Standard Practice for Micrometer Bend Test for Ductility of Electrodeposits

SIGNIFICANCE AND USE
4.1 This practice is useful as one method of controlling some electroplating solutions. It serves to indicate the presence of contamination or some other adverse condition.  
4.2 Ductility measurements are of particular value when electroplated parts are to be subjected to moderate stress such as that involved in bolting an electroplated bumper to an automobile or when exposed to a wide range of fluctuating temperatures (thermal shock).
SCOPE
1.1 This practice describes a procedure for measuring the ductility of electrodeposited foils.2  
1.2 This practice is suitable only for the evaluation of electrodeposits having low ductility.  
1.3 The obtained ductility values must only be considered semi-quantitative because this test has a significant operator dependence.  
1.4 This practice is best used for in-house process control where measurements are always made by the same operator. A change in ductility value can be used as an indication of possible changes in the electroplating solution.  
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Mar-2021
Drafting Committee
B08.10 - Test Methods

Relations

Effective Date
01-Jun-2011
Effective Date
01-Jun-2011
Effective Date
01-Sep-2009
Effective Date
10-Apr-2003
Effective Date
01-Jan-1995

Overview

ASTM B490-09(2021) - Standard Practice for Micrometer Bend Test for Ductility of Electrodeposits establishes a practical procedure for evaluating the ductility of electrodeposited foils, specifically those with low ductility. Developed by ASTM International and in accordance with global standards principles, this method is widely used for process control in electroplating operations. The standard is highly relevant for detecting contamination or adverse conditions within electroplating solutions, serving as an important quality control tool for production environments where ductility plays a key role.

Key Topics

  • Purpose and Scope

    • Defines a procedure to measure ductility by bending electrodeposited foils using a micrometer until fracture or cracking is observed.
    • Applicable only to low-ductility electrodeposits.
    • Results are considered semi-quantitative due to operator dependency and are best compared when performed by the same person as part of in-house process control.
  • Significance and Use

    • Provides a rapid indication of plating solution quality by monitoring changes in ductility.
    • Useful for parts subject to moderate stress and thermal cycling, such as automotive bumpers and components exposed to fluctuating temperatures.
    • Ductility measurements help identify contamination and other electrolyte issues early, enabling corrective actions before defects occur in production.
  • Test Method Summary

    • Preparation of test foils via electrodeposition on smooth, passivated metal panels, followed by separation and sizing.
    • Use of a micrometer with flat jaws to bend the test specimen and measure when cracking or failure initiates.
    • Calculation of ductility based on standard formulas utilizing foil thickness and bend measurements.
  • Limitations

    • Test provides semi-quantitative results strongly influenced by operator technique.
    • Not suitable for high-ductility electrodeposits.
    • Establishes measurement consistency by recommending all tests be conducted by the same operator.

Applications

  • Electroplating Process Control

    • Routine monitoring and control of plating baths to ensure consistent deposit quality.
    • Early detection of bath contamination, solution aging, or additive depletion.
    • Supports compliance with quality requirements for plated parts intended for mechanical assembly or thermal cycling environments.
  • Automotive and Industrial Manufacturing

    • Used to ensure electroplated components-such as bumpers, fasteners, or connectors-meet ductility requirements for durability and resistance to cracking during installation or service.
    • Applied in industries where plated surfaces must withstand moderate mechanical stress or rapid temperature changes.
  • Research & Development

    • Evaluation of new plating solutions or additives for their impact on deposit ductility.
    • Benchmarking against established ductility criteria for specific applications.

Related Standards

  • ASTM B456 - Specification for Electrodeposited Coatings of Copper Plus Nickel Plus Chromium and Nickel Plus Chromium; referenced for minimum ductility requirements.
  • Other ASTM standards connected to electrodeposits and coating testing.

Keywords: ASTM B490, micrometer bend test, ductility of electrodeposits, electroplating quality control, electrodeposit testing, electroplated foils, plating bath monitoring, automotive plating standards, ASTM metallic coatings.

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Frequently Asked Questions

ASTM B490-09(2021) is a standard published by ASTM International. Its full title is "Standard Practice for Micrometer Bend Test for Ductility of Electrodeposits". This standard covers: SIGNIFICANCE AND USE 4.1 This practice is useful as one method of controlling some electroplating solutions. It serves to indicate the presence of contamination or some other adverse condition. 4.2 Ductility measurements are of particular value when electroplated parts are to be subjected to moderate stress such as that involved in bolting an electroplated bumper to an automobile or when exposed to a wide range of fluctuating temperatures (thermal shock). SCOPE 1.1 This practice describes a procedure for measuring the ductility of electrodeposited foils.2 1.2 This practice is suitable only for the evaluation of electrodeposits having low ductility. 1.3 The obtained ductility values must only be considered semi-quantitative because this test has a significant operator dependence. 1.4 This practice is best used for in-house process control where measurements are always made by the same operator. A change in ductility value can be used as an indication of possible changes in the electroplating solution. 1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 This practice is useful as one method of controlling some electroplating solutions. It serves to indicate the presence of contamination or some other adverse condition. 4.2 Ductility measurements are of particular value when electroplated parts are to be subjected to moderate stress such as that involved in bolting an electroplated bumper to an automobile or when exposed to a wide range of fluctuating temperatures (thermal shock). SCOPE 1.1 This practice describes a procedure for measuring the ductility of electrodeposited foils.2 1.2 This practice is suitable only for the evaluation of electrodeposits having low ductility. 1.3 The obtained ductility values must only be considered semi-quantitative because this test has a significant operator dependence. 1.4 This practice is best used for in-house process control where measurements are always made by the same operator. A change in ductility value can be used as an indication of possible changes in the electroplating solution. 1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM B490-09(2021) is classified under the following ICS (International Classification for Standards) categories: 17.040.20 - Properties of surfaces; 25.220.40 - Metallic coatings. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM B490-09(2021) has the following relationships with other standards: It is inter standard links to ASTM B456-11e1, ASTM B456-11, ASTM B456-03(2009), ASTM B456-03, ASTM B456-95. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM B490-09(2021) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B490 − 09 (Reapproved 2021)
Standard Practice for
Micrometer Bend Test for Ductility of Electrodeposits
This standard is issued under the fixed designation B490; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 3. Summary of Practice
1.1 This practice describes a procedure for measuring the 3.1 This practice consists of measuring the bend of a foil
ductility of electrodeposited foils. held between the jaws of a micrometer; these are closed until
fracture or cracks appear.
1.2 This practice is suitable only for the evaluation of
electrodeposits having low ductility.
4. Significance and Use
1.3 The obtained ductility values must only be considered
4.1 This practice is useful as one method of controlling
semi-quantitative because this test has a significant operator
someelectroplatingsolutions.Itservestoindicatethepresence
dependence.
of contamination or some other adverse condition.
1.4 This practice is best used for in-house process control
4.2 Ductility measurements are of particular value when
where measurements are always made by the same operator.A
electroplated parts are to be subjected to moderate stress such
change in ductility value can be used as an indication of
as that involved in bolting an electroplated bumper to an
possible changes in the electroplating solution.
automobile or when exposed to a wide range of fluctuating
1.5 The values stated in SI units are to be regarded as
temperatures (thermal shock).
standard. No other units of measurement are included in this
standard. 5. Apparatus
1.6 This standard does not purport to address all of the
5.1 Micrometer, 25-mm with flat jaws to measure the
safety concerns, if any, associated with its use. It is the thickness and to compress the foil.
responsibility of the user of this standard to establish appro-
5.2 Toolssuchasahandorpowershear,grindingwheel,file
priate safety, health, and environmental practices and deter-
or hack saw, to initiate separation of the foil from the basis
mine the applicability of regulatory limitations prior to use.
metal.
1.7 This international standard was developed in accor-
5.3 Pair of Sharp Scissors to cut the test specimens.
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the
6. Test Specimens
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical 6.1 An electrodeposit shall be prepared using a basis metal
Barriers to Trade (TBT) Committee. with a smooth surface from which the electrodeposit can be
readilyseparated.Properpreparationofthesurfacefromwhich
2. Referenced Documents
the foil must be separated undamaged is critical. The deposit
shall be electroplated at an average current density and under
2.1 ASTM Standards:
conditions (agitation, temperature, etc.) approximating those
B456Specification for Electrodeposited Coatings of Copper
used on parts electroplated in the solution being tested. The
Plus Nickel Plus Chromium and Nickel Plus Chromium
depositthicknessshallbe25-30µm.Thepanelsarepreparedas
in 6.2.
This practice is under the jurisdiction of ASTM Committee B08 on Metallic
6.2 The test panel must be properly passivated before
and Inorganic Coatings and is the direct responsibility of Subcommittee B08.10 on
Test Methods.
plating to allow for separation of the subsequent deposit.
Current edition approved April 1, 2021. Published May 2021. Originally
Stainless steel, brass or nickel dipped in a chromic acid
approvedin1968.Lastpreviouseditionapprovedin2014asB490–09(2014).DOI:
solution (see Note 1) for approximately 1 minute can be used
10.1520/B0490-09R21.
as the basis metal. The panel should be properly rinsed before
For a discussion of this test see Mohrnheim, A. F., “The Bend Test for
Measuring the Strain Limit of Surfaces,” Plating, Vol 50, 1963, pp. 1094–1099.
plating. Entering the solution with current on is recommended
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
to prevent activation of the basis metal. When testing nickel
contactASTM Customer Service at service@astm.org. ForAnnual Book ofASTM
deposits, other than rinsing, no post treatments shall be used.
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. An alternative method is described in Note 2.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B490 − 09 (2021)
NOTE 1—For convenience, an ordinary hexavalent chromium electro- jaws the force may not be uniformly distributed, which could lead to
plating solution can be used for preparing th
...

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