Standard Guide for Additive Manufacturing – Feedstock – Particle Shape Image Analysis by Optical Photography to Identify and Quantify the Agglomerates/Satellites in Metal Powder Feedstock

SIGNIFICANCE AND USE
5.1 Particle characterization, especially particle size distribution, has been an important parameter for quality control (QC) and research and development (R&D) in a very wide variety of industries and markets, anywhere a particulate system is a final product or an intermediate constituent somewhere in the process. But size alone is not a sufficient morphological measurement to use to understand many factors of the complete particle morphology of particulate systems and their effects on other properties. This information is expected to contribute to the understanding of the effects of shape on powder spreadability and flowability in the creation of the bed in powder bed fusion AM and the density and porosity of the final AM parts (definitions in ISO/ASTM 52900 and Terminology B243). Ultimately, specifications can be developed for quality control (QC) tolerances for these shape parameters that can be measured with a straightforward, fast automated analysis
SCOPE
1.1 This guide explains how to characterize the quality of metal powder feedstock to additive manufacturing (AM) relative to the powder shape using automated static or dynamic image analysis by optical photography. This guide will describe the method(s) to measure powder shape parameters that can identify potentially detrimental powder characteristics and specifically describe how to identify and quantify the proportion of agglomerates/satellites and other irregularly shaped non-spherical powder particles in a powder batch.  
1.2 The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
14-Jul-2022
Drafting Committee
F42.01 - Test Methods

Relations

Effective Date
01-Oct-2018
Effective Date
01-Jul-2016
Effective Date
01-Nov-2013
Effective Date
15-Jul-2012
Effective Date
15-Nov-2011
Effective Date
01-Dec-2010
Effective Date
15-Jan-2010
Effective Date
15-Dec-2009
Effective Date
01-Jan-2009
Effective Date
01-Nov-2008
Effective Date
15-Mar-2008
Effective Date
01-Feb-2008
Effective Date
01-Nov-2006
Effective Date
01-Oct-2005
Effective Date
31-Mar-2005

Overview

ASTM F3571-22 is the Standard Guide for Additive Manufacturing – Feedstock – Particle Shape Image Analysis by Optical Photography to Identify and Quantify the Agglomerates/Satellites in Metal Powder Feedstock, developed by ASTM International. This guide defines best practices for characterizing metal powder feedstock qualified for additive manufacturing (AM), focusing specifically on particle shape analysis using static or dynamic optical photographic methods. While particle size distribution has been widely recognized as a key quality control parameter, this standard extends quality assessment to particle shape, including the detection and quantification of agglomerates, satellites, and irregularly shaped particles. This comprehensive approach enhances quality control and research in industries relying on particulate systems.

Key Topics

  • Particle Shape Characterization
    The guide highlights that particle morphology-aspect ratio, solidity, ellipse ratio, and more-offers deeper insight into powder performance than size alone. Parameters such as aspect ratio (width divided by length), ellipse ratio, convex hull, and solidity are described for effective morphology quantification.

  • Optical Image Analysis Methods
    The standard covers both static image analysis (SIA) and dynamic image analysis (DIA) using optical photography. SIA generally involves research-grade microscopes and is suitable for dry or wet samples, while DIA is often used for high-throughput analysis with wet or dry dispersion of powder, offering fast, automated, and repeatable results.

  • Agglomerates/Satellites Detection
    Using search and filtering tools within image analysis software, ASTM F3571-22 guides users in identifying and quantifying the volume and count of agglomerated or non-spherical particles in a powder batch. This is crucial for understanding potential impacts on powder flow, spreadability, batch homogeneity, and the quality of final AM parts.

  • Sampling and Measurement Best Practices
    The standard advises on representative sampling (referencing ASTM B215 and ISO 14488), sample preparation, and the importance of controlling dispersion methods to ensure accurate results.

Applications

  • Additive Manufacturing Feedstock Qualification
    Accurate particle shape analysis allows manufacturers to ensure consistent powder quality, which is critical for powder bed fusion and related AM processes. Proper shape parameters help optimize powder flowability and spreadability, reducing the risk of defects in final AM parts and ensuring optimal density and porosity.

  • Quality Control and Process Optimization
    Laboratories and powder producers can implement the guide’s recommendations to establish objective, quantitative QC criteria for irregular and spherical particle contents in metal powder feedstock. This data can support ongoing process improvements and enhance product reliability.

  • Research and Development
    The standard supports advanced R&D efforts by providing rigorous methodology for shape analysis, enabling studies on the relationship between morphology and material properties, and helping in the development of new powders or AM processes.

  • Compliance and Standardization
    By following internationally recognized principles and referencing related ISO and ASTM standards, organizations can improve their compliance and streamline market entry by adhering to consistent global practices in AM powder qualification.

Related Standards

  • ISO 9276-6: Representation of results of particle size analysis – Descriptive and quantitative representation of particle shape and morphology
  • ISO 13322-1/2: Particle size analysis – Image analysis methods (static/dynamic)
  • ISO 14488: Particulate materials – Sampling and sample splitting for the determination of particulate properties
  • ISO/ASTM 52900: Additive Manufacturing – General principles and vocabulary
  • ASTM B215: Practices for Sampling Metal Powders
  • ASTM B243: Terminology of Powder Metallurgy

Keywords: ASTM F3571-22, additive manufacturing, metal powder feedstock, particle shape analysis, optical photography, agglomerates, satellites, powder quality control, image analysis, static image analysis, dynamic image analysis, powder morphology, powder bed fusion, AM standards, powder sampling, QC in additive manufacturing.

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ASTM F3571-22 - Standard Guide for Additive Manufacturing – Feedstock – Particle Shape Image Analysis by Optical Photography to Identify and Quantify the Agglomerates/Satellites in Metal Powder Feedstock

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Frequently Asked Questions

ASTM F3571-22 is a guide published by ASTM International. Its full title is "Standard Guide for Additive Manufacturing – Feedstock – Particle Shape Image Analysis by Optical Photography to Identify and Quantify the Agglomerates/Satellites in Metal Powder Feedstock". This standard covers: SIGNIFICANCE AND USE 5.1 Particle characterization, especially particle size distribution, has been an important parameter for quality control (QC) and research and development (R&D) in a very wide variety of industries and markets, anywhere a particulate system is a final product or an intermediate constituent somewhere in the process. But size alone is not a sufficient morphological measurement to use to understand many factors of the complete particle morphology of particulate systems and their effects on other properties. This information is expected to contribute to the understanding of the effects of shape on powder spreadability and flowability in the creation of the bed in powder bed fusion AM and the density and porosity of the final AM parts (definitions in ISO/ASTM 52900 and Terminology B243). Ultimately, specifications can be developed for quality control (QC) tolerances for these shape parameters that can be measured with a straightforward, fast automated analysis SCOPE 1.1 This guide explains how to characterize the quality of metal powder feedstock to additive manufacturing (AM) relative to the powder shape using automated static or dynamic image analysis by optical photography. This guide will describe the method(s) to measure powder shape parameters that can identify potentially detrimental powder characteristics and specifically describe how to identify and quantify the proportion of agglomerates/satellites and other irregularly shaped non-spherical powder particles in a powder batch. 1.2 The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 5.1 Particle characterization, especially particle size distribution, has been an important parameter for quality control (QC) and research and development (R&D) in a very wide variety of industries and markets, anywhere a particulate system is a final product or an intermediate constituent somewhere in the process. But size alone is not a sufficient morphological measurement to use to understand many factors of the complete particle morphology of particulate systems and their effects on other properties. This information is expected to contribute to the understanding of the effects of shape on powder spreadability and flowability in the creation of the bed in powder bed fusion AM and the density and porosity of the final AM parts (definitions in ISO/ASTM 52900 and Terminology B243). Ultimately, specifications can be developed for quality control (QC) tolerances for these shape parameters that can be measured with a straightforward, fast automated analysis SCOPE 1.1 This guide explains how to characterize the quality of metal powder feedstock to additive manufacturing (AM) relative to the powder shape using automated static or dynamic image analysis by optical photography. This guide will describe the method(s) to measure powder shape parameters that can identify potentially detrimental powder characteristics and specifically describe how to identify and quantify the proportion of agglomerates/satellites and other irregularly shaped non-spherical powder particles in a powder batch. 1.2 The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM F3571-22 is classified under the following ICS (International Classification for Standards) categories: 25.030 - Additive manufacturing; 77.160 - Powder metallurgy. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM F3571-22 has the following relationships with other standards: It is inter standard links to ASTM B243-18, ASTM B243-16, ASTM B243-13, ASTM B243-12, ASTM B243-11, ASTM B215-10, ASTM B243-10, ASTM B243-09a, ASTM B243-09, ASTM B215-08, ASTM B243-08a, ASTM B243-08, ASTM B243-06, ASTM B243-05b, ASTM B243-05a. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM F3571-22 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: F3571 − 22
Standard Guide for
Additive Manufacturing – Feedstock – Particle Shape Image
Analysis by Optical Photography to Identify and Quantify
the Agglomerates/Satellites in Metal Powder Feedstock
This standard is issued under the fixed designation F3571; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2.2 ISO Standards:
ISO 9276-6 Representation of results of particle size analy-
1.1 This guide explains how to characterize the quality of
sis — Part 6: Descriptive and quantitative representation
metal powder feedstock to additive manufacturing (AM) rela-
of particle shape and morphology
tive to the powder shape using automated static or dynamic
ISO 13322-1 Particle size analysis — Image analysis meth-
image analysis by optical photography. This guide will de-
ods — Part 1: Static image analysis methods
scribe the method(s) to measure powder shape parameters that
ISO 13322-2 Particle size analysis — Image analysis meth-
can identify potentially detrimental powder characteristics and
ods — Part 2: Dynamic image analysis methods
specifically describe how to identify and quantify the propor-
ISO 14488 Particulate materials — Sampling and sample
tion of agglomerates/satellites and other irregularly shaped
splitting for the determination of particulate properties
non-spherical powder particles in a powder batch.
2.3 ISO/ASTM Standard:
ISO/ASTM 52900 Additive Manufacturing — General prin-
1.2 The values stated in SI units are to be regarded as the
ciples — Fundamentals and vocabulary
standard. No other units of measurement are included in this
standard.
3. Terminology
1.3 This standard does not purport to address all of the
3.1 Definitions:
safety concerns, if any, associated with its use. It is the
3.1.1 For definitions of terms pertaining to this standard not
responsibility of the user of this standard to establish appro-
otherwise listed in 3.2, Definitions of Terms Specific to this
priate safety, health, and environmental practices and deter-
Standard, reference should be made to ISO/ASTM 52900.
mine the applicability of regulatory limitations prior to use.
3.1.2 For definition of terms pertaining to this standard not
1.4 This international standard was developed in accor-
otherwise listed in 3.2, Definitions of Terms Specific to this
dance with internationally recognized principles on standard-
Standard,referenceshouldalsobemadetoTerminologyB243.
ization established in the Decision on Principles for the
3.2 Definitions of Terms Specific to This Standard: (Key
Development of International Standards, Guides and Recom-
Parameters)
mendations issued by the World Trade Organization Technical
3.2.1 aspect ratio, n—parameter name that has the formula:
Barriers to Trade (TBT) Committee.
aspect ratio5 x ⁄x
Fmin Fmax
where:
2. Referenced Documents
2 x = shortest distance between parallel tangents, and
Fmin
2.1 ASTM Standards:
x = longest distance between parallel tangents.
Fmax
B215 Practices for Sampling Metal Powders
B243 Terminology of Powder Metallurgy 3.2.1.1 Discussion—All parameter names in this guide are
given in ISO 9276-6. The parameter name may be different
depending on the manufacturer of the analyzer, but it could be
used if it has the same formula or a formula that correlates
This guide is under the jurisdiction of ASTM Committee F42 on Additive
directly with it. Aspect ratio is on a scale of 0 to 1. A 2 by 4
Manufacturing Technologies and is the direct responsibility of Subcommittee
F42.01 on Test Methods.
shape has an aspect ratio of 0.5.Acircle has an aspect ratio of
Current edition approved July 15, 2022. Published August 2022. DOI: 10.1520/
1. The parameter names B/L (breadth/length), and W/L aspect
F3571-22.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
the ASTM website. 4th Floor, New York, NY 10036, http://www.ansi.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
F3571 − 22
individual size ranges. Some manufacturers provide a software feature
ratio are also used by some manufacturers for aspect ratio and
that can combine the image files measured on more than one objective,
correlate directly with x /x .
Fmin Fmax
which gives the ability to measure broader distributions than only one
3.2.2 convex hull, n—The outer boundary of a particle
objective would be capable of performing. The narrower the particle
image, as a rubber band would fit around the image as shown
distribution and the smaller the mean value, the more particles can fit on
inFig.1.withtheconvexhullgoingfrompointtopointaround
the moving stage providing a more representative sample.
the star.
4.3 Dynamic image analysis (DIA) by optical photography
3.2.3 ellipse ratio, n—this parameter is given as x /x ,
provides a wet or dry sample dispersion system that flows the
Lmin Lmax
where x and x are the lengths of the axes of the particle stream between a high-speed pulsating source of light
Lmin Lmax
Legendre ellipse, whose calculation is given in Appendix X2.
on one side and a digital camera on the other. Many size and
3.2.3.1 Discussion—The axes of the Legendre ellipse are shape measurements for each test can result in millions of
always perpendicular to each other, but the axes of aspect ratio
particle images and records for analysis.
(x /x ) are not. They approach being perpendicular the 4.3.1 The standard wet DIA method generally recirculates
Fmin Fmax
higher the aspect ratio is, and the maximum deviation from
the sample from a stirred dispersion module. Good method
perpendicular is for the shape of a square, where the aspect development practice would measure different amounts of
ratio is 1/1.414 (0.707), because the diagonal of a square (or
samples for different time periods to reach a combination that
any rectangle) is x . The ellipse ratio of a square is 1.0.
gives high reproducibility on consecutive samples
Fmax
3.2.4 solidity, n—parameter name that has the formula:
4.4 The dry feeder DIA design generally provides a vibra-
tory feeder to a drop point where the particles fall vertically
Area of the Particle⁄Area within the convex hull A ⁄ A
~ !
C
through the sensing zone. There are sometimes free-fall (grav-
3.2.4.1 Discussion—Solidity is on a scale of 0 to 1. This
ity fall) feeders plus an option for applying downward extra
“star” particle (Fig. 1) would have a solidity less than 1. A
variable air pressure to disperse agglomerates that might be
value of 1 represents a particle whose area completely fills the
present. The dry feeder systems do not re-circulate material,
areaoftheconvexhull.Asparticlesfilllessandlessofthearea
and the sample can be fed to the vibratory feeder continually,
of the convex hull, the solidity value decreases and approaches
and therefore, it can measure a much larger, more representa-
0.Somemanufacturersusetheparameternameconvexitytobe
tive sample than a recirculating wet feed system can.
the square root of solidity, which correlates directly with
solidity. [ISO 9276-6 defines convexity as the perimeter of the
5. Significance and Use
convex hull divided by the perimeter of the particle (P /P)].
C
5.1 Particle characterization, especially particle size
4. Summary of Guide
distribution, has been an important parameter for quality
4.1 There are two types of automated particle image analy-
control (QC) and research and development (R&D) in a very
sis: static and dynamic. In this guide, both types use optical
wide variety of industries and markets, anywhere a particulate
photography as the analytical technique. The operation of a
system is a final product or an intermediate constituent
static image analyzer by optical photography is described in
somewhere in the process. But size alone is not a sufficient
ISO 13322-1. The operation of a dynamic image analyzer by
morphological measurement to use to understand many factors
optical microscopy is described in ISO 13322-2. In both cases,
of the complete particle morphology of particulate systems and
dig
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