WG 3 - TC 94/WG 3
TC 94/WG 3
General Information
IEC 63522-4:2025 is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
The object of this test is to define a standard test method for the dielectric strength test.
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IEC 63522-43:2025 This document is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of specimens to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method for evaluation of appropriate materials having appropriate values of tracking resistance.
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IEC 63522-10:2025 is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method for heating.
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IEC 63522-1:2025 is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of specimens to perform under expected conditions of transportation, storage, and all aspects of operational use.
The object of this test is to define a standard test method for the visual inspection and check of dimensions.
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IEC 63522-54:2025 is used for testing all kinds of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use. This document defines a standard test method for critical DC load current test.
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IEC 63522-34:2025 This part of IEC 63522 is used for testing all kinds of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document provides tests to ensure that a relay is suitable for use when subjected to contamination by fluids found in aerospace applications and similar. This test applies to RT III to RT V relays only.
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IEC 63522-31:2025 This part of IEC 63522 is used for testing all kind of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method to investigate the effect of remanence in the magnetic circuit of relays with DC coil.
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IEC 63522-33:2025 This part of IEC 63522 is used for testing all kind of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document provides test methods to ensure that the connection between an earthing terminal and parts required to be connected thereto is of low resistance.
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IEC 63522-21:2025 This part is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method for evaluation of resistance against high temperature for long periods.
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IEC 63522-30:2025 defines a standard test method to determine contact sticking of relays as part of the normal service life, i.e., devices under test (DUTs) fail to open within a specified time, due to, for example, effects of remanence, chemical effects, or high temperature. It does not cover contact sticking during or after electrical endurance testing or due to other validation tests for relays.
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IEC 63522-45:2025 used for testing electromechanical elementary relays (electromechanical relays, reed relays, reed contacts, reed switches and technology combination of these) and evaluates their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
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IEC 63522-29:2025 This part is used for testing the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
It specifies how to ensure that the capacitances formed by parts of a relay do not exceed specified limits.
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IEC 63522-2:2025 This part is used for testing all kinds of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use. This document defines a standard test method to ensure that particular mechanical properties (such as contact force, armature travel, contact gaps) and weight, are within specified limits.
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IEC 63522-18:2025 This part of IEC 63522 is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use. The object of this test is to determine the thermal resistance of the relay coil.
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IEC 63522-5:2025 This part of IEC 63522 is used for testing all kinds of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method for insulation resistance.
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IEC 63522-49:2025 This part of IEC 63522 is used for testing all kinds of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use. This document defines a standard test method for long term stability of sealing.
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IEC 63522-27:2025 This part of IEC 63522 is used for testing all kinds of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use. This document defines a standard test method for electrical contact noise.
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IEC 63522-56:2025 This part of IEC 63522 is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of specimens to perform under expected conditions of transportation, storage and all aspects of operational use.
The object of this test is to define a standard test method for evaluation of appropriate materials to withstand mechanical pressure at elevated temperatures without undue deformation.
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IEC 63522-24:2025 This part of IEC 63522 is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a test to check that a multipole relay is capable of transferring one source to another.
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IEC 63522-37:2025 This part of lEC 63522 is used for testing all kinds of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use. The object of this document is to define a standard test method to measure terminal temperature rise at rated load, included solder terminals, flat quick-connect terminations, screw and screwless type terminals, alternative termination types and sockets.
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IEC 63522-38:2025 This part of IEC 63522 is used for testing all kinds of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method for mechanical interlock.
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IEC 63522-28:2025 This part of IEC 63522 is used for testing all kinds of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use. This document defines a standard test method for thermoelectric electromotive force (e.m.f.).
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IEC 63522-44:2025 This part of IEC 63522 is used for testing all kinds of electrical relays and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use. The object of this test is to define a standard test method for salt mist.
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IEC 63522-20:2025 This part of IEC 63522 is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method for mechanical endurance.
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IEC 63522-16:2025 This part of IEC 63522 is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method for resistance to soldering heat and solderability for standard soldering processes.
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IEC 63522-22:2025 This part of IEC 63522 is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method for evaluation of the limiting continuous current under specified conditions.
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IEC 63522-32:2025 This document is used for testing under appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use. This document defines a standard test method to investigate the effect of acoustic noise in conjunction with the operating, releasing and cycling noise of a relay and the immunity of a relay to acoustic noise.
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IEC 63522-9:2025 This document used for testing all kinds of relays and evaluates their ability to perform under expected conditions of transportation, storage and all aspects of operational use. It defines standard test methods to determine the ability of the relay to withstand certain climatic test conditions, a sequence of such climatic test conditions or climatic storage conditions.
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IEC 63522-40:2025 This document is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use. This document defines a standard test method for short circuit testing.
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IEC 63522-7:2025 is used for testing electromechanical elementary relays (electromechanical relays, reed relays, reed contacts, reed switches and technology combination of these) and evaluates their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method to evaluate the switching function of the device under test (DUT) at specified energization values throughout the defined temperature range.
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IEC 63522-25:2025 Used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method to check the magnetic interference between relays under operating conditions and their influence on other relays in the neighbourhood.
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IEC 63522-36:2025 is used for testing all kinds of relays and evaluates their ability to perform under expected conditions of transportation, storage, and all aspects of operational use.
This document defines a standard test method to measure fire hazards of all materials susceptible to fire hazards.
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IEC 63522-6:2025 is used for testing all kinds of relays and evaluates their ability to perform under expected conditions of transportation, storage, and all aspects of operational use.
This document defines a standard test method to measure contact-circuit resistance or voltage drop.
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IEC 63522-39:2025 is used for testing all kind of relays and shall evaluate their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines standard test methods for:
1. measuring the insertion and withdrawal forces of the mating relay and socket;
2. measuring the insertion and withdrawal forces on relays with flat quickconnect terminations;
3. verifying the correct connection of flat terminals with eye lug connectors.
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IEC 63522-35:2025 is used for testing all kind of relays within the scope of technical committee 94 and evaluates their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method for resistance to cleaning solvents.
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IEC 63522-14:2025 is used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a test for determining the extent to which electrical relays support mould growth and how any mould growth can affect the performance and other relevant properties/functions of a relay.
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IEC 63522-11:2025 is used for testing electrical relay enclosures along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines standard test methods for appropriate enclosure sealing testing.
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IEC 63522-12:2025 Used for testing electromechanical elementary relays (electromechanical relays, reed relays, reed contacts, reed switches and technology combination of these) and evaluates their ability to perform under expected conditions of transportation, storage, and all aspects of operational use.
This document defines a standard test method to provoke internal moisture inside relays by different methods. The device under test (DUT) is tested at its specified energization values throughout the defined temperature range.
The test methods in this document are applicable to RT III, RT IV and RT V products only, i.e., wash-tight, sealed, and hermetically sealed DUTs.
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IEC 63522-48:2024 is used for for testing electromechanical elementary relays (electromechanical relays, reed relays, reed contacts, reed switches and technology combinations of these) and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method for contact failure rate test of electromechanical elementary relays applied to low-load applications (e.g., CC 0, CC 1) and failure rates and failure rate levels at low loads under specified conditions.
The content of the corrigendum 1 (2025-04) has been included in this copy.
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IEC 63522-15:2024 is used for testing electromechanical elementary relays (electromechanical relays, reed relays, reed contacts, reed switches and technology combination of these) and evaluates their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method that applies defined loads to relay terminals (direct axial pulls, bending or twisting) as they can be present in assembled configurations or during handling. In addition, it covers torque stress for nuts and threaded terminals as they are likely to be experienced during normal assembly operations.
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IEC 63522-17:2024 is used for testing electromechanical elementary relays (electromechanical relays, reed relays, reed contacts, reed switches and technology combination of these) and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method to simulate the mechanical stress on relays as it can occur in service, during handling or during transportation. This document comprises test procedures to simulate shock impacts, steady acceleration environments (such as moving vehicles, aircraft and projectiles) as well as vibration conditions.
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IEC 63522-13:2024 is used for testing electromechanical elementary relays (electromechanical relays, reed relays, reed contacts, reed switches and technology combinations of these) and for evaluating their ability to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method to simulate impacts of sulfuric atmospheres to relays. The test conditions simulate an artificial situation and allow a performance comparison for usability of the devices under test (DUT) with regard to known and existing switching solutions.
The test is a static test without actual operation of the DUT to simulate a worst-case scenario for corrosion, since corrosion increases over time. The corrosion layer can potentially create contact sticking, increase resistance or other undesired effects in the relay. Those aspects can be affected by DUT actuations during the test, which can destroy the corrosion layers or hide relevant long-term effects.
In addition to polluted atmospheres, the suitability of the DUT for use and/or storage in corrosive atmospheres can be assessed in a salt-laden atmosphere as described in IEC 63522-44.
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IEC 63522-8:2024, when required by the detail specification, is used for testing all kinds of relays. This test can also be used for similar devices when specified in a detail specification.
This document defines a standard test method to ensure that the relay times are within the specified limits.
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IEC 61810-4:2020 applies to electromechanical elementary relays with reed switches (reed contacts) incorporated into general control circuits. It defines the basic functional and safety requirements in all areas of electrical engineering or electronics in accordance with the parts of IEC 61810 series and IEC 62246 series.
IEC 61810-4:2020 defines technical deviations/additions to IEC 61810-1. It specifies type tests, routine tests, special tests and environmental tests to confirm the service conditions for applications.
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IEC 61810-10:2019, with functional and safety aspects, applies to electromechanical elementary relays (non-specified time all-or-nothing relays) with high capability requirements like breaking or short circuit capabilities and similar for incorporation into low-voltage equipment. These relays may have a specific design to extinguish the electric arc between contacts (e.g. by magnetic blow-out), or use an insulation coordination not covered by IEC 61810-1 (e.g. by gas filled contact chambers), or require safety assessments not covered by IEC 61810-1 (e.g. for higher loads).
It defines additional requirements for high-capacity relays with generic performance intended for use in applications in smart grids, electric vehicles and other applications where, for example, battery charge/discharge switching is used, such as:
• electrical energy storage (EES) systems,
• solar photovoltaic energy systems,
• electric road vehicles (EV) and electric industrial trucks,
• power electronic systems and equipment,
• secondary cells and batteries,
• road vehicles.
Compliance with the requirements of this standard is verified by the type tests indicated.
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IEC 61810-2:2017 covers test conditions and provisions for the evaluation of endurance tests using appropriate statistical methods to obtain reliability characteristics for relays.
This document applies to electromechanical elementary relays considered as non-repaired items (i.e. items which are not repaired after failure).
This document does not cover procedures for electromechanical elementary relays where enhanced requirements for the verification of reliability apply.
This edition includes the following significant technical changes with respect to the previous edition:
- not only graphical but also numerical methods are added;
- reduction of number of samples in specified cases;
- new subclauses of confidence intervals are added;
- the WeiBayes approach is added to facilitate compliance tests (routine test) with lower effort;
- annexes have been restructured into an Annex A for data analysis (normative) and Annex B (informative) where various examples of the data analysis are given;
- the former Annex C has been incorporated into the modified Annex B;
- a new Annex C replaces the old Annex D.
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IEC 61810-2-1:2017 specifies reliability test procedures for electromechanical elementary relays when enhanced requirements for the verification of reliability apply.
Particular provisions are given for relays incorporated in safety-related control systems of machinery in accordance with IEC 62061 and ISO 13849-1. For such relays, B10 values for dangerous failures (B10D values) are derived from the tests specified in this document.
This edition includes the following significant technical changes with respect to the previous edition:
- limitation of tests to 10 M cycles in Clause 5;
- reduction of required number of test samples to 5 in specified cases;
- introduction of WeiBayes analysis for routine test under Clause 4.
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