Electrical relays - Tests and measurements - Part 25: Magnetic interference

IEC 63522-25:2025 Used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method to check the magnetic interference between relays under operating conditions and their influence on other relays in the neighbourhood.

Relais électriques - Essais et mesurages - Partie 25 : Perturbations par les champs magnétiques

IEC 63522-25:2025 traite des essais ainsi que des sévérités et conditions appropriées pour les mesurages et essais destinés à évaluer l'aptitude de DUT à fonctionner dans des conditions prévues de transport, de stockage, et de tous les aspects d'utilisation opérationnelle.
Le présent document définit une méthode d'essai normalisée pour vérifier les perturbations par les champs magnétiques entre les relais dans les conditions de fonctionnement et leur influence sur d'autres relais environnants.

General Information

Status
Published
Publication Date
26-Feb-2025
Technical Committee
TC 94 - Electrical relays
Drafting Committee
WG 3 - TC 94/WG 3
Current Stage
PPUB - Publication issued
Start Date
27-Feb-2025
Completion Date
07-Mar-2025

Overview

IEC 63522-25:2025 is an international standard published by the International Electrotechnical Commission (IEC) that specifies test methods to evaluate magnetic interference among electrical relays. This part 25 of the IEC 63522 series focuses on assessing the ability of Devices Under Test (DUTs) to maintain reliable performance when exposed to magnetic fields created by neighboring relays or external sources during transportation, storage, and operational use.

The standard is essential for ensuring that electrical relays can operate correctly in environments with potential magnetic disturbances, which is critical for maintaining safety and functionality in electrical and electronic systems.

Key Topics

  • Scope and Purpose: Defines test procedures to check the influence of magnetic interference generated between relays under operating conditions on their functional performance.
  • Test Methods:
    • Method 1: Mounting the relay in a magnetic test coil aligned with its sensitivity axis to test operation under controlled magnetic fields.
    • Method 2: Multi-relay mounting arrays evaluating interactions between eight similar relays energized simultaneously, simulating real application clustering.
    • Method 3: Using current impulses in multiple directions over the relay surface to simulate magnetic fields caused by conducted currents.
  • Test Conditions: Identification of specific parameters such as coil dimensions, mounting grid patterns, impulse shapes, frequencies, and limits for operate/release values.
  • Evaluation Criteria: Functional performance is verified by confirming operate and release values remain within specified acceptable limits during the tests.
  • Documentation: Detailed recording of test conditions, methods, and results for reproducibility and certification purposes.

Applications

IEC 63522-25:2025 is highly valuable for manufacturers, testers, and quality assurance professionals working with electrical relays used in:

  • Power distribution systems where relay clusters are common and magnetic interference could affect relay function.
  • Industrial automation and control panels requiring reliable relay operation despite close proximity to other electromagnetic devices.
  • Transportation and storage of relays, ensuring magnetic fields encountered do not compromise relay reliability.
  • Telecommunications and data centers where sensitive relays operate near multiple electromagnetic sources.
  • Reed relay arrays where manufacturer-declared functional values must consider multi-mounting scenarios.

The standard helps ensure that relays meet stringent electromagnetic compatibility (EMC) requirements, contributing to system reliability, enhanced safety, and compliance with international quality norms.

Related Standards

IEC 63522-25:2025 is designed to be used in conjunction with other relevant IEC standards, including:

  • IEC 63522-0: Electrical relays - Tests and measurements - Part 0: Testing - General and guidance, which provides foundational terminology and testing frameworks.
  • IEC 63522-4: Tests specific to dielectric strength, complementing magnetic interference testing for comprehensive relay evaluations.
  • IEC 63522-7: Functional tests detailing operate and release value measurements critical during magnetic interference assessments.
  • IEC 60060-1: High-voltage test techniques, providing definitions and requirements relevant to impulse testing employed in magnetic interference methods.

Together, these standards establish a complete system for testing relay performance under diverse electrical and environmental stresses.


Keywords: IEC 63522-25, magnetic interference, electrical relays, relay testing, electromagnetic compatibility, relay performance, relay operate and release values, electrical relay standards, relay multi-mounting, IEC relay tests, relay magnetic field test, electromagnetic interference (EMI) testing.

Standard

IEC 63522-25:2025 - Electrical relays - Tests and measurements - Part 25: Magnetic interference Released:27. 02. 2025 Isbn:9782832701966

English and French language
20 pages
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Frequently Asked Questions

IEC 63522-25:2025 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Electrical relays - Tests and measurements - Part 25: Magnetic interference". This standard covers: IEC 63522-25:2025 Used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use. This document defines a standard test method to check the magnetic interference between relays under operating conditions and their influence on other relays in the neighbourhood.

IEC 63522-25:2025 Used for testing along with the appropriate severities and conditions for measurements and tests designed to assess the ability of DUTs to perform under expected conditions of transportation, storage and all aspects of operational use. This document defines a standard test method to check the magnetic interference between relays under operating conditions and their influence on other relays in the neighbourhood.

IEC 63522-25:2025 is classified under the following ICS (International Classification for Standards) categories: 29.120.70 - Relays. The ICS classification helps identify the subject area and facilitates finding related standards.

IEC 63522-25:2025 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


IEC 63522-25 ®
Edition 1.0 2025-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Electrical relays – Tests and measurements –
Part 25: Magnetic interference

Relais électriques – Essais et mesurages –
Partie 25 : Perturbations par les champs magnétiques
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IEC 63522-25 ®
Edition 1.0 2025-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Electrical relays – Tests and measurements –

Part 25: Magnetic interference

Relais électriques – Essais et mesurages –

Partie 25 : Perturbations par les champs magnétiques

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.120.70  ISBN 978-2-8327-0196-6

– 2 – IEC 63522-25:2025 © IEC 2025
CONTENTS
FOREWORD . 3
1 Scope . 5
2 Normative references. 5
3 Terms and definitions . 5
4 Test procedure . 6
4.1 Purpose . 6
4.2 Procedure . 6
4.2.1 Method 1 . 6
4.2.2 Method 2 . 6
4.2.3 Method 3 . 8
4.3 Conditions to be specified . 8
5 Evaluation . 8
5.1 General . 8
5.2 Test report . 9
Bibliography . 10

Figure 1 – Mounting array for adjacent similar relays . 6
Figure 2 – Mounting direction for adjacent similar relays . 7
Figure 3 – Example of test arrangement for multi mounting . 7
Figure 4 – Directions of the test current for magnetic interference test, method 3 . 8

INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
ELECTRICAL RELAYS –
TESTING AND MEASUREMENT –
Part 25: Magnetic interference

FOREWORD
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IEC 63522-25 has been prepared by IEC technical committee 94: Electrical relays. It is an
International Standard.
The text of this International Standard is based on the following documents:
Draft Report on voting
94/1055/FDIS 94/1115/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.

– 4 – IEC 63522-25:2025 © IEC 2025
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/publications.
A list of all parts of IEC 63522 series, published under the general title Electrical relays – Tests
and measurements, can be found on the IEC website.
This International Standard is to be used in conjunction with IEC 63522-0:– .
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under webstore.iec.ch in the data related to the
specific document. At this date, the document will be
• reconfirmed,
• withdrawn, or
• revised.
___________
Under preparation. Stage at the time of publication: IEC CDV 63522-0:2024.

ELECTRICAL RELAYS –
TESTING AND MEASUREMENT –
Part 25: Magnetic interference

1 Scope
This part of IEC 63522 is used for testing along with the appropriate severities and conditions
for measurements and tests designed to assess the ability of DUTs to perform under expected
conditions of transportation, storage and all aspects of operational use.
This document defines a standard test method to check the magnetic interference between
relays under operating conditions and their influence on other relays in the neighbourhood.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60060-1, High-voltage test techniques – Part 1: General definitions and test requirements
IEC 63522-0:– , Electrical relays – Tests and measurements – Part 0: Testing – General and
Guidance
IEC 63522-4, Electrical relays – Tests and measurements – Part 4: Dielectric strength test
IEC 63522-7, Electrical relays – Tests and measurements – Part 7: Functional tests
3 Terms and definitions
For the purposes of this document, the terms and definitions given in IEC 63522-0 apply.
ISO and IEC maintain terminology databases for use in standardization at the following
addresses:
• IEC Electropedia: available at https://www.electropedia.org/
• ISO Online browsing platform: available at https://www.iso.org/obp
___________
Under preparation. Stage at the time of publication: IEC CDV 63522-0:2024.

– 6 – IEC 63522-25:2025 © IEC 2025
4 Test procedure
4.1 Purpose
The test checks that the functional performance values of the relay remain within specified limits
when the relay is subjected to the effects of external magnetic inductions.
4.2 Procedure
4.2.1 Method 1
The relay shall be mounted by suitable non-magnetic means within the central volume of a test
coil. The axis of maximum sensitivity of the relay shall be aligned with the longitudinal axis of
the test coil. Operate and release values shall be measured in accordance with IEC 63522-7 in
zero magnetic field in air and
– for magnetically shielded relays: in (8 × 10 ) A/m;
– for all other relays: in (0,8 × 10 ) A/m,
magnetic field of both polarities.
4.2.2 Method 2
The relay under test and eight similar relays of the same type shall be mounted in the same
physical orientation by non-magnetic means, as shown in Figure 1, unless otherwise specified
by the manufacturer. Operate and release values of the relay under test shall be measured as
specified in IEC 63522-7, with the coils of the eight outer relays energized at rated voltage, and
with the coils not energized. The magnetic polarity of each relay shall be similarly orientated.

Figure 1 – Mounting array for adjacent similar relays
The relays shall be placed in all possible usage combinations, as shown in Figure 2.

Figure 2 – Mounting direction for adjacent similar relays
For reed relays, the following applies:
The manufacturer shall declare different values for functional operate voltage and release
voltage between single mounting and multi mounting (i.e. reed relays are mounted in array
arrangement).
The mounting grid pattern shall be as specified by the manufacturer. See Figure 3 for an
example, all relevant details of the test arrangement (e.g., S : horizontal mounting distance and
S : vertical mounting distance and coil polarity) shall be indicated in the test report.
Key
1, 2 contact terminals, a, b: coil terminals
S horizontal mounting distance between relays
S vertical mounting distance between relays
Figure 3 – Example of test arrangement for multi mounting

– 8 – IEC 63522-25:2025 © IEC 2025
4.2.3 Method 3
The relay to be tested shall be mounted by non-magnetic means. A conducting wire of 0,5 mm
diameter shall be placed on the test relay surface in 24 directions as shown in Figure 4. One
current impulse with wavesape 1/20 µs in accordance with IEC 60060-1 shall be applied in each
of these directions. Operate and release values of the relay under test shall be measured as
specified in IEC 63522-7 in each of the wire positions after the respective current impulse. The
following current impulse shall be used, unless otherwise specified by t
...

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