Petroleum and natural gas industries - Pipeline transportation systems - Test procedures for mechanical connectors (ISO 21329:2004)

ISO 21329:2004 specifies requirements and provides guidance for the testing of mechanical connectors for use in pipeline transportation systems for the petroleum and natural gas industries as defined in ISO 13623.
The tests specified in ISO 21329:2004 are intended to form part of the design verification process for connectors. They provide objective evidence that connectors conform to a defined performance envelope.  
ISO 21329:2004 does not cover the use of design procedures as part of the qualification process for mechanical connectors, nor does it address fabrication and quality control. However, it can be used as input to a qualification procedure.Although its principles can be applied, ISO 21329:2004 does not address a) connectors that are designed to rotate in use, b) manifolds, c) topsides pipework or piping, d) flanges, e) connectors used in pipelines installed by reeling or J-tube pulls, f) factory acceptance testing, g) statistical bases for risk analysis.

Erdöl- und Erdgasindustrie - Rohrleitungstransportsysteme - Prüfverfahren für mechanische Verbindungen (ISO 21329:2004)

Industries du pétrole et du gaz naturel - Systemes de transport par conduites - Modes opératoires d'essai des connecteurs métalliques (ISO 21329:2004)

L'ISO 21329:2004 spécifie des exigences et donne des préconisations pour l'essai des connecteurs mécaniques destinés à être utilisés dans les systèmes de transport par conduites de l'industrie du pétrole et du gaz naturel, tels que définis dans l'ISO 13623.
Les essais spécifiés dans l'ISO 21329:2004  sont destinés à faire partie intégrante du processus de vérification de conception des connecteurs. Ils visent à fournir la preuve objective que les connecteurs sont conformes à une enveloppe de performances définie.
L'ISO 21329:2004 ne couvre ni l'utilisation de procédures de conception dans le cadre du processus de qualification des connecteurs mécaniques, ni le contrôle de fabrication et de qualité. Elle peut toutefois servir de référence pour une procédure de qualification.
Bien qu'il soit possible d'en appliquer les principes, l'ISO 21329:2004 ne couvre pas les éléments suivants:
a)    les connecteurs conçus pour être utilisés en rotation;
b)    les collecteurs;
c)    les canalisations et tuyauteries des superstructures;
d)    les brides;
e)    les connecteurs utilisés dans des conduites installées par bobinage ou par extraction de tubes en J;
f)     les essais de réception en usine;
g)    les bases statistiques d'analyse des risques.

Petroleum and natural gas industries - Pipeline transportation systems - Test procedures for mechanical connectors (ISO 21329:2004)

General Information

Status
Published
Publication Date
28-Feb-2005
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
01-Mar-2005
Due Date
01-Mar-2005
Completion Date
01-Mar-2005

Overview

EN ISO 21329:2004 (ISO 21329:2004) - "Petroleum and natural gas industries - Pipeline transportation systems - Test procedures for mechanical connectors" - specifies test procedures and guidance for verifying the mechanical and sealing performance of mechanical connectors used in pipeline transportation systems (as defined by ISO 13623). The standard is intended to form part of the design verification process and to provide objective evidence that a connector meets a defined performance envelope. It is adopted by CEN as EN ISO 21329:2004.

Key topics and requirements

The standard focuses on systematic connector testing rather than design qualification or factory production control. Key technical topics include:

  • Test categories and selection - defining application and confidence levels for tests and selecting appropriate sample numbers.
  • Make-and-break testing - procedures for repeated connection/disconnection cycles and acceptance criteria.
  • Service-load tests - evaluating seal integrity and performance under operational pressures, temperatures and installation loads.
  • Limit-load tests - tension, compression, pressure and bending-to-failure tests to determine ultimate strength limits.
  • Bending-fatigue testing - procedures to assess fatigue life under cyclic bending stresses.
  • Leak detection - methods and sensitivity requirements for internal and external leak checks.
  • Test-house and test-sample requirements - calibration, pressurization media, sample preparation and porting.
  • Reporting and data - recommended test report content and data tables to document results and support design verification.

The standard explicitly excludes certain items from its scope, such as connectors designed to rotate in use, manifolds, topsides pipework, flanges, connectors for reeling/J‑tube installation methods, factory acceptance testing and statistical risk-analysis methods. It also does not prescribe design procedures or full qualification schemes, nor does it replace fabrication quality-control systems - though its test methods can be used as input to a qualification process.

Applications and who uses it

EN ISO 21329:2004 is used by:

  • Connector manufacturers - to verify product performance against a defined envelope during development.
  • Pipeline and subsea engineers / operators - to select and evaluate connectors for onshore and offshore pipeline systems.
  • Test laboratories / test-houses - to execute standardized test programs and produce comparable test reports.
  • Design verification teams and qualification bodies - to supply objective test evidence as part of a broader qualification or acceptance process.
  • Regulators and procurement teams - to specify required testing in supply contracts and standards compliance.

Practical uses include prequalification testing, comparative assessment of connector designs, installation-condition verification, and fatigue-life assessment for subsea pipeline applications.

Related standards

  • ISO 13623 - defines pipeline transportation system scope and terminology referenced by ISO 21329.
  • EN ISO 21329:2004 is the CEN-adopted (European) version of ISO 21329:2004.

Keywords: EN ISO 21329:2004, ISO 21329, mechanical connectors, pipeline transportation systems, connector testing, make-and-break testing, bending-fatigue tests, pipeline connectors testing.

Standard

SIST EN ISO 21329:2005

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Frequently Asked Questions

SIST EN ISO 21329:2005 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Petroleum and natural gas industries - Pipeline transportation systems - Test procedures for mechanical connectors (ISO 21329:2004)". This standard covers: ISO 21329:2004 specifies requirements and provides guidance for the testing of mechanical connectors for use in pipeline transportation systems for the petroleum and natural gas industries as defined in ISO 13623. The tests specified in ISO 21329:2004 are intended to form part of the design verification process for connectors. They provide objective evidence that connectors conform to a defined performance envelope. ISO 21329:2004 does not cover the use of design procedures as part of the qualification process for mechanical connectors, nor does it address fabrication and quality control. However, it can be used as input to a qualification procedure.Although its principles can be applied, ISO 21329:2004 does not address a) connectors that are designed to rotate in use, b) manifolds, c) topsides pipework or piping, d) flanges, e) connectors used in pipelines installed by reeling or J-tube pulls, f) factory acceptance testing, g) statistical bases for risk analysis.

ISO 21329:2004 specifies requirements and provides guidance for the testing of mechanical connectors for use in pipeline transportation systems for the petroleum and natural gas industries as defined in ISO 13623. The tests specified in ISO 21329:2004 are intended to form part of the design verification process for connectors. They provide objective evidence that connectors conform to a defined performance envelope. ISO 21329:2004 does not cover the use of design procedures as part of the qualification process for mechanical connectors, nor does it address fabrication and quality control. However, it can be used as input to a qualification procedure.Although its principles can be applied, ISO 21329:2004 does not address a) connectors that are designed to rotate in use, b) manifolds, c) topsides pipework or piping, d) flanges, e) connectors used in pipelines installed by reeling or J-tube pulls, f) factory acceptance testing, g) statistical bases for risk analysis.

SIST EN ISO 21329:2005 is classified under the following ICS (International Classification for Standards) categories: 75.200 - Petroleum products and natural gas handling equipment. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN ISO 21329:2005 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-marec-2005
Petroleum and natural gas industries - Pipeline transportation systems - Test
procedures for mechanical connectors (ISO 21329:2004)
Petroleum and natural gas industries - Pipeline transportation systems - Test procedures
for mechanical connectors (ISO 21329:2004)
Erdöl- und Erdgasindustrie - Rohrleitungstransportsysteme - Prüfverfahren für
mechanische Verbindungen (ISO 21329:2004)
Industries du pétrole et du gaz naturel - Systemes de transport par conduites - Modes
opératoires d'essai des connecteurs métalliques (ISO 21329:2004)
Ta slovenski standard je istoveten z: EN ISO 21329:2004
ICS:
75.200 2SUHPD]DVNODGLãþHQMH Petroleum products and
QDIWHQDIWQLKSURL]YRGRYLQ natural gas handling
]HPHOMVNHJDSOLQD equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN ISO 21329
NORME EUROPÉENNE
EUROPÄISCHE NORM
October 2004
ICS 75.200
English version
Petroleum and natural gas industries - Pipeline transportation
systems - Test procedures for mechanical connectors (ISO
21329:2004)
Industries du pétrole et du gaz naturel - Systèmes de Erdöl- und Erdgasindustrie - Rohrleitungstransportsysteme
transport par conduites - Modes opératoires d'essai des - Prüfverfahren für mechanische Verbindungen (ISO
connecteurs métalliques (ISO 21329:2004) 21329:2004)
This European Standard was approved by CEN on 23 September 2004.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2004 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 21329:2004: E
worldwide for CEN national Members.

Foreword
This document (EN ISO 21329:2004) has been prepared by Technical Committee ISO/TC 67
"Materials, equipment and offshore structures for petroleum and natural gas industries" in
collaboration with Technical Committee CEN/TC 12 "Materials, equipment and offshore
structures for petroleum, petrochemical and natural gas industries", the secretariat of which is
held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of
an identical text or by endorsement, at the latest by April 2005, and conflicting national
standards shall be withdrawn at the latest by April 2005.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of
the following countries are bound to implement this European Standard: Austria, Belgium,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary,
Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

Endorsement notice
The text of ISO 21329:2004 has been approved by CEN as EN ISO 21329:2004 without any
modifications.
INTERNATIONAL ISO
STANDARD 21329
First edition
2004-10-01
Petroleum and natural gas industries —
Pipeline transportation systems — Test
procedures for mechanical connectors
Industries du pétrole et du gaz naturel — Systèmes de transport par
conduites — Modes opératoires d'essai des connecteurs mécaniques

Reference number
ISO 21329:2004(E)
©
ISO 2004
ISO 21329:2004(E)
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ii © ISO 2004 – All rights reserved

ISO 21329:2004(E)
Contents Page
Foreword. v
Introduction . vi
1 Scope. 1
2 Normative references. 1
3 Terms and definitions. 2
4 Symbols and abbreviated terms. 4
4.1 Symbols. 4
4.2 Abbreviated terms. 6
5 Test categories. 6
5.1 General. 6
5.2 Pressure, temperature and depth ratings. 7
5.3 Application levels. 7
5.4 Confidence levels. 7
6 Test requirements. 9
6.1 General. 9
6.2 Purpose of tests . 10
6.3 Basis for mechanical loads. 10
6.4 Test-house selection. 11
6.5 Selection of tests and number of test samples .11
6.6 Additional tests. 12
6.7 Prior test results. 12
7 Connector manufacturer requirements. 14
7.1 General. 14
7.2 Quality control. 14
7.3 Connector geometry and performance data . 14
7.4 Selection of diameter. 14
7.5 Setting tolerances. 14
7.6 Connector material requirements . 16
7.7 Preparation of test samples. 17
7.8 Ports. 20
7.9 Replacement test samples. 20
7.10 Test record retention . 20
8 Test-house preparations. 20
8.1 General. 20
8.2 Calibration requirements. 21
8.3 Pressurization media. 22
9 Leak detection. 22
9.1 Leak-detection methods. 22
9.2 Leak-detection sensitivity. 22
9.3 External pressure leak detection. 22
10 Make-and-break testing. 23
10.1 General requirements. 23
10.2 Make-up method. 24
10.3 Repeated make-up and breakout . 26
10.4 Final make-up. 26
10.5 Reverse-torque tests of non-rotational make-up connectors . 26
10.6 Acceptance criteria. 26
ISO 21329:2004(E)
11 Service-load test.27
11.1 Set-up.27
11.2 Confirmation of seal integrity .29
11.3 Selection of test pressures and temperatures .29
11.4 Installation tests.31
11.5 Hydrostatic pressure tests .33
11.6 Operational unrestrained tests.34
11.7 Operational restrained tests.36
12 Limit-load tests.38
12.1 General.38
12.2 Tension-to-failure test.39
12.3 Compression-to-failure test.40
12.4 Pressure-to-failure test.41
12.5 Bending-to-failure test.41
13 Bending-fatigue test procedures .42
13.1 General.42
13.2 Setting stress ranges for the test .42
13.3 Bending-fatigue test set-up.43
13.4 Bending-fatigue test procedure .43
13.5 Interpretation of fatigue results .44
Annex A (normative) Application levels.45
Annex B (normative) Connector geometry and performance data .48
Annex C (normative) Calculation of connector service loads .51
Annex D (normative) Test data tables .55
Annex E (normative) Connector test reports — Content.63
Annex F (informative) Test sizes and data extrapolation considerations.66
Annex G (informative) Additional testing for special applications.68
Annex H (informative) Additional information on fatigue.76
Bibliography.81

iv © ISO 2004 – All rights reserved

ISO 21329:2004(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 21329 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures
for petroleum, petrochemical and natural gas industries, Subcommittee SC 2, Pipeline transportation systems.

ISO 21329:2004(E)
Introduction
In some circumstances mechanical connectors provide a lower cost and/or enabling advantage to welded
connectors usually used for pipelines. However, use of mechanical connectors has raised concerns about
pipeline integrity due to the potential for leak paths and absence of a direct method of inspection. In the past,
reassurance of the integrity of mechanical pipeline connectors has relied upon design information provided by
the manufacturer, the results of finite element analysis and past experience.
This International Standard is primarily applicable to connectors to be used in a large number, and hence
there is a significant burden in the number of connectors that need to be tested. However, it is recognized that
the test burden can be reduced in project-specific cases, for example if there is no concern about fatigue, if
the connector will not be subjected to fully restrained forces and/or if the connector design is less sensitive to
accuracy of tolerance matching of components at assembly.
The tests specified in this International Standard provide a physical demonstration of the integrity of the
pipeline connector. This International Standard has been developed from three main sources.
[14]
The first is the Low cost pipeline connector systems joint industry project (JIP), (1995-1997) , which defined
the load envelopes for pipelines, identified the practical issues of installation, and conducted demonstration
physical tests on three types of mechanical connectors.
The second source is ISO 13679, which has a parallel function for downhole connections.
[15]
The third is the Connection testing specification JIP, (1999-2000) . The JIP was sponsored by oil companies,
connector suppliers, pipeline construction contractors and design consultants.

vi © ISO 2004 – All rights reserved

INTERNATIONAL STANDARD ISO 21329:2004(E)

Petroleum and natural gas industries — Pipeline transportation
systems — Test procedures for mechanical connectors
1 Scope
This International Standard specifies requirements and provides guidance for the testing of mechanical
connectors for use in pipeline transportation systems for the petroleum and natural gas industries as defined
in ISO 13623.
The tests specified in this International Standard are intended to form part of the design verification process
for connectors. They provide objective evidence that connectors conform to a defined performance envelope.
This International Standard does not cover the use of design procedures as part of the qualification process
for mechanical connectors, nor does it address fabrication and quality control. However, it can be used as
input to a qualification procedure.
Although its principles can be applied, this International Standard does not address
a) connectors that are designed to rotate in use,
b) manifolds,
c) topsides pipework or piping,
d) flanges,
e) connectors used in pipelines installed by reeling or J-tube pulls,
f) factory acceptance testing,
g) statistical bases for risk analysis.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 148-1, Metallic materials — Charpy pendulum impact test — Part 1: Test method
ISO 783:1999, Metallic materials — Tensile testing at elevated temperature
ISO 3183-1, Petroleum and natural gas industries — Steel pipe for pipelines — Technical delivery conditions —
Part 1: Pipes of requirement class A
ISO 3183-2, Petroleum and natural gas industries — Steel pipe for pipelines — Technical delivery conditions —
Part 2: Pipes of requirement class B
ISO 21329:2004(E)
ISO 3183-3, Petroleum and natural gas industries — Steel pipe for pipelines — Technical delivery conditions —
Part 3: Pipes of requirement class C
ISO 6892:1998, Metallic materials — Tensile testing at ambient temperature
ISO 9327, Steel forgings and rolled or forged bars for pressure purposes — Technical delivery conditions
ISO 13623, Petroleum and natural gas industries — Pipeline transportation systems
ISO 13679:2002, Petroleum and natural gas industries — Procedures for testing casing and tubing
connections
EN 10213, Technical delivery conditions for steel castings for pressure purposes
EN 10222-1, Steel forgings for pressure purposes – Part 1: General requirements for open die forgings
1)
ASTM A 370 , Standard Test Methods and Definitions for Mechanical Testing of Steel Products
ASTM A 487/A 487M, Standard Specification for Steel Castings Suitable for Pressure Service
ASTM A 694/A 694M, Standard Specification for Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings,
Valves, and Parts for High-Pressure Transmission Service
3 Terms and definitions
For the purposes of this International Standard, the following terms and definitions apply.
3.1
actual yield strength
yield strength of material determined from specimens directly related to components used in construction of
the test samples
3.2
application level
service loading envelope encompassing a group of pipeline and riser applications
3.3
batch
group of items manufactured or machined under controlled conditions to ensure consistent chemical
composition, processing and heat treatment such that the group can be considered as a single population
3.4
by agreement
unless otherwise indicated, agreement between the manufacturer and purchaser at the time of enquiry and
order
NOTE Adapted from ISO 3183-2:1996.
3.5
connector
mechanical device used to connect adjacent components in the pipeline

1) American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, USA
2 © ISO 2004 – All rights reserved

ISO 21329:2004(E)
3.6
galling
localized damage to material surfaces resulting from contact conditions
NOTE Galling can be caused by cold welding of contacting material surfaces followed by tearing of the weld during
further sliding or rotation.
3.7
heat, noun
batch of steel prepared in one steel-making operation
[ISO 15590-1:2001]
3.8
liner
internal layer of a material different to that of the pipe body
NOTE The liner material may be, for example, plastic or non-ferrous.
3.9
load envelope
limit of loads (axial, pressure, torsion, bending, fatigue and temperature) within which a connector operates
during service or is tested
3.10
manufacturer
organization responsible for the design and manufacture of the equipment
NOTE 1 The manufacturer is not necessarily the vendor.
NOTE 2 Adapted from ISO 13707:2000.
3.11
operational restrained test
simulation of the loads due to operational cycling on a section of pipeline that is fully axially constrained
3.12
operational unrestrained test
simulation of the loads due to operational cycling on a section of pipeline or riser that is not axially constrained
and may have axial tension due to self-weight or externally applied tension
3.13
pipeline
those facilities through which fluids are conveyed, including pipe, pig traps, components and appurtenances
up to and including the isolating valves
[ISO 13623:2000]
3.14
purchaser
individual or organization that issues the order and specification to the vendor
NOTE The purchaser may be the owner or the owner's agent.
[ISO 13707:2000]
3.15
reverse torque
Z
torque applied during tests to simulate loads that might cause the connector to rotate or unscrew, if applicable
ISO 21329:2004(E)
3.16
riser
that part of an offshore pipeline, including subsea spool pieces, which extends from the seabed to the pipeline
termination on an offshore installation
[ISO 13623:2000]
3.17
seal
barrier that resists the passage of fluids
[ISO 13678:2000]
3.18
multiple seals
sealing system that consists of more than one independent barrier and of which each barrier forms a seal
itself
3.19
specified minimum yield strength
minimum yield strength required by the specification or standard under which the material is purchased
[ISO 13623:2000]
3.20
test sample
assembly of a connector and two pieces of pipe specifically for testing
4 Symbols and abbreviated terms
4.1 Symbols
A operational unrestrained axial factor
F,un
A specified cross-sectional area of pipe
s
B bending factor for hydrostatic pressure test
F,hy
B bending factor for installation
F,in
B bending factor for unrestrained operation tests
F,un
D specified pipe inside diameter
i
D specified pipe outside diameter
o
E Young’s modulus of pipe
p
F axial force for restrained operation
re
F axial force for unrestrained operation
un
f von Mises' factor
vM
H depth rating
r
K load multiplication factor
4 © ISO 2004 – All rights reserved

ISO 21329:2004(E)
K torque factor
F
K  ratio of actual to specified minimum yield stress of the critical connector component material
cc
K  ratio of actual to specified minimum yield stress of the pipe body material
p
K stress concentration factor
SCF
L length of test sample between inner supports
L grip length of pipe
g
L unsupported pipe length for test sample
p
L length between scribe mark and coupling on test sample
s
M bending moment for installation
in
M bending moment for hydrostatic pressure test
hy
M bending moment for unrestrained operation
un
N total number of cycles
c
p design pressure
d
p external hydrostatic pressure
ex
p internal pressure value to be used for testing
H
p operating pressure based on MAOP at the connector
op
p
r manufacturer's rated pressure
p hydrostatic test pressure
t
S lowest fatigue stress range
L
S middle fatigue stress range
M
S highest fatigue stress range
H
S-N stress versus number of cycles in fatigue curve
σ restrained axial stress
ax,re
σ actual yield stress of the connector critical component
ayc
σ actual yield stress of the pipe body material
ayp
σ specified minimum yield stress of the connector critical component
syc
σ specified minimum yield stress of the pipe body material
syp
T maximum design temperature
d.max
T minimum design temperature
d.min
T maximum test temperature
HT
ISO 21329:2004(E)
T minimum test temperature
LT
T maximum rated temperature
max
T minimum rated temperature
min
T maximum operating temperature
op,max
T minimum operating temperature
op,min
t specified wall thickness
t minimum wall thickness accounting for manufacturing tolerances
min
υ Poisson ratio of the pipe body
Z reverse torque
Z make-up torque
mu
4.2 Abbreviated terms
CRA corrosion-resistant alloy
FEA finite element analysis
ID inside diameter
MAOP maximum allowable operating pressure
OD outside diameter
5 Test categories
5.1 General
Connectors shall be tested according to the
 pressure, temperature and depth ratings, as defined in 5.2,
 intended application level, as defined in 5.3,
 confidence level as defined in 5.4.
The application level sets the loading and the confidence level the number of test samples. The general
intention of the test is to demonstrate that the connector is stronger than the associated pipe under all
applicable conditions of static and fatigue loadings, and remains leak-tight.
It is recommended that the connectors be tested to the highest application and confidence levels for which
they are suitable. If the loading exceeds that defined in application level 4, the loading to be applied in the test
shall be increased accordingly and recorded in the test report.
6 © ISO 2004 – All rights reserved

ISO 21329:2004(E)
5.2 Pressure, temperature and depth ratings
5.2.1 Pressure rating
Connectors shall be tested according to the pressure defined in 11.3. The rated pressure shall take into
account any reduction in material strength at the rated temperature. For a specific pipeline or riser duty,
connectors may be de-rated to the pipeline/riser design pressure, p , or MAOP, p , at the connector location
d op
by agreement.
5.2.2 Temperature rating
Connectors shall be tested to the minimum and maximum temperatures as defined in 11.3. For a specific
pipeline or riser duty, connectors may be de-rated to the pipeline/riser design or operating temperature at the
connector location by agreement.
5.2.3 Depth rating
Connectors intended for use underwater shall be tested according to their rated depth, H . Connectors may be
r
de-rated to the pipeline/riser operating depth for a specific pipeline or riser duty at the connector location and
by agreement.
5.3 Application levels
A total of four application levels are defined, with increasing severity from application level 1 upwards. The
loading factors for each application level are detailed in Table 1. Testing to a given application level validates
connectors for lower application levels.
Annex A specifies application levels.
5.4 Confidence levels
The purchaser shall specify the required confidence level. Two confidence levels are defined in Table 2, with
increasing consequence of failure.
 Normal: for temporary conditions where failure implies risk of human injury, significant environmental
pollution or very high economic or political consequences. For this confidence level, no frequent human
activity is anticipated along the pipeline route.
 High: for operating conditions where failure implies high risk of human injury, significant environmental
pollution or very high economic or political consequences. This is the confidence level required for areas
with frequent human activity, e.g. those parts of the pipeline or riser near the platform or in areas
populated with more than 50 persons/km .

ISO 21329:2004(E)
Table 1 — Test load factors
Load factor for application level
Test Subclause
1 2 3 4
Make, break and torque tests
Torque factor – K 10.5, C.1 0 0 0,05 0,05
F
a
Installation tests
11.4 0,3 0,85 0,95 0,95
Bending factor – B
F,in
Hydrostatic pressure tests
Bending factor – B 11.5 0 1,0 1,0 1,0
F,hy
Operational cycles unrestrained tests
Bending factor – B 11.6 0,3 0,3 0,9 0,9
F,un
b b b
0,2
Axial factor – A 0 0 0
F,un
Other
von Mises' factor – f C.2.2 NA 0,96 0,96 0,96
vM
a
In all cases, if the water depth H > 500 m the effect of external hydrostatic pressure shall be considered.
r
b
In the case of a suspended riser, the connector may have A > 0. Allowance should be made for this when defining an
F,un
application level within the range 1 to 3.

8 © ISO 2004 – All rights reserved

ISO 21329:2004(E)
Table 2 — Test requirements, test sample numbers and confidence levels
Subclause Confidence level
Requirements
reference normal high
Connector geometry and performance data 7.3 In all cases
8 12
Number of test samples to prepare 6.5 numbered 1 to 4 and numbered 1 to 12
9 to 12
Test sample number(s)
Make, Repeated make-up and breakout 10.3 1 to 4 1 to 8
break and
Final make-up 10.4 All All
torque
tests
Reverse torque 10.5 1 to 4 1 to 8
Installation tests 11.4 1 to 4 1 to 8
Hydrostatic pressure tests 11.5 1 to 4 1 to 8
Operational unrestrained tests 11.6 1, 3 1, 3, 5, 7
Service
load tests
Total number of cycles, N 20 100
c
Operational restrained tests 11.7 2, 4 2, 4, 6, 8
Total number of cycles, N 20 100
c
Pressure-to-failure test 12.4 1 1
Compression-to-failure test 12.3 NA 5
Limit load
tests
Bending-to-failure test 12.5 4 4
Tension-to-failure test 12.2 NA 7
Bending fatigue-to-failure test 13
S , see 13.2.4 2, 9 2, 6, 9
L
Fatigue
10, 11 10, 11 (see NOTE)
tests
S , see 13.2.4
M
3, 12 3, 8, 12
S , see 13.2.4
H
'All' signifies all test samples shall undergo the specific test.
NOTE In many applications some modes of testing may not be necessary, e.g. where fully restrained conditions cannot occur,
and where it may not be necessary to conduct limit compression tests to failure. This would make the third connector available for
fatigue testing.
6 Test requirements
6.1 General
Connectors intended for a specific application level shall be tested according to the sequence shown in
Table 2.
ISO 21329:2004(E)
6.2 Purpose of tests
6.2.1 Introduction
The purpose of the tests is to simulate conditions that can occur during installation, commissioning and
operation. The test requirements comprise four sets of procedures as outlined below. The tests shall be
witnessed either by an inspector appointed by the purchaser or an independent third party. The fatigue-
loading test is optional, and for a specific project it is the responsibility of the purchaser to define the fatigue
loading.
6.2.2 Make, break and torque tests
The make-and-break procedures determine the ability of the connectors to resist wear and galling during
repeated make-up, if applicable. The torque procedures assess the ability of the connector to resist torque,
which could cause the connector to become undone or else cause loss of sealing integrity.
6.2.3 Service-load tests
The service-load tests simulate the installation loads, the hydrostatic pressure test loads, and the operational
loads on a connector. For example, operational unrestrained tests simulate the loads due to operational
cycling on a portion of pipeline or riser that is not axially constrained and may have axial tension due to self-
weight or externally applied tension. Operational restrained tests simulate the loads due to operational cycling
on a portion of pipeline that is fully axially constrained.
6.2.4 Limit-load tests
Limit-load tests are conducted to establish the structural and sealing limits of the connector. These limits are
important for establishing the reliability limits of connectors under field conditions, and are also useful for
correlating with strain gauge and finite element analysis results. Procedures are given for the following:
 tension-to-failure test, which applies to pipelines where there is a risk of inducing a high tensile load
during operation;
 compression-to-failure test, which applies to pipelines where there is a credible risk of high compressive
loads during operation, particularly if used with axial strains beyond yield, or where there is a risk of local
buckling of the pipe;
 pressure-to-failure test, which applies to pipelines where there is a credible risk of high internal or external
pressure loads during operation. These tests give a measure of the margin of safety against internal and
external overpressurization, the latter only being required for deep-water pipelines and risers.
6.2.5 Bending-fatigue tests
The fatigue test is a full-scale design verification test requiring the connector to achieve without failure the
minimum number of stress cycles predicted by the manufacturer.
The purposes of the fatigue test are to
a) verify the manufacturer’s prediction of the fatigue performance,
b) allow the purchaser to select a connector with sufficient fatigue strength for the required duty.
6.3 Basis for mechanical loads
The performance of the connector as determined in this International Standard shall be related to actual yield
values, σ rather than to specified minimum yield values, σ .
ayc syc
10 © ISO 2004 – All rights reserved

ISO 21329:2004(E)
In addition, the mechanical loads applied to the connector according to the requirements of this International
Standard are based on the specified minimum yield stress, σ and physical dimensions of the pipe body.
syp
Consequently, the test loads are adjusted up to take into account the actual material strength being greater
than the minimum. This is done by applying a load factor to the calculated loads based on the ratio between
actual and specified yield stress.
The tests carried out in accordance with this International Standard shall determine the
 actual yield strength of the critical connector component material, σ in accordance with 7.6.3,
ayc
actual yield stress σ , of the pipe body used in the test sample(s) in accordance with 7.6.3.
ayp

Factors shall be determined in accordance with Equations (1) and (2).
σ
ayc
K = (1)
cc
σ
syc
where
K is the ratio of actual to specified minimum yield stress of the critical connector component;
cc
σ is the actual yield stress of the critical connector component;
ayc
σ is the specified minimum yield stress of the critical connector component.
syc
σ
ayp
K = (2)
p
σ
syp
where
K is the ratio of actual to specified minimum yield stress of the pipe body material;
p
σ is the actual yield stress of the pipe body material;
ayp
σ is the specified minimum yield stress of the pipe body material.
syp
The mechanical loads applied in the test shall be multiplied by the factor K, which is the lesser of K or K for
p cc
the relevant materials.
The factor K is applied in the calculation of loads given in Annex C.
6.4 Test-house selection
The testing facilities shall satisfy the requirements in Clause 8. The testing shall be carried out either by a test
house independent of the manufacturer, or by the manufacturer with independent verification.
6.5 Selection of tests and number of test samples
The test samples shall be numbered as shown in Table 2 and shall retain their designated number throughout
the tests.
Table 1 defines the load factors to be applied during the tests for a given application level. The test shall take
into account external hydrostatic pressure if the specified depth exceeds 500 m. Tests to take into account
external pressure at shallower depths may also be carried out if specified.
ISO 21329:2004(E)
Tests shall be carried out in the lifetime sequence of loading of the connector, as shown in Figure 1, for each
test sample, i.e. running from top to bottom of Table 2.
Tests on different samples may be run in parallel. If the same service-load test is required on multiple test
samples, a single assembly of those test samples may be used.
The number of tests and test samples may be reduced for a particular application level if it can be shown that
there is no need to carry out the tests.
EXAMPLE Tests to simulate high installation and operational restrained-loading conditions may not be applicable for
a connector intended for use on a spool piece. Similarly there is no need to test for bending fatigue if it can be shown that
fatigue loading, for example due to vortex-induced vibration, will not occur.
If tests are project-specific, pipe of the same dimensions, tolerances and material properties as the project
pipe shall be used for the tests.
NOTE Annex F provides guidance on the choice of sizes to be tested if multiple sizes of connectors are used in a
project. Annex F also indicates how the results of testing can be extended to other sizes and grades of connector.
6.6 Additional tests
The purchaser should consider the additional tests described in Annex G for connectors subject to special
applications. These applications can include, but are not limited to, the following:
a) connectors with elastomeric seals;
b) misalignment at make-up;
c) rapid cool-down conditions;
d) severe sour service;
e) fire exposure;
f) compression beyond yield;
g) crevice corrosion;
h) impact;
i) J-lay.
6.7 Prior test results
Prior connector test results meeting the requirements of this International Standard may be substituted for
repeat tests.
12 © ISO 2004 – All rights reserved

ISO 21329:2004(E)
Figure 1 — Flow diagram showing test sequence, with relevant subclause number
ISO 21329:2004(E)
7 Connector manufacturer requirements
7.1 General
The manufacturer shall issue a declaration of conformity stating that the connectors manufactured for the
purpose of these tests are of the same design, temperature and pressure ratings and extremes of tolerances
(see 7.5) as those to be sup
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