EN 1034-5:2005

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrüstung - Teil 5: QuerschneiderSécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines de fabrication et de finition du papier - Partie 5: CoupeusesSafety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 5: Sheeters85.100Oprema za papirno industrijoEquipment for the paper industry21.020Characteristics and design of machines, apparatus, equipment13.110Varnost strojevSafety of machineryICS:Ta slovenski standard je istoveten z:EN 1034-5:2005SIST EN 1034-5:2006en01-september-2006SIST EN 1034-5:2006SLOVENSKI
STANDARD
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 1034-5December 2005ICS 85.100 English VersionSafety of machinery - Safety requirements for the design andconstruction of paper making and finishing machines - Part 5:SheetersSécurité des machines - Exigences techniques de sécuritépour la conception et la construction de machines defabrication et de finition du papier - Partie 5: CoupeusesSicherheit von Maschinen - SicherheitstechnischeAnforderungen an Konstruktion und Bau von Maschinender Papierherstellung und Ausrüstung - Teil 5:QuerschneiderThis European Standard was approved by CEN on 10 November 2005.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2005 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1034-5:2005: ESIST EN 1034-5:2006

Muting of electro-sensitive protective equipment on paper making and finishing machines.22 Annex ZA (informative)
Relationship between this
European
Standard and the Essential Requirements
of EU Directive 98/37/EC.24 Bibliography.25
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. For machines that have been designed and built according to the provisions of this type C standard, the following stipulation applies: when provisions of this type C standard are different from those which are stated in type A or B standards or from provisions made in EN 1034-1:2000, the provisions of this type C standard take precedence over the provisions of the other standards 1 Scope This European Standard applies to sheeters, including unwinding units, sheet stacker, drive and control units intended for use in paper making and shall be used together with EN 1034-1:2000. Paper dust and edge strip suction devices are not covered by this standard. It deals with all significant hazards, hazardous situations and hazard events relevant to sheeters, when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). This standard does not apply to:  sheeters for corrugated board (see EN 1010-5);  sheeters for foil (see EN 1010-1);  sheeters with sheet feeders (see EN 1010-1);  guillotines (see EN 1010-3:2002). This document is not applicable to sheeters that have been manufactured before the date of publication of this document by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any amendments) applies EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for design EN 563:1994 Safety of machinery — Temperatures of touchable surfaces — Ergonomics data to establish temperature limit values for hot surfaces EN 574:1996, Safety of machinery — Two-hand control devices — Functional aspects — Principles for design EN 626-1:1994, Safety of machinery — Reduction of risk to health from hazardous substances emitted by machinery — Part 1: Principles and specifications for machinery manufacturers SIST EN 1034-5:2006

(IEC 60204-1:1997) EN 61000-6-2:2001, Electromagnetic compatibility (EMC) — Part 6-2: Generic standards; immunity for industrial environment (IEC 61000-6-2:1999, modified) EN 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements and tests (IEC 61496- 1:2004, modified); EN ISO 12100-1:2003, Safety of machinery — Basic concepts — General principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts — General principles for design — Part 2: Technical principles and specifications (ISO 12100-2:2003) EN ISO 14122-1:2001, Safety of machinery — Permanent means of access to machinery — Part
1: Choice of a fixed means of access
between two levels (ISO 14122-1:2001)
EN ISO 14122-2:2001, Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and gangways (ISO 14122-2:2001)
3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 1034-1:2000, EN ISO 12100-1:2003 and the following apply: 3.1 sheeter paper making and finishing machine in which paper or board webs are cut longitudinally and transversely and the sheets are collected
as stacks.
This definition also includes sheeters without unwinding units in which the paper web is fed directly from a paper or coating machine.
Figure 1 and Figure 2 show examples of sheeters.
Figure 1 shows a typical configuration of a sheeter for large sizes with two sheet feeders.
Figure 2 shows an
example of a sheeter for small sizes with two unwinding units
3.2 sheet delivery unit final section of a sheeter, designed as a lowering table delivery unit with lifting platform according to 3.3 or as a movable sheet delivery unit according to 3.4, for collecting and stacking the sheets (see Figure 1) 3.3 lifting platform platform movable in the vertical direction with which the sheets are formed into stacks on pallets in the lowering movement
3.4 movable sheet delivery unit device for conveying and lifting the paper sheets to form stacks on pallets
Key 1 Unwinding unit
Change gate 2 Longitudinal cutter
Belt section with overlapping 3 Lateral trim with suction
Sheet delivery unit 4 Draw roll
10 Tag inserter 5 Cross cutter
11 Sheet delivery unit 6 Reject gate
NOTE: Safety devices are not shown. Figure 1 — Sheeter for large-size formats (example)
Key 1 Splicing device
6 Cross cutting station 2 Unwinding unit
7 Belt section with sheet gate 3 Longitudinal cutter
8 Collating station (sheet piles) 4 Trim suction
9 Ream ejection 5 Draw roll
10 Cross transport
NOTE: Safety devices are not shown. Figure 2 — Sheeter for small-size formats (example) SIST EN 1034-5:2006

When carrying out the risk assessment, the machine designer has to check whether the list of hazards in Table 1 is complete and applicable with respect to his particular machine. Table 1 — List of significant hazards Hazards EN 1034-5:2005 EN 1034-1:2000 Mechanical hazards
Crushing/and or shearing hazard 5.6; 5.14.4; 5.14.6; 5.14.7; 5.17.3; 5.19; 5.21.1; 5.22; 5.23; 5.25; 5.26; 5.27 5.3 Cutting or severing hazard 5.14.7.5; 5.17; 5.18.2; 5.20 5.11; 5.12 Entanglement hazard 5.6 5.2 Drawing-in or trapping hazard 5.14.5; 5.14.7; 5.15; 5.19; 5.21; 5.27 5.4 High-pressure fluid ejection hazard 5.12; 5.13 5.24 Ejection of parts
5.14.1; 5.14.3; 5.14.9 5.2 Slip, trip and fall hazards
5.4; 5.21.2; 5.25; 5.25.11 5.5 Electrical hazards caused by, for example:
Electrical contact (direct or indirect) 5.11 5.23 External influences on electrical equipment 5.11 5.23 Hazards generated by noise, resulting in:
Hearing loss (deafness), other physiological disorders 5.8 5.15 Interference with language communication, acoustic signals 5.8 5.15 Hazards generated by hot surfaces 5.14.8
Hazards generated by radiation:
Lasers 5.24 5.21 Hazards generated by materials and substances processed, used or exhausted by machines, for example:
Hazards resulting from contact with or inhalation of harmful
dusts 5.20.3 5.16
Table 1 (concluded) Hazards EN 1034-5:2005 EN 1034-1:2000 Hazards generated by neglecting ergonomic principles in machine design caused for example by:
Unhealthy postures or excessive efforts 5.10 5.22 Inadequate consideration of human hand-arm or foot-leg anatomy 5.16 5.22 Inadequate area lighting 5.9 5.18 Hazards caused by failure of energy supply, breaking down of machines parts and other functional disorders, for example:
Failure of energy supply
5.15 5.8 Unexpected ejection of machine parts
5.7.4 5.24 Failure, malfunction of control system
5.5; 5.7 5.14 Errors of fitting 5.6 7 Necessary
equipment for repairs 5.17.2; 5.20; 5.21.3; 5.25.12 5.5; 5.9 Unexpected start-up 5.2; 5.5 5.8 Emergency measures 5.3 5.7; 5.18; 5.19 Combination of hazards 5.2; 5.5; 5.16;5.18 5.6
5 Safety requirements and/or measures 5.1 General Machinery shall comply with the safety requirements and/or measures of this clause. In addition, the machines shall be designed according to the principles of EN ISO 12100-1 for relevant but not significant hazards that are not dealt with by this document, (for example, sharp edges of the machine frame) 5.2 Start-up warning device 5.2.1 The start-up warning device of sheeters for cutting large-size formats (see, for example, Figure 1) shall be of category B according to 5.6.1 of EN 1034-1:2000 and for cutting small-size formats (see Figure 2) of category C according to 5.6.2 of EN 1034-1:2000. 5.2.2 The control system of the start-up warning device shall comply with at least category 1 of EN 954-1:1997 for conventional control systems and category 2 of EN 954-1:1997 for electronic system. 5.2.3 The use of the start-up warning device before starting the machine shall be described in the instruction handbook. 5.3 Emergency stop and braking devices 5.3.1 An emergency stop device shall be provided in accordance with the requirements of 5.7 of
EN 1034-1:2000 and act on the whole machine including sheet delivery unit. 5.3.2 The machines shall have braking devices which operate on the actuation of the emergency stop device. This requirement may be fulfilled for example by mechanical brakes or electric generator brakes. In this case, the emergency stop device shall function according to stop category 1 of 4.15 of EN 418:1992.
Braking devices shall operate in such a way that the stopping time of the machine does not exceed the shortest possible start-up time following the emergency stopping. SIST EN 1034-5:2006

The control system of emergency stop device shall comply with the requirements of at least category 3 of EN 954-1:1996. 5.3.4 The control system of electric brakes shall comply with category 2 of EN 954-1:1996. Any fault in the brake control circuit shall lead to emergency stopping according to category 0 in 4.15 of EN 418:1992 and
EN 60204-1:1997. 5.3.5 Where the web is fed to the sheeter directly from a paper making or coating machine, it may be appropriate for the emergency stop device to act on the sheeter only and not on the preceding machine.
5.4 Workplaces, access stairs, catwalks, passageways .5.4.1 The requirements of 5.5 of EN 1034-1:2000 and EN ISO 14122-1:2001, EN ISO 14122-2:2001 and
EN ISO 14122-3:2001 shall be satisfied. As a deviation from these requirements, working platforms are allowed to be rated for a surface load of 3 000 N/m². In these cases, the instruction handbook will then need to specify the load capacity according to clause 7 together with a warning not to deposit any machine parts on the working platform.
Further requirements are contained in 5.20.1 b), 5.21.2 and 5.25. 5.4.2 As a deviation from the requirements specified in 5.5 of EN 1034-1:2000, the catwalk railing of the unwinding unit may have a minimum height of 0,90 m on the reel side where a higher railing would impede web transport. 5.5 Means for isolation and energy dissipation, prevention of unexpected start-up 5.5.1 For isolation and energy dissipation of electric, pneumatic and hydraulic equipment from their respective source of power, the devices specified in 5.8 of EN 1034-1:2000 shall be provided. 5.5.2 Where the supply disconnecting devices according to EN 60204-1:1997 are not arranged in the immediate vicinity of the machine, the main control panel shall be equipped with a device ensuring prevention of unexpected start-up according to 5.8.2 of EN 1034-1:2000 or 5.4 of EN 60204-1:1997 respectively. 5.5.3 The use of the devices as specified in 5.5.1 and 5.5.2 shall be described in the instruction handbook. 5.6 General requirements for protective equipment and power transmission elements 5.6.1 The requirements of 5.1 of EN 1034-1:2000 shall be satisfied. 5.6.2 All power transmission elements  clutches between unwinding units and brakes;  cardan shafts or gears of the sheeter unit;  gears of the belt section;  chain wheels and rope wheels the sheet delivery unit shall be protected by guards in accordance with 5.2 of EN 1034-1:2000. 5.6.3 Information on checking the correct function and arrangement of the safety devices used shall be given in the instruction handbook.
EN 1034-1:2000. 5.9 Integrated lighting The requirements of 5.18 of EN 1034:2000 and EN 1837 shall be satisfied. 5.10 Ergonomic principles The requirements of 5.22 of EN 1034-1:2000 shall be complied with. Special consideration shall be given to the following operations of the work process: a) inserting the reel in the unwinding unit; b) removal of run-down tubes or reel shells; c) web threading; d) waste removal; e) removal of test sheets; f) adjustment of sheet lays in the belt section; g) adjustment of jogging plates of the sheet collating device.
5.11 Electrical equipment The requirements of 5.23 of EN 1034-1:2000, EN 60204-1:1997 and EN 61000-6-2:2001 shall be satisfied. 5.12 Hydraulic equipment The requirements of EN 982 and 5.5.1 shall be satisfied. 5.13 Pneumatic equipment The requirements of EN 983:1996 and 5.5.1 shall be satisfied. SIST EN 1034-5:2006

For automatic reel changing units, further safety measures are required in accordance with 5.14.7. 5.14.5 Drawing-in hazards between the reel and fixed machine parts, cylinders and other rollers shall be prevented or safeguarded for all reel diameters according to 5.4 of EN 1034-1:2000. A drawing-in hazard does not exist where there is a clearance of at least 500 mm between the reel and adjacent rollers, cylinders and beams. Inrunning nips which are located at a height of 2,0 m to 2,5 m above a possible level of operation can be safeguarded by providin
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