Thermal spraying - Qualification testing of thermal sprayers (ISO 14918:2018)

ISO 14918:2018 specifies procedural instructions for qualification testing of thermal sprayers. It defines requirements, ranges of qualification, test conditions, acceptance requirements and certification for qualification testing of thermal spray performance.
ISO 14918:2018 is applicable when the thermal sprayer's qualification is required by this document, the purchaser, by inspection authorities or by other organizations.
The thermal spraying processes referred to in this document include those spraying processes which are designated as manual or mechanized.
The test for mechanised application includes the use of automatically controlled thermal spraying, e.g. robotics, scan units.

Thermisches Spritzen - Prüfung von thermischen Spritzern (ISO 14918:2018)

Dieses Dokument legt Durchführungsanweisungen für die Qualifizierungsprüfung von thermischen Spritzern/-innen fest. Definiert werden Einflussgrößen, Geltungsbereiche, Prüfbedingungen, Bewertungs-bedingungen und die Bescheinigung der Leistungen bei der Qualifizierungsprüfung des/der thermischen Spritzers/-in.
Dieses Dokument ist anwendbar, wenn eine Qualifizierung des/der thermischen Spritzers/-in durch dieses Dokument, vom Auftraggeber, einer Überwachungsstelle oder von anderen Institutionen gefordert wird.
Die in diesem Dokument genannten Spritzverfahren umfassen deren manuelle und mechanisierte Anwendung.
Die Prüfung für die mechanisierte Anwendung umfasst den Einsatz automatisch gesteuerter thermischer Spritzeinheiten, z. B. Roboter, Scan-Einheiten.

Projection thermique - Qualification des agents en projection thermique (ISO 14918:2018)

L'ISO 14918:2018 spécifie les instructions de procédure relatives à la qualification des agents en projection thermique. Il définit les exigences, les domaines de validité, les conditions de contrôle, les critères d'acceptation et de notification des résultats de l'épreuve de qualification de l'agent en projection thermique.
L'ISO 14918:2018 est applicable lorsque la qualification de l'agent en projection thermique est requise par le présent document, le client, l'organisme d'inspection ou par toute autre instance.
Les procédés de projection thermique décrits dans le présent document comprennent les procédés de projection manuels ou mécanisés.
L'épreuve de projection mécanisée prévoit l'utilisation d'appareils de projection thermique à pilotage automatique, tels que des robots, des unités de balayage.

Vroče brizganje - Ugotavljanje primernosti opreme (ISO 14918:2018)

Ta dokument določa postopkovna navodila za ugotavljanje primernosti opreme za vroče brizganje. Opredeljuje zahteve, razpone primernosti, pogoje preskušanja, zahteve sprejemljivosti in certificiranje za ugotavljanje primernosti delovanja vročega brizganja.
Ta dokument se uporablja, ko ta dokument, kupec, nadzorni organi ali druge organizacije zahtevajo primernost opreme za vroče brizganje.
Postopki vročega brizganja, ki so navedeni v tem dokumentu, vključujejo tiste postopke brizganja, ki so zasnovani kot ročni ali delno mehanizirani.
Preskus za mehanizirano aplikacijo vključuje uporabo vročega brizganja z avtomatičnim krmiljenjem, npr. robotiko, enotami za pregledovanje.

General Information

Status
Published
Public Enquiry End Date
19-Apr-2017
Publication Date
20-Aug-2018
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
11-Jul-2018
Due Date
15-Sep-2018
Completion Date
21-Aug-2018

Relations

Effective Date
01-Sep-2018

Overview

EN ISO 14918:2018 - Thermal spraying: Qualification testing of thermal sprayers (ISO 14918:2018) specifies procedural instructions for qualification testing of thermal sprayers. It defines requirements, scope of qualification, test conditions, acceptance criteria and certification procedures for assessing thermal spray performance. The document applies when qualification is required by the standard itself, the purchaser, inspection authorities or other organizations, and covers both manual and mechanized (robotic/scan unit) thermal spraying processes.

Key topics and technical requirements

  • Qualification scope and grouping: Defines ranges of qualification by process group, application method and spray material.
  • Essential test requirements: Equipment operation, masking procedures, surface preparation and environmental conditions required for valid tests.
  • Test methods and acceptance: Practical and job-knowledge tests, specimen shapes/dimensions, required test methods and acceptance requirements for test pieces.
  • Examination elements: Job knowledge (written/verbal), practical spraying skills and equipment handling are assessed.
  • Re-tests and validity: Rules for re-testing, prolongation/period of validity of qualification and conditions for expired or cancelled status.
  • Records and certification: Documentation, record keeping and designation of qualified personnel; includes example certificate format.
  • Annexed information: Normative annexes include job-knowledge content, specific acceptance criteria and minimum tensile adhesive/shear values; an informative annex shows a sample qualification certificate.

Practical applications and who uses this standard

  • Thermal sprayers / coating technicians seeking qualification or certification of competence.
  • Employers and quality managers in surface treatment, corrosion protection, fabrication and coatings shops to set competency and hiring standards.
  • Inspection bodies and certification organizations that perform or recognize sprayer qualification tests.
  • Purchasers and specifiers (aerospace, automotive, marine, power generation, oil & gas, industrial manufacturing) who require demonstrable operator competence for critical coatings.
  • Robotics and automation integrators conducting mechanized thermal spray qualification for automated application systems.

Related standards

  • ISO 14916 - Thermal spraying: Determination of tensile adhesive strength.
  • ISO 14917 - Thermal spraying: Terminology, classification.
  • ISO 2063-2 - Thermal spraying: Zinc, aluminium and their alloys - Part 2: Execution of corrosion protection (normative reference in the standard).

This standard is essential for organizations that need consistent, auditable qualification procedures for thermal sprayers and for ensuring repeatable thermal spray performance across manual and mechanized applications. Keywords: thermal spraying, qualification testing, thermal sprayers, ISO 14918:2018, certification, mechanized spraying, surface treatment.

Standard

SIST EN ISO 14918:2018

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27 pages
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Frequently Asked Questions

SIST EN ISO 14918:2018 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Thermal spraying - Qualification testing of thermal sprayers (ISO 14918:2018)". This standard covers: ISO 14918:2018 specifies procedural instructions for qualification testing of thermal sprayers. It defines requirements, ranges of qualification, test conditions, acceptance requirements and certification for qualification testing of thermal spray performance. ISO 14918:2018 is applicable when the thermal sprayer's qualification is required by this document, the purchaser, by inspection authorities or by other organizations. The thermal spraying processes referred to in this document include those spraying processes which are designated as manual or mechanized. The test for mechanised application includes the use of automatically controlled thermal spraying, e.g. robotics, scan units.

ISO 14918:2018 specifies procedural instructions for qualification testing of thermal sprayers. It defines requirements, ranges of qualification, test conditions, acceptance requirements and certification for qualification testing of thermal spray performance. ISO 14918:2018 is applicable when the thermal sprayer's qualification is required by this document, the purchaser, by inspection authorities or by other organizations. The thermal spraying processes referred to in this document include those spraying processes which are designated as manual or mechanized. The test for mechanised application includes the use of automatically controlled thermal spraying, e.g. robotics, scan units.

SIST EN ISO 14918:2018 is classified under the following ICS (International Classification for Standards) categories: 25.220.20 - Surface treatment. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN ISO 14918:2018 has the following relationships with other standards: It is inter standard links to SIST EN ISO 14918:1999. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

SIST EN ISO 14918:2018 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-september-2018
1DGRPHãþD
SIST EN ISO 14918:1999
9URþHEUL]JDQMH8JRWDYOMDQMHSULPHUQRVWLRSUHPH ,62
Thermal spraying - Qualification testing of thermal sprayers (ISO 14918:2018)
Thermisches Spritzen - Prüfung von thermischen Spritzern (ISO 14918:2018)
Projection thermique - Qualification des agents en projection thermique (ISO
14918:2018)
Ta slovenski standard je istoveten z: EN ISO 14918:2018
ICS:
25.220.20 Površinska obdelava Surface treatment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN ISO 14918
NORME EUROPÉENNE
EUROPÄISCHE NORM
June 2018
ICS 25.220.20
Supersedes EN ISO 14918:1998
English version
Thermal spraying - Qualification testing of thermal
sprayers (ISO 14918:2018)
Projection thermique - Qualification des agents en Thermisches Spritzen - Prüfung von thermischen
projection thermique (ISO 14918:2018) Spritzern (ISO 14918:2018)
This European Standard was approved by CEN on 23 April 2018.

CEN and CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for
giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical
references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to
any CEN and CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN and CENELEC member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.

CEN and CENELEC members are the national standards bodies and national electrotechnical committees of Austria, Belgium,
Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany,
Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,
Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.

CEN-CENELEC Management Centre:
Rue de la Science 23, B-1040 Brussels
© 2018 CEN/CENELEC All rights of exploitation in any form and by any means Ref. No. EN ISO 14918:2018 E
reserved worldwide for CEN national Members and for
CENELEC Members.
Contents Page
European foreword . 3
European foreword
This document (EN ISO 14918:2018) has been prepared by Technical Committee ISO/TC 107 “Metallic
and other inorganic coatings” in collaboration with Technical Committee CEN/TC 240 “Thermal
spraying and thermally sprayed coatings” the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by December 2018, and conflicting national standards
shall be withdrawn at the latest by December 2018.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 14918:1998.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
Endorsement notice
The text of ISO 14918:2018 has been approved by CEN as EN ISO 14918:2018 without any modification.

INTERNATIONAL ISO
STANDARD 14918
Second edition
2018-04
Thermal spraying — Qualification
testing of thermal sprayers
Projection thermique — Qualification des agents en projection
thermique
Reference number
ISO 14918:2018(E)
©
ISO 2018
ISO 14918:2018(E)
© ISO 2018
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2018 – All rights reserved

ISO 14918:2018(E)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Essential requirements for qualification testing . 2
4.1 General . 2
4.2 Equipment operation . 2
4.3 Masking procedure . 2
4.4 Surface preparation . 3
4.5 Environmental conditions . 3
4.6 Application equipment . 3
5 Range of qualification . 3
5.1 General . 3
5.2 Thermal spraying processes . 3
5.2.1 Grouping of thermal spraying processes . 3
5.2.2 Application methods . 3
5.2.3 Spray materials. 3
5.3 Qualification scope . 4
5.4 Supervision . 4
5.5 Shapes and dimensions of test pieces . 4
5.6 Test methods . 4
5.7 Acceptance requirements for test pieces . 4
5.8 Spray consumables for the test . 5
6 Examination and testing . 5
6.1 General . 5
6.2 Job knowledge test. 5
6.3 Practical test . 5
7 Re-tests . 5
7.1 General . 5
7.2 Additional tests . 5
8 Period of validity . 5
8.1 Initial qualification . 5
8.2 Prolongation . 6
8.2.1 Period . 6
8.2.2 Thermal sprayer and production spraying . 6
8.2.3 Interruption periods in thermal spray works . 6
8.3 Requirements . 6
8.4 Scheduling . 6
8.5 Expired or cancelled qualification status . 6
9 Records . 6
10 Designation . 6
Annex A (normative) Job knowledge . 7
Annex B (normative) Specific acceptance criteria .10
Annex C (normative) Minimum tensile adhesive strength and shear load resistance values .15
Annex D (informative) Example of qualification test certificate for thermal sprayer .18
ISO 14918:2018(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: www .iso .org/ iso/ foreword .html.
This document was prepared by Technical Committee ISO/TC 107, Metallic and other inorganic coatings.
This second edition cancels and replaces the first edition (ISO 14918:1998), which has been technically
revised.
iv © ISO 2018 – All rights reserved

ISO 14918:2018(E)
Introduction
This document examines the principles of qualification testing of sprayer performance for thermal
spraying.
The quality of work involved in thermal spraying depends on the skill, operation of the spray equipment
and job knowledge of the thermal sprayer.
The ability of the thermal sprayer to follow verbal and written instructions and the testing of his/her
skill and operation of the spray equipment are therefore important factors in ensuring the quality of
the thermally sprayed product.
This document is intended to provide the basis for mutual recognition by examining bodies for
qualification relating to thermal sprayer’s competence in the various fields of application. Tests can be
carried out in accordance with this document, unless more severe tests are specified by the relevant
application standards in which case these can be applied.
The thermal sprayer’s skill and job knowledge continues to be classified as qualified as long as the
thermal sprayer works with reasonable continuity on thermal spraying work within the extent of
qualification.
INTERNATIONAL STANDARD ISO 14918:2018(E)
Thermal spraying — Qualification testing of thermal
sprayers
1 Scope
This document specifies procedural instructions for qualification testing of thermal sprayers. It defines
requirements, ranges of qualification, test conditions, acceptance requirements and certification for
qualification testing of thermal spray performance.
This document is applicable when the thermal sprayer’s qualification is required by this document, the
purchaser, by inspection authorities or by other organizations.
The thermal spraying processes referred to in this document include those spraying processes which
are designated as manual or mechanized.
The test for mechanised application includes the use of automatically controlled thermal spraying, e.g.
robotics, scan units.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 14916, Thermal spraying — Determination of tensile adhesive strength
ISO 14917, Thermal spraying — Terminology, classification
ISO 2063-2, Thermal spraying —Zinc, aluminium and their alloys — Part 2: Execution of corrosion
protection systems
EN 15340, Thermal spraying — Determination of shear load resistance of thermally sprayed coatings
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 14917 and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http:// www .electropedia .org/
— ISO Online browsing platform: available at https:// www .iso .org/ obp
3.1
thermal sprayer
person who performs thermal spraying with a manual or mechanized system
3.2
manual thermal spraying
process in which the spraying gun or torch is manipulated by hand
3.3
mechanized thermal spraying
process in which some aspects are mechanized, i.e. with the gun/torch not manipulated by hand
ISO 14918:2018(E)
3.4
automatic thermal spraying
process in which all operations typical of the spraying process are fully mechanized including all
handling, e.g. workpiece loading and unloading, and which are integrated in a programmed system
Note 1 to entry: For examination, it is equal to mechanized thermal spraying (3.3).
3.5
examiner
person who verifies compliance with the application standard
3.6
examining body
organization who verifies compliance with the application standard
3.7
specific acceptance criteria
document providing in detail the criteria by which a thermal sprayer (3.1) can be tested to be qualified
for a particular spraying technique or application area
3.8
test piece
thermal spray workpiece used for the qualification test (3.10)
3.9
test specimen
portion cut from the test piece (3.8) in order to perform a specified analytical test (3.10)
3.10
test
series of operations which include the making of a thermally sprayed test piece (3.8), subsequent non-
destructive and/or destructive testing and reporting of results
4 Essential requirements for qualification testing
4.1 General
The criteria specified in this clause shall be examined in order to identify the ability of the thermal
sprayer in these areas.
The thermal sprayer’s qualification test shall be carried out on test pieces of comparable geometry.
The thermal sprayer shall be tested on both basic job knowledge and specific knowledge related to the
process for all thermal spraying processes and operations, see Annex A.
4.2 Equipment operation
The thermal sprayer shall be tested to determine his/her knowledge of the equipment, as described
in A.4.3.
4.3 Masking procedure
The thermal sprayer shall be tested to determine his/her knowledge of proper masking procedures for
both surface preparation and spraying.
2 © ISO 2018 – All rights reserved

ISO 14918:2018(E)
4.4 Surface preparation
The thermal sprayer shall verify that the surface of the thermal spray test piece which is used
for qualification is acceptable. S/he should also maintain a properly prepared surface during the
qualification testing.
4.5 Environmental conditions
The thermal sprayer shall verify the acceptability of environmental conditions, such as temperature,
humidity and dew point, as being suitable for spraying the test pieces if called up by the specific coating
process and method of application being evaluated.
4.6 Application equipment
The test results used for the qualification testing shall come from work or test pieces sprayed with
production equipment or equipment similar to it. The certifying examining body shall agree that equal
equipment used to perform the testing is representative of the said equipment’s quality.
5 Range of qualification
5.1 General
Thermal sprayers shall be qualified for thermal spraying to a specific coating process and method
of application. The qualification shall only be valid for that specific coating process and method of
application. The thermal spraying processes and methods of application covered by this document are
identified in 5.2.
5.2 Thermal spraying processes
5.2.1 Grouping of thermal spraying processes
This document covers the following thermal spraying processes according to ISO 14917:
— arc spraying;
— plasma spraying;
— high velocity oxy fuel flame spraying, cold spraying, detonation spraying;
— powder flame spraying, plastic flame spraying;
— wire/rods/cords flame spraying;
— powder flame spraying with fusing, laser spraying, plasma transferred arc spraying (PTA).
5.2.2 Application methods
This document covers the following application methods:
— manual;
— mechanized.
5.2.3 Spray materials
5.2.3.1 General
The spray materials that shall be used in the qualification test are split into material groups.
ISO 14918:2018(E)
The materials listed in 5.2.3.2 to 5.2.3.5 are given for information only to show which material is
generally appropriate for each process.
5.2.3.2 Flame spraying (powder, wire, cords or rods)/arc spraying
— Metals and alloys (for engineering purposes).
— Zinc, aluminium and their alloys and plastic (for corrosion protection).
5.2.3.3 Flame spraying (powder, wire, cords or rods, PTA, laser spraying and flame sprayed
and fused)
— Self-fluxing alloys, cobalt based alloys, hard-facing.
5.2.3.4 Plasma spraying, plasma spraying in a chamber under vacuum
— Metals and alloys.
— Metal based hard material.
— Ceramics, hydroxyl-apatite.
5.2.3.5 High velocity flame spraying
— Metals and alloys.
— Metal based hard material.
5.3 Qualification scope
The req
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