoff-Formteilen (FVK);
— die Herstellung von Verbundsicherheitsglas;
— den reinen Verguss von Elektronikteilen;
— die Applikation einseitig klebender dekorativer Folien.
Applications ferroviaires - Assemblage par collage de véhicules et de pièces ferroviaires
Le présent document définit les termes et spécifie les exigences relatives aux travaux d’étanchéité et d'assemblage par collage réalisés sur les véhicules ferroviaires et leurs composants indépendamment du matériau du support et du mécanisme de solidification, de la résistance et des propriétés de déformation des adhésifs.
Le présent document est applicable aux supports d’étanchéité et d'assemblage par collage dans le cadre :
— du développement (préproduction) ;
— de la production ;
— de la maintenance, y compris de la réparation (postproduction) ;
— de l'assurance de la qualité de la production, du contrôle, de la maintenance (notamment de la réparation) des véhicules ferroviaires et de leurs composants.
Le présent document ne s'applique pas :
— à la retenue de vis par l'usage d'adhésifs, si un assemblage par vissage sans autre mesure de sécurité de conception de joint identique suffit ;
— aux joints hybrides, si la fonction attendue est exclusivement remplie par une autre technologie d'assemblage telle que le soudage, le vissage, le rivetage ;
— à la production de produits vulcanisés ;
— à la production de contreplaqué ;
— à la production de matériaux composites plastiques renforcés de fibres (composites PRF) ;
— à la production de verre de sécurité feuilleté ;
— au simple encapsulage de pièces électroniques ;
— à l'application de films décoratifs adhésifs simple face.
Železniške naprave - Lepilno spajanje za železniška vozila in njihove komponente
Ta dokument določa splošne pogoje in osnovne zahteve za delo v zvezi z lepljenjem oziroma tesnjenjem in zahteve za uporabnike lepil (v nadaljevanju: uporabniška podjetja) in je najsodobnejši pristop k organizaciji procesov lepljenja in tesnjenja v železniški industriji.
Ta dokument se uporablja za lepljenje in tesnjenje lepljencev za:
– razvoj železniških vozil in njihovih sestavnih delov (pred proizvodnjo);
– proizvodnjo železniških vozil in njihovih sestavnih delov (med proizvodnjo);
– vzdrževanje in popravilo železniških vozil ter njihovih sestavnih delov (po proizvodnji); in
– zagotavljanje kakovosti proizvodnje, kontrolo, vzdrževanje in popravilo železniških vozil ter njihovih sestavnih delov.
Ta dokument se uporablja za vse lepljene spoje v železniških vozilih in njihove sestavne dele, ne glede na material lepljenca. Prav tako se uporablja za vse vrste lepil, ne glede na njihov mehanizem strjevanja, moč in deformacijske lastnosti.
Ta dokument se ne uporablja za:
– pritrjevanje vijakov z uporabo lepil, če za ta namen zadostuje čisti sklop vijakov z enako zasnovo;
– hibridne spoje, če pričakovano funkcijo zagotavlja izključno druga tehnologija spajanja, na primer varjenje, privijanje, zakovičenje;
– proizvodnjo vulkanizerskih izdelkov, pri kateri ne nastanejo lepljeni spoji;
– proizvodnjo vezanih plošč;
– proizvodnjo z vlakni ojačenih polimernih kompozitov (FRP-kompoziti);
– proizvodnjo s stekleno tkanino ojačenih laminiranih plošč (LSG);
– čisto enkapsulacijo elektronskih delov; in
– enostransko lepilne dekorativne folije.
General Information
Standards Content (Sample)
SLOVENSKI STANDARD
01-september-2022
Železniške naprave - Lepilno spajanje za železniška vozila in njihove komponente
Railway applications - Adhesive bonding of rail vehicles and their components
Bahnanwendungen - Kleben von Schienenfahrzeugen und deren Komponenten
Applications ferroviaires - Collage par collage de véhicules et de pièces ferroviaires
Ta slovenski standard je istoveten z: EN 17460:2022
ICS:
45.060.01 Železniška vozila na splošno Railway rolling stock in
general
83.180 Lepila Adhesives
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 17460
EUROPEAN STANDARD
NORME EUROPÉENNE
July 2022
EUROPÄISCHE NORM
ICS 45.060.01; 83.180
English Version
Railway applications - Adhesive bonding of rail vehicles
and their components
Applications ferroviaires - Collage par collage de Bahnanwendungen - Kleben von Eisenbahnfahrzeugen
véhicules et de pièces ferroviaires und deren Teilen
This European Standard was approved by CEN on 22 May 2022.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2022 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 17460:2022 E
worldwide for CEN national Members.
Contents Page
European foreword . 6
Introduction . 7
1 Scope . 8
2 Normative references . 8
3 Terms and definitions . 9
4 Competences of adhesive bonding personnel . 14
4.1 General . 14
4.2 Competences of coordinators . 15
4.3 Competences of the adhesive bonding operators . 17
5 Design and verification of adhesively bonded joints on rail vehicles . 17
5.1 General . 17
5.2 Design process. 17
5.2.1 Flow chart . 17
5.2.2 List of requirements . 18
5.2.3 Preliminary design and general design parameters . 19
5.3 Design . 19
5.3.1 General . 19
5.3.2 Risk analysis and safety classification . 19
5.3.3 Adhesive bonding joint list . 20
5.3.4 Qualification of an adhesive . 20
5.4 Validation of the design . 24
5.4.1 General . 24
5.4.2 Identifying of the influences/loads. 24
5.4.3 Calculation . 25
5.4.4 Proven design . 28
5.4.5 Component test . 28
5.4.6 Combination of calculation/component test/proven design . 28
5.5 Proof of conformity . 28
6 Workmanship . 31
6.1 General . 31
6.2 General process requirements . 31
6.2.1 Transport and storage of adhesives, auxiliary materials and adherends . 31
6.2.2 Manufacturing environment . 31
6.2.3 Preparation of work stations and acclimatization of materials . 31
6.2.4 Occupational health and safety, environmental protection . 32
6.2.5 Checking for fitting accuracy concerning shape, position and dimension . 32
6.2.6 Checks prior to start of production . 32
6.2.7 Treatment of the adherend surfaces . 32
6.2.8 Dosing, mixing and application . 33
6.2.9 Joining the adherends . 34
6.2.10 Fixing . 34
6.2.11 Solidification . 34
6.2.12 Packaging and transport of adhesively bonded components . 35
6.3 Work instructions . 35
6.4 Production-accompanying work-samples as a proof possibility of application quality . 37
6.5 Rework . 38
6.6 Quality assurance . 38
6.6.1 General . 38
6.6.2 Quality planning . 38
6.6.3 Quality inspection. 39
6.6.4 Corrective action . 40
6.6.5 Imperfections in adhesive bonds . 40
7 Maintenance and repair . 40
7.1 General . 40
7.2 Documentation . 41
7.3 Execution rules . 41
7.4 Maintenance and repair instructions . 41
8 Subcontracting . 41
Annex A (informative) Adhesive bonding personnel . 42
A.1 Personnel . 42
A.1.1 Competencies of adhesive bonding operators . 42
A.1.2 (Responsible) Adhesive Bonding Coordinator (rABC/ABC) . 42
A.2 Organizational integration of adhesive bonding coordination - further details in
addition to 4.2 . 45
A.3 Monitoring and testing personnel . 45
Annex B (informative) Explanation of comprehensive, specific and basic competencies,
knowledge application, practical application, and experiences . 46
B.1 Competence - subject . 46
B.2 General definitions of competencies, knowledge application, practical application,
and experiences defined in Table 1 of this document . 47
B.2.1 Comprehensive . 47
B.2.2 Specific . 47
B.2.3 Basic. 48
B.3 Detailed definitions of competencies, knowledge application, practical application,
and experiences with respect to the subject contents defined in Table B.1 of this
annex . 48
B.3.1 Comprehensive: detailed definitions . 48
B.3.2 Specific: detailed definitions . 55
B.3.3 Basic: detailed definitions . 61
Annex C (informative) List of requirements . 65
Annex D (normative) Determining the stress limit .
...
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