Welding - Recommendations for welding of metallic materials - Part 4: Arc welding of aluminium and aluminium alloys

This European Standard gives general recommendations for the manual, mechanized and automatic fusion welding of wrought and cast aluminium alloys and combinations therefo. For general guidelines, see EN 1011-1. In this Standard the word "pipe" alone or in combinations is used to mean "tube" or "hollow section", although these terms are often used for different categories of product by different industries.

Schweißen - Empfehlungen zum Schweißen metallischer Werkstoffe - Teil 4: Lichtbogenschweißen von Aluminium und Aluminiumlegierungen

Diese Europäische Norm gibt allgemeine Empfehlungen für das manuelle, mechanische und automatische Schmelzschweißen von Knet- und Gußlegierungen aus Aluminium sowie für deren Kombinationen. Für allgemeine Richtlinien siehe EN 1011-1. In dieser Norm wird der Begriff "Rohr" allein oder in Kombination für "Rohr oder Hohlprofil" angewendet, obwohl diese Begriffe in verschiedenen Industriezweigen oftmals für unterschiedliche Produktarten benutzt werden.

Soudage - Recommandations pour le soudage des matériaux métalliques - Partie 4: Soudage à l'arc de l'aluminium et des alliages d'aluminium

La présente Norme européenne donne des recommandations générales pour le soudage par fusion manuel, mécanisé ou entièrement automatisé des alliages d'aluminium corroyés et moulés et pour des combinaisons de ces méthodes. Pour les lignes directrices, voir l'EN 1011-1. Dans la présente norme européenne, le mot "tube" seul ou associé désigne aussi bien un "tube" ou une "section creuse", bien que certains secteurs industriels utilisent souvent ces termes pour d'autres catégories de produits.

Varjenje - Priporočila za varjenje kovinskih materialov - 4. del: Obločno varjenje aluminija in aluminijevih zlitin

General Information

Status
Published
Publication Date
19-Sep-2000
Withdrawal Date
30-Mar-2001
Technical Committee
CEN/TC 121 - Welding
Current Stage
9093 - Decision to confirm - Review Enquiry
Start Date
06-May-2010
Completion Date
06-May-2010

Relations

Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
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28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
28-Jan-2026
Effective Date
22-Dec-2008

Overview

EN 1011-4:2000 - issued by CEN - provides practical recommendations for arc welding of aluminium and aluminium alloys. The standard addresses manual, mechanized and automatic fusion welding of both wrought and cast aluminium alloys and their combinations. For general welding guidelines it refers to EN 1011-1. In the text the term “pipe” is used to include “tube” and “hollow section,” reflecting common industry terminology.

Key Topics

This part of EN 1011 focuses on recommendations rather than prescriptive limits. Main technical topics covered include:

  • Scope of arc welding processes for aluminium: manual (GMAW/GTAW), mechanized and automatic fusion welding methods
  • Material considerations: characteristics of wrought and cast aluminium alloys and their combinations
  • Joint and component preparation: fit-up, edge geometry and allowances for aluminium-specific behavior
  • Surface cleaning and oxide removal to avoid defects common to aluminium welding
  • Welding parameter guidance: heat input control, travel speed and other parameters to manage fusion and solidification (recommendatory, not numeric mandates)
  • Filler selection and compatibility for common aluminium alloy combinations
  • Porosity, hydrogen control and defect prevention: practices to minimize gas entrapment and lack of fusion
  • Distortion and residual stress management: strategies for clamping, sequencing and cooling
  • Welding procedure documentation and quality considerations: recommended records, inspection and testing approaches
  • Safety and handling considerations specific to aluminium arc welding

Applications

EN 1011-4 is relevant where reliable arc welding of aluminium is required. Typical applications include:

  • Structural and lightweight fabrication (transportation, automotive, rail)
  • Marine and offshore aluminium structures
  • Pressure equipment, tubes and hollow sections where aluminium alloys are used
  • Heat exchangers, tanks and architectural components
  • Manufacturing environments employing manual, mechanized or automated aluminium welding

Who Should Use This Standard

  • Welding engineers and designers specifying aluminium welding methods
  • Fabricators and welding operators executing arc welding of aluminium
  • Quality managers and inspectors preparing inspection plans and documentation
  • Technical trainers and vocational educators teaching aluminium welding best practices
  • Procurement and compliance teams referencing European welding recommendations

Related Standards

  • EN 1011-1 - general guidelines for welding of metallic materials (referenced by EN 1011-4)
  • Other procedure qualification and testing standards commonly used alongside EN 1011-4 for certification and quality assurance in welding operations

Keywords: EN 1011-4, welding of aluminium, arc welding aluminium, aluminium alloys welding, CEN standard, welding recommendations.

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Frequently Asked Questions

EN 1011-4:2000 is a standard published by the European Committee for Standardization (CEN). Its full title is "Welding - Recommendations for welding of metallic materials - Part 4: Arc welding of aluminium and aluminium alloys". This standard covers: This European Standard gives general recommendations for the manual, mechanized and automatic fusion welding of wrought and cast aluminium alloys and combinations therefo. For general guidelines, see EN 1011-1. In this Standard the word "pipe" alone or in combinations is used to mean "tube" or "hollow section", although these terms are often used for different categories of product by different industries.

This European Standard gives general recommendations for the manual, mechanized and automatic fusion welding of wrought and cast aluminium alloys and combinations therefo. For general guidelines, see EN 1011-1. In this Standard the word "pipe" alone or in combinations is used to mean "tube" or "hollow section", although these terms are often used for different categories of product by different industries.

EN 1011-4:2000 is classified under the following ICS (International Classification for Standards) categories: 25.160.10 - Welding processes. The ICS classification helps identify the subject area and facilitates finding related standards.

EN 1011-4:2000 has the following relationships with other standards: It is inter standard links to EN 15085-4:2023, EN 13981-4:2006, EN 14532-3:2004, EN 12899-1:2007, EN 15085-4:2007, EN 4632-002:2008, EN 1090-3:2008, EN 1999-1-1:2007, EN 13981-3:2006, EN 1011-1:2009, EN 13981-1:2003, EN 1993-4-3:2007, EN 1090-3:2019, EN 40-6:2002, EN 1011-4:2000/A1:2003. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

EN 1011-4:2000 is associated with the following European legislation: EU Directives/Regulations: 97/23/EC; Standardization Mandates: M/071. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.

EN 1011-4:2000 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Schweißen - Empfehlungen zum Schweißen metallischer Werkstoffe - Teil 4: Lichtbogenschweißen von Aluminium und AluminiumlegierungenSoudage - Recommandations pour le soudage des matériaux métalliques - Partie 4: Soudage a l'arc de l'aluminium et des alliages d'aluminiumWelding - Recommendations for welding of metallic materials - Part 4: Arc welding of aluminium and aluminium alloys77.120.10Aluminij in aluminijeve zlitineAluminium and aluminium alloys25.160.10Varilni postopki in varjenjeWelding processesICS:Ta slovenski standard je istoveten z:EN 1011-4:2000
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