Overfill prevention devices for static tanks for liquid fuels - Part 1: Overfill prevention devices with closure device

This document specifies requirements, test and assessment methods, marking, labelling and packaging applicable to overfill prevention devices with closure device. The devices are usually composed by:
-   sensor;
-   evaluation device;
-   closure device.
Overfill prevention devices intended to be used in/with underground and/or above ground, non-pressurized, static tanks designed for liquid fuels.
NOTE   Liquid fuel means liquids for internal combustion engines, heating/cooling boilers and generators.

Überfüllsicherungen für ortsfeste Tanks für flüssige Brenn- und Kraftstoffe - Teil 1: Überfüllsicherungen mit Schließeinrichtung

Dieses Dokument legt Anforderungen, Prüf- und Bewertungsverfahren, Kennzeichnung, Etikettierung und Verpackung fest, die für Überfüllsicherungen mit Schließeinrichtung gelten. Die Überfüllsicherungen bestehen gewöhnlich aus:
-   Sensor;
-   Bewertungseinrichtung;
-   Schließeinrichtung.
Überfüllsicherungen sind für die Verwendung in/mit unter- und/oder oberirdischen, drucklosen, ortsfesten Tanks für flüssige Brenn- und Kraftstoffe vorgesehen.
ANMERKUNG   Flüssige Brenn- und Kraftstoffe bedeutet Flüssigkeiten für Verbrennungsmotoren, Heiz-/Kühlkessel und Generatoren.

Dispositifs limiteurs de remplissage pour réservoirs statiques pour carburants liquides - Partie 1 : Dispositifs limiteurs de remplissage avec dispositif de fermeture

Le présent document spécifit les exigences, les méthodes d’essai et d’évaluation, le marquage, l’étiquetage et l’emballage applicables aux dispositifs limiteurs de remplissage avec dispositif de fermeture. Ces dispositifs sont généralement constitués :
-   d’un capteur ;
-   d’un dispositif d’évaluation ;
-   d’un dispositif de fermeture.
Les dispositifs limiteurs de remplissage sont destinés à être utilisés dans/avec des réservoirs statiques enterrés et/ou aériens, hors pression, conçus pour les carburants liquides.
NOTE   Le terme « carburants liquides » désigne les liquides utilisés pour les moteurs à combustion interne, les installations de chauffage/refroidissement et les générateurs.

Naprave za preprečitev prepolnitve za nepremične rezervoarje za tekoča goriva - 1. del: Naprave za preprečitev prepolnitve z zaporno napravo

General Information

Status
Published
Publication Date
19-Aug-2025
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
20-Aug-2025
Due Date
13-Aug-2025
Completion Date
20-Aug-2025

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Standard
EN 13616-1:2025
English language
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Standards Content (Sample)


SLOVENSKI STANDARD
01-december-2025
Nadomešča:
SIST EN 13616-1:2016
Naprave za preprečitev prepolnitve za nepremične rezervoarje za tekoča goriva - 1.
del: Naprave za preprečitev prepolnitve z zaporno napravo
Overfill prevention devices for static tanks for liquid fuels - Part 1: Overfill prevention
devices with closure device
Überfüllsicherungen für ortsfeste Tanks für flüssige Brenn- und Kraftstoffe - Teil 1:
Überfüllsicherungen mit Schließeinrichtung
Dispositifs limiteurs de remplissage pour réservoirs statiques pour carburants liquides -
Partie 1 : Dispositifs limiteurs de remplissage avec dispositif de fermeture
Ta slovenski standard je istoveten z: EN 13616-1:2025
ICS:
23.020.10 Nepremične posode in Stationary containers and
rezervoarji tanks
75.200 Oprema za skladiščenje Petroleum products and
nafte, naftnih proizvodov in natural gas handling
zemeljskega plina equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 13616-1
EUROPEAN STANDARD
NORME EUROPÉENNE
August 2025
EUROPÄISCHE NORM
ICS 75.200 Supersedes EN 13616-1:2016
English Version
Overfill prevention devices for static tanks for liquid fuels -
Part 1: Overfill prevention devices with closure device
Dispositifs limiteurs de remplissage pour réservoirs Überfüllsicherungen für ortsfeste Tanks für flüssige
statiques pour carburants liquides - Partie 1 : Brenn- und Kraftstoffe - Teil 1: Überfüllsicherungen
Dispositifs limiteurs de remplissage avec dispositif de mit Schließeinrichtung
fermeture
This European Standard was approved by CEN on 13 July 2025.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2025 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13616-1:2025 E
worldwide for CEN national Members.

Contents Page
European foreword . 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 7
4 Requirements . 8
4.1 General. 8
4.2 Effectiveness . 8
4.2.1 General. 8
4.2.2 Operational flow range and operational pressure range . 8
4.2.3 Pressure surge range . 8
4.2.4 Closure level range . 9
4.2.5 Operational leak rate . 9
4.3 Construction . 9
4.4 Durability against wear from closure cycles. 10
5 Test methods . 10
5.1 General. 10
5.2 Chemical suitability test . 10
5.3 Temperature range test. 10
5.4 Component pressure tests . 10
5.5 Pressure surge test . 11
5.6 Function tests . 11
5.6.1 General. 11
5.6.2 Final closure level for single or two stages closure device test . 11
5.6.3 Operational leak rate after final closure level for single or two stages closure final device
test . 12
5.7 Mechanical strength . 12
5.8 Vapour tight – Non vapour tight test procedure . 12
5.8.1 Vapour tight test procedure . 12
5.8.2 Non vapour tight test procedure . 13
5.9 Durability test . 13
6 Classification. 13
7 Marking, labelling and packaging . 13
7.1 Identification . 13
7.2 Instruction plate . 13
7.3 Instructions for use . 14
Annex A (normative) Equipment for use in a hazardous area . 15
A.1 General. 15
A.2 Avoidance or reduction of ignition sources . 15
A.3 Electrical equipment. 15
A.4 Non-electrical equipment . 15
A.5 Electrostatic discharge. 15
Annex B (normative) Test rig layouts . 16
Annex C (normative) Additional information on diameter and flow rate . 17
Annex D (informative) Environmental checklist . 18
Annex ZA (informative) Relationship between this European Standard and the essential health and
safety requirements of Directive 2014/34/EU aimed to be covered . 20
Bibliography . 23

European foreword
This document (EN 13616-1:2025) has been prepared by Technical Committee CEN/TC 393 “Equipment
for storage tanks and for service stations”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by February 2026, and conflicting national standards shall
be withdrawn at the latest by February 2026.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights other than those identified above. CEN shall not be held responsible for identifying any or
all such patent rights.
This document supersedes EN 13616-1:2016.
a) Clause 2: Normative references were updated;
b) 3.2: The term “initial closure level” was replaced by “initial closure level for two stages closure device
only”;
c) 3.3: The term “final closure level” was replaced by “final closure level for single or two stages closure
final device”;
d) 3.9: New definition was added;
e) 4.2.1 and 4.2.3: Tolerance of ±5 % was added;
f) 5.2: Chemical suitability test was updated;
g) 5.3: Temperature range for final closure simulation was deleted;
h) New subclause 5.5: Subclause relating to pressure surge test was removed from previous subclause
on function test (5.6);
i) New Clause 6: Only FPC (Factory Production Control) aspects were kept according to previous
Clause 6 “AVCP”;
j) Figure B.1: Key was updated;
k) Table C.1: Maximum flow rate values were updated;
l) Annex ZA “Construction products Regulation - CPR” was deleted due to the fact that revision is not
candidate to the harmonization to CPR (but only to ATEX Directive).
An environmental check-list is indicated in the informative Annex D.
This document has been prepared under a standardization request addressed to CEN by the European
Commission. The Standing Committee of the EFTA States subsequently approves these requests for its
Member States.
For the relationship with EU Legislation, see informative Annex ZA, which is an integral part of this
document.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and the United
Kingdom.
1 Scope
This document specifies requirements, test and assessment methods, marking, labelling and packaging
applicable to overfill prevention devices with closure device. The devices are usually composed by:
— sensor;
— evaluation device;
— closure device.
Overfill prevention devices intended to be used in/with underground and/or above ground, non-
pressurized, static tanks designed for liquid fuels.
NOTE Liquid fuel means liquids for internal combustion engines, heating/cooling boilers and generators.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 228:2012+A1:2017, Automotive fuels — Unleaded petrol — Requirements and test methods
EN 590:2022, Automotive fuels — Diesel — Requirements and test methods
EN 1127-1:2019, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts
and methodology
EN 14214:2012+A2:2019, Liquid petroleum products — Fatty acid methyl esters (FAME) for use in diesel
engines and heating applications — Requirements and test methods
CEN/TR 15993:2018, Automotive fuels — Ethanol (E85) automotive fuel — Background to the parameters
required and their respective limits and determination
EN ISO 22854:2021, Liquid petroleum products — Determination of hydrocarbon types and oxygenates in
automotive-motor gasoline and in ethanol (E85) automotive fuel — Multidimensional gas chromatography
method (ISO 22854:2021)
EN 60079-14:2014, Explosive atmospheres — Part 14: Electrical installations design, selection and
erection (IEC 60079-14:2013)
EN ISO 80079-36:2016, Explosive atmospheres — Part 36: Non-electrical equipment for explosive
atmospheres — Basic method and requirements (ISO 80079-36:2016)
EN ISO 80079-37:2016, Explosive atmospheres — Part 37: Non-electrical equipment for explosive
atmospheres — Non-electrical type of protection constructional safety ''c'', control of ignition sources ''b'',
liquid immersion ''k'' (ISO 80079-37:2016)

As impacted by EN 60079-14:2014/AC:2016.
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp/
— IEC Electropedia: available at https://www.electropedia.org/
3.1
overfill prevention device
device installed in a supply system, which automatically stops the delivery, preventing the liquid level in
the tank exceeding a final closure level for single or two stages closure final device
3.2
initial closure level for two stages closure device only
lower level than final closure level at which the overfill prevention device stops the liquid flow and which
level it can be reopened
3.3
final closure level for single or two stages closure device
level at which the overfill prevention device prevents any further product, apart from a permissible leak
rate, entering the storage tank
3.4
supply system
connection hoses, fittings, devices, pumps and any fixed pipework through which the liquid is delivered
to the static tank from any tank vehicle
Note 1 to entry: The supply system includes both tank vehicle and stationary tank equipment.
Note 2 to entry: In case of gravity filling, the supply system will not include pumps.
3.5
tank vehicle
vehicle built to carry liquids in integral tanks comprising one or more compartments intended for
discharge to static tanks
Note 1 to entry: The tank vehicle can integrate a pump.
3.6
operational leak rate
permitted flow rate of liquid allowed to pass through the overfill prevention device after initial or final
closure
3.7
operational pressure
pressure in the filling pipe which can be reached during the filling of the tank, excluding the pressure
during the closure of the overfill prevention device
3.8
vapour tight overfill prevention device
device where no vapour can pass through from the ullage spaces in normal operation
3.9
non vapour tight overfill prevention device
device where vapour can pass through from the ullage spaces in normal operation
4 Requirements
4.1 General
The overfill prevention device shall be either vapour tight or non-vapour tight:
— Vapour tight: The overfill prevention device shall not leak vapour between the tank vapour space to
the filling pipe.
— Non vapour tight: The overfill prevention device shall not present an overall vapour leak greater than
the equivalent leak from a hole of Ø (3 ± 0,05) mm at a pressure (3,5 ± 0,5) kPa pressure.
NOTE An environmental check-list is provided in the informative Annex D.
4.2 Effectiveness
4.2.1 General
For pressure, flow velocity, flow rate and time the tolerances are ±5 %.
4.2.2 Operational flow range and operational pressure range
4.2.2.1 General
The diameter and flow rate for overfill prevention device with closure device are given in Annex C.
4.2.2.2 Overfill prevention device for gravity filling only
The device shall work at flow velocities between 0,2 m/s and 3 m/s ± 5 %.
The device shall not re-open at a static pressure > (15 ± 5 %) kPa after closure.
The device shall withstand static pressure of at least (200 ± 5 %) kPa after closure.
4.2.2.3 Overfill prevention device for gravity or pump filling
The device shall work at flow velocities between 0,2 m/s and 3 m/s ± 5 %.
The device shall not open at a static pressure > (15 ± 5 %) kPa after closure.
The device shall withstand a static pressure of at least (600 ± 5 %) kPa or (800 ± 5 %) kPa after closure
according to manufacturer’s declaration.
4.2.3 Pressure surge range
4.2.3.1 General
The operation of the overfill prevention device shall not generate pressure in excess of the design criteria
of the supply system.
4.2.3.2 Overfill prevention device for gravity filling only
Any pressure surge created by the overfill prevention device at closure, exceeding (300 ± 5 %) kPa, shall
not exceed a period of more than (10 ± 5 %) ms.
4.2.3.3 Overfill prevention device for gravity or pump filling
For pumps with a performance of (600 ± 5 %) kPa, any pressure surge created by the overfill prevention
device at closure exceeding (900 ± 5 %) kPa shall not exceed a period of more than (10 ± 5 %) ms.
For pumps with a performance of (800 ± 5 %) kPa any pressure surge created by the overfill prevention
device at closure exceeding (1 200 ± 5 %) kPa shall not exceed a period of more than (10 ± 5 %) ms.
4.2.4 Closure level range
4.2.4.1 General
For both, single and two stage closure devices once the final closure level for single or two stages closure
final device is reached, no further liquid other than the operational leak rate (see 4.2.5) shall enter the
tank.
The final closure level for single or two stages closure final device shall be set so that after final closure
of any device, the contents of the flexible delivery hose (and preferably the site delivery pipe) can be
emptied into the tank.
4.2.4.2 Single stage closure device
On filling the tank to the final closure level for single stage closure device, a complete and automatic
closure of the flow, other than the operational leak rate (see 4.2.5), shall be effected.
4.2.4.3 Two stages closure device
On filling the tank to the initial closure level and the final closure level for two stages closure device is
reached, a complete and automatic closure of the flow, other than the operational leak rate (see 4.2.5),
shall be effected.
4.2.5 Operational leak rate
The device shall not have a leak flow rate greater than (300 ± 20) l/h after initial or final closure level for
single or two stages closure final device at operational pressure.
4.3 Construction
4.3.1 Requirements for equipment for use in hazardous area according to Annex A.
4.3.2 All construction materials shall be compatible with and resist chemical attack by the liquid and
its vapours, within the temperature range of −20 °C to +40 °C. The manufacturer shall specify all materials
in contact with the liquid. Chemical suitability shall be tested in accordance with 5.2.
NOTE For equipment designed for operation in explosive atmospheres the normal ambient temperature range
is −20 °C to +40 °C, unless otherwise specified and marked.
See Annex A and relevant standards indicated for complete information.
4.3.3 The overfill prevention device shall be of a durable construction. Durability shall be tested in
accordance with 5.2, 5.6 and test rig according to Annex B.
4.3.4 All parts of the overfill prevention device situated either internally or externally on the tank shall
0 +10
withstand static negative pressure
...

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