Standard Specification for Joint Sealants, Hot Applied, Jet Fuel Resistant Types, for Portland Cement Concrete Pavements

ABSTRACT
This specification covers joint and crack sealants of the hot applied, jet fuel resistant type intended for use in sealing joints and cracks in Portland cement concrete in areas that are subject to fuel spillage. Three types of joint sealants are presented: type I - joint sealant which is resilient and capable of maintaining an effective seal in hot to moderate climates, type II - joint sealant capable of maintaining an effective seal in hot to moderate climates, and type III - joint sealant capable of maintaining an effective seal in most climates experiencing moderate to cold temperatures. The specimen conditioning, cone penetration, aged cone penetration retention, and softening point shall be tested to meet the requirements prescribed. Non-immersed bond, water immersed bond, fuel immersed bond, resilience, and oven aged resilience shall be tested to meet the requirements prescribed. The tensile adhesion, artificial weathering, and flexibility of the sealant shall be tested to meet the requirements prescribed.
SCOPE
1.1 This specification covers joint and crack sealants of the hot-applied type intended for use in sealing joints and cracks in portland cement concrete in areas that are subject to fuel spillage.  
1.2 The values stated in SI units are to be regarded as the standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
30-Apr-2021

Relations

Effective Date
01-May-2020
Effective Date
01-May-2020
Effective Date
01-Oct-2018
Effective Date
01-Jul-2016
Effective Date
15-Dec-2015
Effective Date
01-Jul-2014
Effective Date
01-Jan-2013
Effective Date
01-May-2012
Effective Date
01-Dec-2010
Effective Date
01-Dec-2010
Effective Date
15-Dec-2009
Effective Date
01-Jun-2009
Effective Date
01-Dec-2007
Effective Date
01-Jun-2006
Effective Date
01-Feb-2004

Overview

ASTM D7116-16(2021) is the ASTM International standard that specifies requirements for hot-applied, jet fuel resistant joint sealants used in sealing joints and cracks in Portland cement concrete pavements. These sealants are essential for protecting pavement in areas exposed to jet fuel and chemical spills, such as airport runways, taxiways, aprons, and military bases. This standard outlines material classification, performance criteria, sampling, testing, and packaging for effective and durable joint sealing applications.

Key Topics

  • Sealant Types: The standard addresses three types of jet fuel resistant sealants, each suited for specific climatic conditions:

    • Type I: Designed for hot to moderate climates, resilient with effective sealing at low temperatures.
    • Type II: Suitable for hot to moderate climates; special testing required for performance at low temperatures.
    • Type III: Intended for moderate to cold climates, tested for performance at lower temperatures than Types I and II.
  • Performance Requirements: Defines physical performance such as:

    • Maximum heating temperature
    • Cone penetration and retention
    • Softening point
    • Bond strength under normal, water-immersed, and fuel-immersed conditions
    • Resilience and tensile adhesion
    • Artificial weathering and flexibility
  • Testing and Quality Assurance: Procedures ensure reliable performance for:

    • Conditioning and specimen preparation
    • Cone penetration (standard and after fuel immersion)
    • Bond testing for non-immersed, water-immersed, and fuel-immersed scenarios
    • Resilience after oven aging and tensile adhesion tests
  • Packaging and Labeling: Requires proper package marking including manufacturer's name, batch, application, and heating temperature limits.

  • Application Precautions: Guidelines emphasize proper heating, handling, and usage to avoid performance loss due to overheating or contamination.

Applications

ASTM D7116-16(2021) is widely used by construction firms, airport maintenance teams, and engineers involved in designing and maintaining Portland cement concrete pavements exposed to jet fuel. Key application areas include:

  • Airport Runways and Taxiways: Ensuring joints are sealed against jet fuel spillage to prevent pavement degradation.
  • Aprons and Maintenance Areas: Providing resilience to chemical and fuel exposure around fueling and maintenance operations.
  • Military Airfields: Protecting critical infrastructure from fuel and chemical hazards through robust joint sealing.
  • Concrete Pavement Repairs: Used in maintenance and resealing projects to extend pavement life and resist infiltration from fuel and moisture.

The standard ensures long-term durability, effective sealing against moisture, fuel, and incompressibles, and stable performance under repeated expansion and contraction cycles.

Related Standards

Professionals working with ASTM D7116-16(2021) often reference additional standards for testing and material selection:

  • ASTM D5329: Test methods for hot-applied sealants and fillers used on asphalt and concrete pavements.
  • ASTM D36/D36M: Test method for determining the softening point of bitumen materials.
  • ASTM D5249: Specification for backer material compatible with cold and hot-applied sealants for Portland cement concrete.
  • Federal Specification SS-S-1614A: Additional requirements for jet-fuel-resistant sealants.

Practical Value

By following ASTM D7116-16(2021), specifiers and contractors can select, test, and apply joint sealants that protect concrete pavements in fuel-exposed areas, ensuring safety, operational reliability, and maximizing pavement service life. Using compliant sealants minimizes risks from chemical infiltration, supports regulatory compliance, and delivers proven performance under harsh conditions.

Keywords: hot applied, jet fuel resistant, joint sealant, concrete pavement, ASTM D7116-16, airport pavement, fuel spillage protection.

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ASTM D7116-16(2021) - Standard Specification for Joint Sealants, Hot Applied, Jet Fuel Resistant Types, for Portland Cement Concrete Pavements

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Frequently Asked Questions

ASTM D7116-16(2021) is a technical specification published by ASTM International. Its full title is "Standard Specification for Joint Sealants, Hot Applied, Jet Fuel Resistant Types, for Portland Cement Concrete Pavements". This standard covers: ABSTRACT This specification covers joint and crack sealants of the hot applied, jet fuel resistant type intended for use in sealing joints and cracks in Portland cement concrete in areas that are subject to fuel spillage. Three types of joint sealants are presented: type I - joint sealant which is resilient and capable of maintaining an effective seal in hot to moderate climates, type II - joint sealant capable of maintaining an effective seal in hot to moderate climates, and type III - joint sealant capable of maintaining an effective seal in most climates experiencing moderate to cold temperatures. The specimen conditioning, cone penetration, aged cone penetration retention, and softening point shall be tested to meet the requirements prescribed. Non-immersed bond, water immersed bond, fuel immersed bond, resilience, and oven aged resilience shall be tested to meet the requirements prescribed. The tensile adhesion, artificial weathering, and flexibility of the sealant shall be tested to meet the requirements prescribed. SCOPE 1.1 This specification covers joint and crack sealants of the hot-applied type intended for use in sealing joints and cracks in portland cement concrete in areas that are subject to fuel spillage. 1.2 The values stated in SI units are to be regarded as the standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification covers joint and crack sealants of the hot applied, jet fuel resistant type intended for use in sealing joints and cracks in Portland cement concrete in areas that are subject to fuel spillage. Three types of joint sealants are presented: type I - joint sealant which is resilient and capable of maintaining an effective seal in hot to moderate climates, type II - joint sealant capable of maintaining an effective seal in hot to moderate climates, and type III - joint sealant capable of maintaining an effective seal in most climates experiencing moderate to cold temperatures. The specimen conditioning, cone penetration, aged cone penetration retention, and softening point shall be tested to meet the requirements prescribed. Non-immersed bond, water immersed bond, fuel immersed bond, resilience, and oven aged resilience shall be tested to meet the requirements prescribed. The tensile adhesion, artificial weathering, and flexibility of the sealant shall be tested to meet the requirements prescribed. SCOPE 1.1 This specification covers joint and crack sealants of the hot-applied type intended for use in sealing joints and cracks in portland cement concrete in areas that are subject to fuel spillage. 1.2 The values stated in SI units are to be regarded as the standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D7116-16(2021) is classified under the following ICS (International Classification for Standards) categories: 91.100.50 - Binders. Sealing materials; 93.120 - Construction of airports. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D7116-16(2021) has the following relationships with other standards: It is inter standard links to ASTM D5329-20, ASTM D36/D36M-14(2020), ASTM D5167-13(2018), ASTM D5329-16, ASTM D5329-15, ASTM D36/D36M-14, ASTM D5167-13, ASTM D36/D36M-12, ASTM D5167-10, ASTM D5249-10, ASTM D36/D36M-09, ASTM D5329-09, ASTM D5329-07, ASTM D5249-95(2006), ASTM D5329-04. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D7116-16(2021) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D7116 −16 (Reapproved 2021)
Standard Specification for
Joint Sealants, Hot Applied, Jet Fuel Resistant Types, for
Portland Cement Concrete Pavements
This standard is issued under the fixed designation D7116; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope crete and Asphalt Joints
D5329 Test Methods for Sealants and Fillers, Hot-Applied,
1.1 This specification covers joint and crack sealants of the
for Joints and Cracks in Asphalt Pavements and Portland
hot-applied type intended for use in sealing joints and cracks in
Cement Concrete Pavements
portland cement concrete in areas that are subject to fuel
2.2 Federal Specification:
spillage.
SS-S-1614A
1.2 The values stated in SI units are to be regarded as the
standard.
3. General Requirements
1.3 This standard does not purport to address all of the
3.1 The sealant, when in place, shall form a resilient and
safety concerns, if any, associated with its use. It is the
cohesive compound that shall effectively seal joints in concrete
responsibility of the user of this standard to establish appro-
throughout repeated cycles of expansion and contraction, and
priate safety, health, and environmental practices and deter-
againsttheinfiltrationofmoisture,fuel,andincompressibles.It
mine the applicability of regulatory limitations prior to use.
shall not, at ambient temperatures, flow from the joint or be
1.4 This international standard was developed in accor-
picked up by vehicle tires. The material shall be capable of
dance with internationally recognized principles on standard-
being brought to a uniform pouring consistency suitable for
ization established in the Decision on Principles for the
completely filling the joints without inclusion of large air holes
Development of International Standards, Guides and Recom-
or discontinuities and without damage to the material. It shall
mendations issued by the World Trade Organization Technical
remain relatively unchanged in application characteristics for
Barriers to Trade (TBT) Committee.
at least6hatthe recommended application temperature in the
field.
2. Referenced Documents
2.1 ASTM Standards:
4. Classification
D36/D36M Test Method for Softening Point of Bitumen
4.1 Type I—Ajoint sealant which is resilient and capable of
(Ring-and-Ball Apparatus)
maintaining an effective seal in hot to moderate climates.
D3569 Specification for Joint Sealant, Hot-Applied,
Material is tested for low-temperature performance at –18 °C
Elastomeric, Jet-Fuel-Resistant-Type for Portland Cement
using 50 % extension (see Specification D3569).
Concrete Pavements (Withdrawn 2006)
D5167 Practice for Melting of Hot-Applied Joint and Crack 4.2 Type II—A joint sealant capable of maintaining an
Sealant and Filler for Evaluation
effective seal in hot to moderate climates. Material is tested for
D5249 Specification for Backer Material for Use with Cold- low-temperature performance at –18 °C using 50 % extension.
and Hot-Applied Joint Sealants in Portland-Cement Con-
Special tests are included (see Federal Specification SS-S-
1614A).
4.3 Type III—A joint sealant capable of maintaining an
This specification is under the jurisdiction of ASTM Committee D04 on Road
effective seal in most climates experiencing moderate to cold
and Paving Materials and is the direct responsibility of Subcommittee D04.33 on
temperatures. Material is tested for low-temperature perfor-
Formed In-Place Sealants for Joints and Cracks in Pavements.
Current edition approved May 1, 2021. Published May 2021. Originally mance at –29 °C using 50 % extension.
approved in 2005. Last previous edition approved in 2016 as D7116 – 16. DOI:
NOTE 1—It is the responsibility of the user agency to determine which
10.1520/D7116-16R21.
type is most applicable to their conditions.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
3 4
The last approved version of this historical standard is referenced on AvailablefromU.S.GovernmentPrintingOfficeSuperintendentofDocuments,
www.astm.org. 732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D7116 − 16 (2021)
5. Physical Requirements recommended maximum heating temperature within the re-
quired1hof time, as stated in Practice D5167. The heating
5.1 Maximum Heating Temperature—The maximum heat-
time for each type of sealant as well as the start of the heating
ing temperature is the highest temperature to which a sealant
time shall be as specified in Table 1.
can be heated and still conform to all the requirements
specified herein. For purposes of testing as specified
7. Test Methods
hereinafter,theapplicationtemperatureshallbethesameasthe
maximum heating temperature. The maximum heating tem-
7.1 Specimen Conditioning—Condition all specimens at
perature shall be set forth by the manufacturer, shall be shown
standard laboratory conditions as specified in Test Methods
on all containers, and shall be provided to the testing agency
D5329 prior to beginning any testing.The time of conditioning
before any laboratory tests are begun. The maximum heating
shall be as specified in Table 1.
temperature shall be a minimum of 11 °C higher than the
7.2 Cone Penetration—Determine cone penetration accord-
manufacturer’s recommended application temperature.
ing to Test Methods D5329 for cone penetration, non-
5.2 The preparation requirements for each sealant are listed
immersed.
in Table 1.
7.3 Cone Penetration, Fuel Immersed—Use Test Methods
5.3 Sealant shall conform to the requirements prescribed in
D5329.
Table 2.
7.4 Aged Cone Penetration Retention—Use Test Methods
6. Sampling and Heating D5329 except as stated below.
7.4.1 After conditioning, the specimen shall be placed in a
6.1 Sampling:
forced-draft oven maintained at 70 6 1 °C for 72 6 1h
6.1.1 Samples may be taken at the plant or warehouse prior
uncovered.
to delivery or at the time of delivery, at the option of the
7.4.2 The specimen shall then be removed from the oven
purchaser. If sampling is done prior to shipment, the inspector
and conditioned at standard laboratory conditions for 1 h
representingthepurchasershallhavefreeaccesstothematerial
followed by conditioning in a 25 6 0.1 °C bath for 1 to 1 ⁄2 h.
to be sampled. The inspector shall be afforded all reasonable
7.4.3 Test for cone penetration and determine result. This is
facilities for inspection and sampling which shall be conducted
the aged cone penetration.
so as not to interfere unnecessarily with the operation of the
7.4.4 Determine the aged cone penetration retention using
works.
the following formula:
6.1.2 Samples shall consist of one of the manufacturer’s
original sealed containers selected at random from the lot or
Aged Cone Penetration
Aged Cone Penetration Retention% 5 3100
batch of finished material.Abatch or lot shall be considered as
Cone Penetration
all finished material that was manufactured simultaneously or
(1)
continuously as a unit between the time of compounding and
7.5 Determine the softening point according to Test Method
the time of packaging or placing in shipping containers.
D36/D36M.
6.1.3 Obtain the sealant portion for testing from the selected
manufacturer’s original sealed container in accordance with
7.6 Bond, Non-Immersed—Determinethebondaccordingto
Practice D5167.The sample portion added to and heated in the
Test Methods D5329 for bond, non-immersed.
melter shall weigh as specified in Table 1. Both pots of the
7.6.1 After final scrubbing and blotting specified in Test
melter described in Practice D5167 shall be used for samples
Methods D5329, air dry the blocks on their 25.4 mm by
exceeding 1250 g and each pot shall contain at least 625 g but
50.8 mm ends at standard laboratory conditions for 1 h 6
not more than 850 g.
10 min prior to pouring bond specimens.
7.6.2 Immediately after drying the blocks as in 7.6.1,
6.2 Heating—Heat the material in accordance with Practice
assemble the blocks with spacers as specified in Test Methods
D5167.
D5329 so the opening between the blocks will form a cured
6.2.1 The oil bath in the melter shall be heated to a
sealant block that is 12.7 6 0.1 mm wide.
temperature between the sealant’s maximum heating tempera-
ture and 20 °C above the sealant’s maximum heating tempera- 7.6.3 After pouring material into the block opening, condi-
ture. (Never allow the oil temperature to exceed 288 °C.) Add tion the specimen as in 7.1.After conditioning, remove spacers
the sealant to the melter according to the instructions in and trim off excess material with a hot knife, being careful not
Practice D5167.After the sample has been added to the melter, to pull sealant from the block. Condition the test specimens not
regulate the oil temperature within the listed temperature limits less than 4 h at the temperature specified in Table 2 for the
while raising the sealant’s temperature to manufacturer’s specific type of sealant. Immediately extend the specimen to
TABLE 1 Preparation Requirements
Type I Type II Type III
Sample Size 2550 ± 50 g 1600 ± 50 g 1600 ± 50 g
Start and Duration of Heating Time 6 h from the start of 3
...

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