EN 1501-5:2021
(Main)Refuse collection vehicles - General requirements and safety requirements - Part 5: Lifting devices for refuse collection vehicles
Refuse collection vehicles - General requirements and safety requirements - Part 5: Lifting devices for refuse collection vehicles
This document deals with all significant hazards, hazardous situations and events relevant to lifting devices used for the emptying of designated refuse containers into RCVs and their fitting onto the RCVs when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer throughout their foreseeable lifetime as defined in Clause 4.
This document is applicable to the design and construction of the refuse container lifting devices and the mounting of other lifting devices so as to ensure that they are fitted for their function and can be operated, adjusted and maintained during their entire lifetime. It is not applicable to the end of life of the lifting devices.
This document describes and gives the safety requirements of the lifting devices for emptying refuse containers and their interfaces with the corresponding parts of the RCVs and will be used in conjunction with EN 1501 1:2021 for the rear, side and front loaded RCVs. It refers to EN 1501 4:2007 for the noise test code.
This document is not applicable to:
- operation in severe conditions e.g. extreme environmental conditions such as:
- temperatures below −20 °C and above +40 °C;
- tropical environment;
- wind velocity in excess of 75 km/h;
- contaminating environment;
- corrosive environment;
- operation in potentially explosive atmospheres;
- lifting and transportation of persons;
- emptying refuse containers other than those manufactured according to EN 840:2020 (all parts), EN 12574:2017 (all parts), EN 13071:2019 (all parts), and those described as paladin, diamond, skip containers;
- loading bulky refuse by means of platform or forks;
- handling of loads the nature of which could lead to dangerous situations (e.g. hot refuses, acids and bases, radioactive materials, contaminated refuse, especially fragile loads, explosives);
- operation on ships;
- fitting and operation on stationary compactors.
This document is not applicable to machinery which is manufactured before the date of its publication by CEN.
Abfallsammelfahrzeuge - Allgemeine Anforderungen und Sicherheitsanforderungen - Teil 5: Schüttungen für Abfallsammelfahrzeuge
Dieses Dokument behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Ereignisse im Hinblick auf Schüttungen, die für die Entleerung von benannten Abfallsammelbehältern in ASF genutzt werden, sowie deren Montage an das ASF, bei bestimmungsgemäßer Verwendung und bei Zuständen von Missbrauch, welche vom Hersteller während der voraussichtlichen Lebensdauer vernünftigerweise vorhersehbar sind, wie in Abschnitt 4 festgelegt.
Dieses Dokument ist anzuwenden für die Gestaltung und Konstruktion der Schüttungen für Abfallsammelbehälter und den Anbau anderer Schüttungen um sicherzustellen, dass sie während ihrer gesamten Lebenszeit für ihre Funktion geeignet sind und dass sie während ihrer gesamten Lebensdauer betrieben, eingestellt und instandgehalten werden können. Es ist nicht anzuwenden für das Ende der Lebensdauer von Schüttungen.
Dieses Dokument beschreibt und bestimmt die Anforderungen an die Schüttungen für die Entleerung von Abfallsammelbehältern und deren Schnittstellen zu den entsprechenden Teilen der ASF und wird zusammen mit EN 1501 1:2021 für Heck-, Seiten- sowie Frontlader ASF angewendet. Es verweist hinsichtlich des Geräuschprüfverfahrens auf EN 1501 4:2007.
Dieses Dokument ist nicht anzuwenden für:
- Betrieb unter Extrembedingungen, z. B. extreme Umgebungsbedingungen, wie:
- Temperaturen unter −20 °C und über +40 °C;
- tropische Umgebung;
- Windgeschwindigkeiten von mehr als 75 km/h;
- verunreinigende Umgebung;
- korrosive Atmosphäre;
- Betrieb in explosionsfähigen Atmosphären;
- Heben und Befördern von Personen;
- Entleeren von Abfallsammelbehältern, mit Ausnahme derer, die nach EN 840:2020 (alle Teile), EN 12574:2017 (alle Teile), EN 13071:2019 (alle Teile) hergestellt und solcher, die als Paladin-, Diamond- und Absetzbehälter bezeichnet werden;
- Laden von Sperrmüll mittels Bühne oder Gabeln;
- Handhabung von Ladungen, die Gefährdungssituationen auslösen könnten (z. B. heiße Abfälle, Säuren und Basen, radioaktive Stoffe, verunreinigter Abfall, besonders zerbrechliche Ladungen, Explosivstoffe);
- Einsatz auf Schiffen;
- Montage und Betrieb auf ortsfesten Verdichtern.
Dieses Dokument ist nicht anzuwenden für Maschinen, die vor dem Datum der Veröffentlichung dieses Dokumentes durch CEN hergestellt wurden.
Véhicules de collecte de déchets - Exigences générales et exigences de sécurité - Partie 5 : Lève-conteneurs pour véhicules de collecte de déchets
Le présent document traite de tous les dangers significatifs, situations et phénomènes dangereux importants, tels que définis à l’Article 4, relatifs aux lève-conteneurs utilisés pour le vidage des conteneurs à déchets prévus dans les V.C.D. et à leur installation sur le V.C.D. lorsqu’ils sont utilisés conformément aux attentes et dans des conditions de mauvaise utilisation raisonnablement prévisibles par le fabricant durant toute leur durée de vie prévue.
Le présent document est applicable à la conception et à la fabrication des lève-conteneurs pour conteneurs à déchets et au montage des autres lève-conteneurs en vue de garantir qu’ils puissent accomplir leur fonction et être utilisés, réglés et entretenus durant leur durée de vie entière. Il ne s’applique pas à la fin de vie des lève-conteneurs.
Le présent document décrit et énonce les exigences de sécurité des lève-conteneurs pour le vidage des conteneurs à déchets et leurs interfaces avec les parties correspondantes des V.C.D. et sera utilisé conjointement avec l’EN 1501-1:2021 en ce qui concerne les V.C.D. à chargement arrière, latéral et frontal. Il se réfère à l’EN 1501-4:2007 pour le code d’essai acoustique.
Le présent document ne s’applique pas :
- au fonctionnement dans des conditions difficiles, par exemple, des conditions environnementales extrêmes, telles que :
- des températures inférieures à -20 °C et supérieures à +40 °C ;
- un environnement tropical ;
- une vitesse de vent dépassant 75 km/h ;
- aux milieux polluants ;
- aux environnements corrosifs ;
- au fonctionnement dans des atmosphères potentiellement explosives ;
- au levage et au transport de personnes ;
- au vidage des conteneurs à déchets autres que ceux construits conformément à l’EN 840:2020 (toutes les parties), à l’EN 12574:2017 (toutes les parties), à l’EN 13071:2019 (toutes les parties) et ceux de type paladin, diamant et les bennes-skips ;
- au chargement des déchets encombrants à l’aide d’une plate-forme ou de fourches ;
- à la manutention de chargements dont la nature pourrait donner lieu à des situations dangereuses (par exemple, déchets chauds, acides et bases, matériaux radioactifs, déchets contaminés, chargements particulièrement fragiles, explosifs) ;
- au fonctionnement sur les navires ;
- à la fixation et au fonctionnement sur des compacteurs fixes.
Le présent document ne s’applique pas aux machines fabriquées avant la date de sa publication par le CEN.
Vozila za zbiranje odpadkov - Splošne in varnostne zahteve - 5. del: Iztresalniki za vozila za zbiranje odpadkov
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-junij-2021
Nadomešča:
SIST EN 1501-5:2011
Vozila za zbiranje odpadkov - Splošne in varnostne zahteve - 5. del: Iztresalniki za
vozila za zbiranje odpadkov
Refuse collection vehicles - General requirements and safety requirements - Part 5:
Lifting devices for refuse collection vehicles
Abfallsammelfahrzeuge - Allgemeine Anforderungen und Sicherheitsanforderungen - Teil
5: Schüttungen für Abfallsammelfahrzeuge
Véhicules de collecte de déchets - Exigences générales et exigences de sécurité - Partie
5 : Lève-conteneurs pour véhicules de collecte de déchets
Ta slovenski standard je istoveten z: EN 1501-5:2021
ICS:
13.030.40 Naprave in oprema za Installations and equipment
odstranjevanje in obdelavo for waste disposal and
odpadkov treatment
43.160 Vozila za posebne namene Special purpose vehicles
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 1501-5
EUROPEAN STANDARD
NORME EUROPÉENNE
March 2021
EUROPÄISCHE NORM
ICS 43.160 Supersedes EN 1501-5:2011
English Version
Refuse collection vehicles - General requirements and
safety requirements - Part 5: Lifting devices for refuse
collection vehicles
Bennes de collecte de déchets - Exigences générales et Abfallsammelfahrzeuge - Allgemeine Anforderungen
exigences de sécurité - Partie 5 : Lève-conteneurs pour und Sicherheitsanforderungen - Teil 5: Schüttungen für
véhicules de collecte de déchets Abfallsammelfahrzeuge
This European Standard was approved by CEN on 15 February 2021.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1501-5:2021 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
Introduction . 5
1 Scope . 7
2 Normative references . 8
3 Terms and definitions . 10
4 List of significant hazards . 19
5 Safety requirements and/or protective measures . 23
5.1 General . 23
5.2 Requirements for lifting the designated refuse containers . 26
5.3 Requirements for lifting devices mounted on rear loaded RCVs . 30
5.4 Requirements for refuse container lifting devices mounted on side and front loaded
RCV's . 34
5.5 Requirements for loader cranes mounted on RCV's . 35
5.6 Hydraulic system . 36
5.7 Pneumatic system . 36
5.8 Electric system . 36
5.9 Operating symbols . 36
5.10 Control systems . 38
5.11 Requirement for field of vision . 40
5.12 Electrical components . 41
5.13 Noise . 42
5.14 Maintenance . 43
5.15 Lifting points . 43
5.16 Signals and warning devices . 44
6 Verification . 44
7 Information for use . 44
7.1 Signals and warning devices . 44
7.2 Instruction handbook . 44
7.3 Maintenance . 46
7.4 Data sheet . 46
7.5 Marking . 46
Annex A (normative) Danger zones, dimensions and connections . 47
Annex B (informative) Types of special containers and their pick-up systems . 74
Annex C (normative) Requirements for pin connections and data sheets . 82
Annex ZA (informative) Relationship between this Standard and the essential
requirements of EU Directive 2006/42/EC aimed to be covered . 88
Bibliography . 94
European foreword
This document (EN 1501-5:2021) has been prepared by Technical Committee CEN/TC 183 “Waste
management”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by September 2021 and conflicting national standards
shall be withdrawn at the latest by March 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 1501-5:2011.
This document has been prepared under a standardization request given to CEN by the European
Commission and the European Free Trade Association, and supports essential requirements of
EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
The main changes compared to the previous edition are listed below:
— document has been completely revised and partly restructured;
— European foreword and Introduction have been updated;
— Clause 2, Normative references, have been updated;
— In Clause 3, new terms and definitions have been added and others revised;
— Table 1 has been updated;
— Table 2 “Speed and acceleration” has been added;
— requirements on “lifting devices mounted on rear loaded RCV’s” (5.3), “lifting devices mounted on
side and front loaded RCV's” (5.4), “control systems” (5.10), “field of vision” (5.11), maintenance
(5.14), “instruction handbook” (7.2) and many more have been revised;
— Annex A, B and C have been revised.
— Annex ZA has been updated.
EN 1501 consists of the following parts under the general title Refuse collection vehicles — General
requirements and safety requirements:
— Part 1: Rear loaded refuse collection vehicles;
— Part 2: Side loaded refuse collection vehicles;
— Part 3: Front loaded refuse collection vehicles;
— Part 4: Noise test code for refuse collection vehicles;
— Part 5: Lifting devices for refuse collection vehicles (this part).
This document will be enforced at the same time as EN 1501-1:2021, EN 1501-2:2021 and
EN 1501-3:2021 and applied whenever the RCV is fitted with a lifting device.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Introduction
This document is a type-C standard as stated in EN ISO 12100:2010.
This document is of relevance, in particular, for the following stakeholder groups representing the
market players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organizations, market surveillance etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e.g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events
are covered are indicated in the Scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or type-
B standards, the requirements of this type-C standard take precedence over the requirements of the
other standards for machines that have been designed and built according to the requirements of this
type-C standard.
This European Standard is intended for careful consideration by designers, manufacturers, suppliers
and users of RCVs.
This European Standard should be read in conjunction with:
— the documents developed for refuse collection vehicles (EN 1501-1:2021, EN 1501-2:2021 and
EN 1501-3:2021) which are compatible with the refuse container lifting devices specified in this
standard;
— the documents developed for mobile refuse containers according to EN 840:2020 (all parts), for
stationary refuse containers according to EN 12574:2017 (all parts) and for selective collection
containers according to EN 13071:2019 (all parts) which are compatible with the lifting devices
specified in this European Standard.
While producing this standard it was assumed that:
— for RCV the requirements of road traffic regulations apply. Where road traffic regulations are in
conflict with the provisions of this standard, the road regulations have priority;
— due to the European regulations on the approval of vehicles for use on public roads, the
requirements of UN/ECE R10:2019 for an RCV with regard to EMC applies. Therefore, EMC is not
further considered in this standard;
— the guidelines issued by the chassis manufacturer have been taken into account;
— the guidelines of the lifting device manufacturer have been taken into account;
— that based on measurements on different types of RCVs hand-arm vibrations are in general lower
than 2,5 m/s ;
— that based on measurements on different types of RCVs whole-body vibrations are lower than
0,5 m/s ;
— components without specific requirements are designed in accordance with the usual engineering
practice and calculation codes, including all failure modes, of sound mechanical and electrical
construction and made of materials with adequate strength and of suitable quality;
— components are kept in good repair and working order, so that the required characteristics remain
despite wear and tear;
— harmful materials, such asbestos, are not used as part of RCV`s;
— only persons who have been appropriately trained will operate on RCV`s.
1 Scope
This document deals with all significant hazards, hazardous situations and events relevant to lifting
devices used for the emptying of designated refuse containers into RCVs and their fitting onto the RCVs
when they are used as intended and under conditions of misuse which are reasonably foreseeable by
the manufacturer throughout their foreseeable lifetime as defined in Clause 4.
This document is applicable to the design and construction of the refuse container lifting devices and
the mounting of other lifting devices so as to ensure that they are fitted for their function and can be
operated, adjusted and maintained during their entire lifetime. It is not applicable to the end of life of
the lifting devices.
This document describes and gives the safety requirements of the lifting devices for emptying refuse
containers and their interfaces with the corresponding parts of the RCVs and will be used in conjunction
with EN 1501-1:2021 for the rear, side and front loaded RCVs. It refers to EN 1501-4:2007 for the noise
test code.
This document is not applicable to:
— operation in severe conditions e.g. extreme environmental conditions such as:
— temperatures below −20 °C and above +40 °C;
— tropical environment;
— wind velocity in excess of 75 km/h;
— contaminating environment;
— corrosive environment;
— operation in potentially explosive atmospheres;
— lifting and transportation of persons;
— emptying refuse containers other than those manufactured according to EN 840:2020 (all parts),
EN 12574:2017 (all parts), EN 13071:2019 (all parts), and those described as paladin, diamond,
skip containers;
— loading bulky refuse by means of platform or forks;
— handling of loads the nature of which could lead to dangerous situations (e.g. hot refuses, acids and
bases, radioactive materials, contaminated refuse, especially fragile loads, explosives);
— operation on ships;
— fitting and operation on stationary compactors.
This document is not applicable to machinery which is manufactured before the date of its publication
by CEN.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 818-1:1996+A1:2008, Short link chain for lifting purposes - Safety - Part 1: General conditions of
acceptance
EN 840-1:2020, Mobile waste and recycling containers - Part 1: Containers with 2 wheels with a capacity
up to 400 l for comb lifting devices - Dimensions and design
EN 840-2:2020, Mobile waste and recycling containers - Part 2: Containers with 4 wheels with a capacity
up to 1 300 l with flat lid(s), for trunnion and/or comb lifting devices - Dimensions and design
EN 840-3:2020, Mobile waste and recycling containers - Part 3: Containers with 4 wheels with a capacity
up to 1 300 l with dome lid(s), for trunnion and/or comb lifting devices - Dimensions and design
EN 840-4:2020, Mobile waste and recycling containers - Part 4: Containers with 4 wheels with a capacity
up to 1 700 l with flat lid(s), for wide trunnion or BG- and/or wide comb lifting devices - Dimensions and
design
EN 840-5:2020, Mobile waste and recycling containers - Part 5: Performance requirements and test
methods
EN 840-6:2020, Mobile waste and recycling containers - Part 6: Safety and health requirements
EN 894-1:1997+A1:2008, Safety of machinery - Ergonomics requirements for the design of displays and
control actuators - Part 1: General principles for human interactions with displays and control actuators
EN 894-2:1997+A1:2008, Safety of machinery - Ergonomics requirements for the design of displays and
control actuators - Part 2: Displays
EN 894-3:2000+A1:2008, Safety of machinery - Ergonomics requirements for the design of displays and
control actuators - Part 3: Control actuators
EN 894-4:2010, Safety of machinery - Ergonomics requirements for the design of displays and control
actuators - Part 4: Location and arrangement of displays and control actuators
EN 1501-1:2021, Refuse collection vehicles - General requirements and safety requirements - Part 1: Rear
loaded refuse collection vehicles
EN 1501-2:2021, Refuse collection vehicles - General requirements and safety requirements - Part 2: Side
loaded refuse collection vehicles
EN 1501-3:2021, Refuse collection vehicles - General requirements and safety requirements - Part 3: Front
loaded refuse collection vehicles
EN 1501-4:2007, Refuse collection vehicles and their associated lifting devices - General requirements and
safety requirements - Part 4: Noise test code for refuse collection vehicles
EN 1677-1:2000+A1:2008, Components for slings - Safety - Part 1: Forged steel components, Grade 8
EN 1677-6:2001+A1:2008, Components for slings - Safety - Part 6: Links - Grade 4
EN 12574-1:2017, Stationary waste containers - Part 1: Containers with a capacity up to 10 000 l with flat
or dome lid(s), for trunnion, double trunnion or pocket lifting device - Dimensions and design
EN 12574-2:2017, Stationary waste containers - Part 2: Performance requirements and test methods
EN 12574-3:2017, Stationary waste containers - Part 3: Safety and health requirements
EN 12999:2011+A2:2018, Cranes - Loader cranes
EN 13071-1:2019, Stationary waste containers up to 5 000 l, top lifted and bottom emptied - Part 1:
General requirements
EN 13071-2:2019, Stationary waste containers up to 5 000 l, top lifted and bottom emptied - Part 2:
Additional requirements for underground or partly underground systems
EN 13071-3:2019, Stationary waste containers up to 5 000 l, top lifted and bottom emptied - Part 3:
Recommended lifting connections
EN 13135:2013+A1:2018, Cranes - Safety - Design - Requirements for equipment
EN 13155:2003+A2:2009, Cranes - Safety - Non-fixed load lifting attachments
EN 13557:2003+A2:2008, Cranes - Controls and control stations
EN 14803:2020, Identification and/or determination of the quantity of waste
EN 14492-1:2006+A1:2009, Cranes - Power driven winches and hoists - Part 1: Power driven winches
EN 60204-1:2018, Safety of machinery - Electrical equipment of machines - Part 1: General requirements
(IEC 60204-1:2016, modified)
1)
EN 60529:1991 , Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989)
EN 61131-2:2007, Programmable controllers - Part 2: Equipment requirements and tests (IEC 61131-
2:2007)
EN 61984:2009, Connectors - Safety requirements and tests (IEC 61984:2008)
2)
EN ISO 374-1:2016 , Protective gloves against dangerous chemicals and micro-organisms - Part 1:
Terminology and performance requirements for chemical risks (ISO 374-1:2016)
EN ISO 4413:2010, Hydraulic fluid power - General rules and safety requirements for systems and their
components (ISO 4413:2010)
EN ISO 4414:2010, Pneumatic fluid power - General rules and safety requirements for systems and their
components (ISO 4414:2010)
EN ISO 6743-4:2015, Lubricants, industrial oils and related products (class L) - Classification - Part 4:
Family H (Hydraulic systems) (ISO 6743-4:2015)
EN ISO 12100:2010, Safety of machinery - General principles for design - Risk assessment and risk
reduction (ISO 12100:2010)
1) As impacted by EN 60529:1991/A1:2000 and EN 60529:1991/A2:2013.
2) As impacted by EN ISO 374-1:2016/A1:2018.
EN ISO 13849-1:2015, Safety of machinery - Safety-related parts of control systems - Part 1: General
principles for design (ISO 13849-1:2015)
EN ISO 13849-2:2012, Safety of machinery - Safety-related parts of control systems - Part 2: Validation
(ISO 13849-2:2012)
EN ISO 13850:2015, Safety of machinery - Emergency stop function - Principles for design (ISO
13850:2015)
EN ISO 13854:2019, Safety of machinery - Minimum gaps to avoid crushing of parts of the human body
(ISO 13854:2017)
EN ISO 13855:2010, Safety of machinery - Positioning of safeguards with respect to the approach speeds
of parts of the human body (ISO 13855:2010)
EN ISO 13857:2019, Safety of machinery - Safety distances to prevent hazard zones being reached by
upper and lower limbs (ISO 13857:2019)
EN ISO 14118:2018, Safety of machinery - Prevention of unexpected start-up (ISO 14118:2017)
EN ISO 14120:2015, Safety of machinery - Guards - General requirements for the design and construction
of fixed and movable guards (ISO 14120:2015)
IEC 60417:2002, [online database], Graphical symbols for use on equipment
ISO 3448:1992, Industrial liquid lubricants - ISO viscosity classification
ISO 4406:2017, Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid
particles
ISO 7000:2019, Graphical symbols for use on equipment - Registered symbols
ISO 7241:2014, Hydraulic fluid power - Dimensions and requirements of quick-action couplings
ISO 11898-1:2015, Road vehicles - Controller area network (CAN) - Part 1: Data link layer and physical
signalling
ISO 11898-2:2016, Road vehicles - Controller area network (CAN) - Part 2: High-speed medium access unit
ISO 11898-3:2006, Road vehicles - Controller area network (CAN) - Part 3: Low-speed, fault-tolerant,
medium-dependent interface
ISO 11898-4:2004, Road vehicles - Controller area network (CAN) - Part 4: Time-triggered
communication
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN ISO 12100:2010 and
EN 1501-1:2021 and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp
— IEC Electropedia: available at http://www.electropedia.org/
3.1
refuse collection vehicle
RCV
vehicle used for the collection and transportation of refuse (e.g. household refuse, bulky refuse,
recyclable materials) based on loading via refuse containers or by hand
Note 1 to entry: Most of the time it consists of a chassis or rigid chassis onto which a bodywork is mounted.
Sometimes it can also be a truck and trailer combination.
Note 2 to entry: An RCV is a special purpose vehicle according to 2007/46/EC Annex II, Part A, 5.8.
[SOURCE: EN 1501-1:2021, 3.1]
3.1.1
rear loaded RCV
RCV, in which refuse is loaded into the body from the rear
Note 1 to entry: In rear loaded RCVs refuse is transferred manually or mechanically from the rear rave rail into
a hopper. A compaction mechanism, if fitted, then transfers and compacts the refuse from the hopper into a fixed
or interchangeable body of the rear loaded RCV. To discharge, either the body is tilted, rotated or an ejection
device is used.
[SOURCE: EN 1501-1:2021, 3.2]
3.1.2
side loaded RCV
RCV into which the refuse materials are loaded from the sides
Note 1 to entry: In side loaded RCVs refuse is transferred manually or mechanically from the side over the rave
rail into a hopper. A compaction mechanism, if fitted, then transfers and compacts the refuse from the hopper into
a fixed or interchangeable body of the side loaded RCV. To discharge, either the body is tilted, rotated or an
ejection device is used.
[SOURCE: EN 1501-2:2021, 3.2]
3.1.3
front loaded RCV
RCV into which the refuse materials are loaded from the front
Note 1 to entry: In front loaded RCVs refuse is transferred manually or mechanically from the front over the
rave rail into a hopper. A compaction mechanism, if fitted, then transfers and compacts the refuse from the hopper
into a fixed or interchangeable body of the front loaded RCV. To discharge, either the body is tilted, rotated or an
ejection device is used. The trajectory of the refuse container is over the top of the cab or the front axle, regardless
where the refuse container is picked up.
[SOURCE: EN 1501-3:2021, 3.2]
3.1.4
travel movement
unrestricted motorised movement of the RCV
[SOURCE: EN 1501-1:2021, 3.28]
3.1.5
positioning movement
limited motorised movement of the RCV (e.g. when approaching and picking up a refuse container)
3.2
lifting device
mechanism fitted onto the RCV for loading refuse into its body
3.2.1
refuse container lifting device
mechanism fitted onto an RCV for emptying designated refuse containers
Note 1 to entry: Refuse container lifting devices other than specified in EN 12999:2011+A2:2018.
3.2.1.1
split refuse container lifting device(s)
two or more adjacent devices with their own independent danger zone
3.2.1.2
combined refuse container lifting device(s)
two or more devices which share a common danger zone
3.2.1.3
integrated refuse container lifting device
designed to be permanently attached to the RCV
3.2.1.4
demountable refuse container lifting device
designed to be detachable from the RCV
Note 1 to entry: Detachable means for example bolted.
3.2.1.5
interchangeable refuse container lifting device
designed to be capable of being fitted on different designated RCVs provided with a common interface
Note 1 to entry: Interfaces can have mechanical, pneumatic, hydraulic, electrical, dimensional and functional
aspects.
3.2.2
loader crane
power driven crane, designed for being attached to a chassis, comprising a column, which slews about a
base, and a boom system which is attached onto the top of the column, designed to be fitted on a
commercial vehicle (including trailer) with a significant residual load carrying capability, and being
designed for loading and unloading the vehicle as well as for other duties as specified by the
manufacturer in the operator's manual
Note 1 to entry: Loader cranes are considered as sub categories of lifting device in this standard. EN 1501-5
gives additional requirements applicable to those kinds of lifting device.
[SOURCE: EN 12999:2011+A2:2018; 3.1.1— lexically modified]
3.3
interface
connections between two parts and/or systems of the RCV
[SOURCE: EN 1501-1:2021, 3.23]
3.3.1
mechanical interface
mechanical connection(s) between the lifting device and the corresponding part of the RCV
3.3.2
hydraulic interface
hydraulic connection(s) between the lifting device and the corresponding part of the RCV
3.3.3
pneumatic interface
pneumatic connection(s) between the lifting device and the corresponding part of the RCV
3.3.4
electrical interface
electrical connection(s) between the lifting device and the corresponding part of the RCV
3.4
mounting frame
framework used to fit the interchangeable or demountable refuse container lifting device on the RCV
Note 1 to entry: The mounting frame is provided as a fixed opening, a demountable frame, or a swivel hinged
frame.
3.5
lifting carriage
sub-assembly of the lifting device onto which the pick-up system is normally fitted
3.6
guide system
component(s) to laterally locate the pick-up system of the designated refuse container
3.7
locking system
mechanism which locks the pick-up system of the designated refuse container to the refuse container
lifting device for emptying purpose
3.8
pushing pad
component of the lifting device onto which the front wall of the designated refuse container body rests
when it is being lifted
3.9
container restraint device
system located towards the top of the loading opening of the RCV enabling the movement of the
designated refuse container to be stopped progressively beyond the emptying angle of the lifting device
3.10
lid opener
device which opens the lid of the designated refuse container during the emptying cycle
3.11
pick-up system
part(s) of the lifting device intended to be in contact with the refuse container for receiving its
corresponding part with the purpose of holding, lifting and emptying it
3.11.1
comb pick-up system
horizontal row of upward facing teeth and locking system to retain the designated refuse container
during emptying
Note 1 to Entry: According to frontal receivers forms A or B of EN 840-1:2020, EN 840-2:2020, EN 840-3:2020
and EN 840-4:2020 or form C of EN 840-1:2004, EN 840-2:2004, EN 840-3:2004 and EN 840-4:2004
Note 2 to entry: See Figures A.2 to A.5.
3.11.2
trunnion pick-up system
pair of lateral arms with trunnion receiver and locking mechanism to retain the designated refuse
container during emptying
Note 1 to entry: According to lateral receivers type A of EN 840-2:2020, EN 840-3:2020, EN 840-4:2020 and
EN 12574-1:2017
Note 2 to entry: See Figures A.7 to A.9.
3.11.3
double trunnion pick-up system
pair of lateral arms with two trunnion receivers and locking mechanism to retain the designated refuse
container according to lateral receivers type B of EN 12574-1:2017 during emptying
Note 1 to entry: See Figure A.10.
3.11.4
diamond pick-up system
triangular shaped element(s) with one corner of the triangle facing upwards and locking system to
retain designated diamond refuse container
Note 1 to entry: See Figures A.11 and A.12.
3.11.5
BG pick-up system
pair of lateral arms and locking mechanism to retain the designated BG refuse container during
emptying
Note 1 to entry: Complying with lateral receivers type B of EN 840-4:2020.
Note 2 to entry: See Figure A.13.
3.11.6
pocket pick-up system
pair of lateral arms and locking mechanism to retain the designated refuse container during emptying
Note 1 to entry: Complying with lateral receivers type-C of EN 12574-1:2017.
Note 2 to entry: See Figures A.14 and A.15.
3.11.7
clamping system
mechanism which holds the designated refuse container(s) by application of jaws
Note 1 to entry: When these jaws overlap, it is called an overlapping clamp.
3.11.8
skip pick-up system
framework at the back end of the lifting device to catch and lock the trunnions/pivots or the trunnion
bar of the skip container for lifting and/or tipping it
Note 1 to entry: See Figure B.3.
3.11.8.1
two chains skip pick-up system
lifting device with two chains to lift, tip and put back on the ground the skip container by tipping it over
against a frontal trunnion
Note 1 to entry: See Figure B.4 a).
3.11.8.2
four chains skip pick-up system
lifting device with four chains to lift, tip and put back on the ground the skip container which will be
tipped over against a fixed or moveable attachment on it
Note 1 to entry: See Figure B.4 b).
3.11.8.3
skip container end position system
system to limit the final position of the tipped skip container
3.12
extending arm
part of the refuse container lifting device which goes outside of the RCV designed to pick up the
designated refuse container
3.13
transport position
designated position of the equipment during travel movement and all elements of the vehicle are in a
position as defined by the manufacturer
[SOURCE: EN 1501-1:2021, 3.31]
3.14
clearance position
defined position(s) of the lifting device to maintain adequate ground clearance during operation to
avoid damaging the lifter
3.15
designated refuse container
refuse container compatible with the lifting device
3.15.1
paladin container
mobile cylindrical steel refuse container with a capacity up to 1 m designed for a clamping pick-up
system
Note 1 to entry: See Figure B.1.
3.15.2
diamond container
mobile refuse container with a capacity from 60 l to 2,3 m with a specific frontal receiver for a diamond
pick-up system(s)
Note 1 to entry: See Figure B.2.
3.15.3
skip container
stationary refuse container not complying with the EN 12574:2017 series larger than 2,5 m designed
to be handled either by a winch or specific skip lifting system
Note 1 to entry: See Figure B.4.
3.16
emptying cycle
succession of sequences to pick up from the ground, lift, hold and empty the designated refuse
container and put it back on the ground
3.17
emptying operating mode
mode of the refuse container emptying cycle
EXAMPLE Manual mode, semi-automatic mode, automatic mode.
3.18
manual mode
mechanism achieving either each movement or each sequence of movements by a hold-to-run
command
Note 1 to entry: Each sequence of movements means two or more movements in one sequence.
[SOURCE: EN 1501-1:2021, 3.14]
3.19
semi-automatic mode
mechanism achieving either each movement or each sequence of movements by a manual pulse start
command
Note 1 to entry: A sequence of movements means two or more movements in one sequence.
[SOURCE: EN 1501-1:2021, 3.15]
3.20
automatic mode
mechanism achieving a sequence of movements by a pulse start command
[SOURCE: EN 1501-1:2021, 3.16]
3.21
container handling system
lifting accessory assembled to the loader crane consisting of a mechanism to connect the loader crane
with the designated refuse container and its opening mechanism if applicable
3.22
container loading winch
power driven mechanism located on the bodywork used for pulling, tipping refuse container(s) by
means of ropes, chains or belts wound in one or more layers onto a drum
3.23
shaking
alternating movement of the lifting device designed to dislodge the refuse from the refuse container
when tilted
3.24
operator
person trained to operate the RCV
[SOURCE: EN 1501-1:2021, 3.25]
3.25
working station
location where the RCV is operated during normal use
Note 1 to entry: Inspection, cleaning and maintenance are excluded.
3.26
danger zone
zone within and/or around machinery in which a person may be exposed to a potential risk to their
health or safety
[SOURCE: EN 1501-1:2021, 3.24]
3.27
footboard
platform situated at the rear of the rear loaded RCV on which the operator(s) can stand for riding
[SOURCE: EN 1501-1:2021, 3.27]
3.28
rave rail
lowest fixed limit of the loading edge or nearest edge in relation to position of the operator
[SOURCE: EN 1501-1:2021, 3.12]
3.29
closed system
configuration where the operator cannot reach the hazardous area of the compaction mechanism from
the level on which the operator is standing
[SOURCE: EN 1501-1:2021, 3.18.2]
3.30
hold-to-run control device
control device which initiates and maintains machine functions only as long as the manual control
(actuator) is actuated
[SOURCE: EN ISO 12100:2010, 3.28.3]
3.31
adaptation frame
framework onto which the refuse container lifting device is fitted
Note 1 to entry: It can be hinged or fixed to the tailgate or to the discharge door.
[SOURCE: EN 1501-1:2021, 3.30]
3.32
cab
enclosure mounted on the chassis in front of the bodywork where the operator drives and controls the
RCV and where other potential operator(s) can sit
[SOURCE: EN 1501-1:2021, 3.3]
3.33
bodywork
assembly of all components fitted on the chassis of the RCV including the body itself
Note 1 to entry: The bodywork can be fixed or interchangeable. The bodywork also includes either a
compaction mechanism, a lifting device or (a) footboard(s) or any combination of the three.
[SOURCE: EN 1501-1:2021, 3.4]
3.34
body
part of the bodywork in which the collected refuse is transported
Note 1 to entry: It may be fixed or interchangeable or rotate as part of the compaction mechanism.
Note 2 to entry: To discharge the collected refuse, the body is either tilted or rotated or an ejection system is
used.
[SOURCE: EN 1501-1:2021, 3.5]
3.35
discharge door
part of the bodywork, connected to the body without compaction mechanism
Note 1 to entry: It is designed to be opened to discharge the collected refuse or recyclable materials.
[SOURCE: EN 1501-1:2021, 3.8]
3.36
hopper
part of the bodywork into which the refuse is loaded either manually or mechanically
[SOURCE: EN 1501-1:2021, 3.9]
3.37
loading edge
perimeter of the loading opening
[SOURCE: EN 1501-1:2021, 3.11]
3.38
compaction mechanism
mechanism used to compact and/or transfer refuse and recyclable materials from the hopper into the
body
[SOURCE: EN 1501-1:2021, 3.17]
3.39
tipping
means of emptying of the body by tilting the body after opening the tailgate or the discharge door if
needed
[SOURCE: EN 1501-1:2021, 3.19.3]
3.40
general safe stop
GSS
safety related stop function to stop hazardous movements of the controlled machines in order to reach
an off-state
Note 1 to entry: A GSS is not an emergency stop.
[SOURCE: EN 62745:2017, 4.7.3.3]
4 List of significant hazards
This clause contains all the significant hazards, risk areas and hazardous situations and events as far as
they are dealt with in this standard, identified by risk assessment performed according to
EN ISO 12100:2010 as significant for this type of machinery and which require action to eliminate or
reduce the risk.
The verification methods to be used to demonstrate conformity include:
— V: visual inspection verifies the required features of the components;
— T: test / check verifies that the features provided perform their function in such a way that the
requirement is met;
— M: measurement verifies that requirements are met to the specified limits;
— D: drawings and/or calculations verify that the design characteristics of the components provided
meet the requirements. Documents and instructions for use are available.
Table 1 — List of significant hazards
Reference in this
N° Significant hazard Hazardous situation European Verification
Standard
Between refuse container lifting 5.1.2.1, 5.3.3, 5.3.4,
1 Crushing, trapping D
device and body 5.10
5.1.2.1, 5.1.2.10,
2 Crushing, trapping During operation in traffic V, D
5.10, 7.1
3 Crushing, shearing During use of the lifting device 5.1.2.1 V
4 Crushing Below the container 5.1.2.2 T
5 Impact Impact with refuse 5.1.2.3 D
Impact between container and
6 Impact 5.1.2.4 D, T
compaction mechanism
7 Crushing, trapping Overload of the container 5.1.2.4 D
8 Crushing, trapping Largest working load 5.1.2.4 D
9 Crushing, trapping Largest working load 5.1.2.5 T
10 Crushing, impact Container falling when lifted 5.1.2.6 D, V
11 Crushing, impact Container falling when lifted 5.1.2.7 D, T
12 Crushing, impact Container falling due to overload 5.1.2.8 D, T
Container falling when released on
13 Crushing, impact 5.1.2.9 D, V
the ground
Hazardous control of the lifting
14 All hazards 5.1.3 D, V
device
Crushing, trapping, During maintenance, resetting,
15 5.10.3.3 D, V
shearing, impact repair or restoring
Crushing, trapping, Two or more lifting devices used
16 5.1.3 D, V
shearing, impact simultaneously
Crushing, trapping,
17 Split refuse container lifting device 5.1.3 D, V
shearing, impact
18 Crushing, impact Lifting of container 5.2.1.1 D, V
19 Crushing, impact Container falling from the comb 5.2.1.2 D, T
Crushing, trapping,
20 Container falling during lifting 5.2.1.3, 5.2.1.4 D, T
shearing, impact
5.2.1.4,
Container falling during end of
21 Impact D, T
tipping motion
5.2.2.6
Crushing, trapping, Containers falling during lifting or 5.2.2, 5.2.2.5, 5.2.3,
22 D, V
shearing, impact collision between container and RCV 5.2.4
23 Impact Opening of the lid during the lifting 5.2.5 D, V
Crushing, trapping,
24 Emptying container with winch 5.2.6.1 D, V
shearing, impact
Crushing, trapping, Pick-up container with a two chains
25 5.2.6.2, 5.2.6.3 D, V
shearing, impact pick-up system
Reference in this
N° Significant hazard Hazardous situation European Verification
Standard
Crushing, trapping, Container falling due to absence of
26 5.2.6.5 D, V
shearing, impact or bad end position system
Crushing, trapping,
27 Container falling during lifting 5.2.6.6 T
shearing, impact
Crushing, trapping,
28 Container falling during lifting 5.2.6.4 D, T
shearing, impact
Crushing, trapping, Tipping of the RCV under too large a
29 5.2.6.7 D
shearing, impact load
Crushing, trapping,
30 Lifting of
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