Industrial-Process control systems - Instruments with analogue inputs and two- or multi-position outputs - Part 2: Guidance for inspection and routine testing (IEC 61003-2:2016)

IEC 61003-2:2016 gives guidelines for inspection and routine testing of electrical and pneumatic instruments with two- or multi-position output, for instance, for acceptance tests or after repair. It is applicable to electrical and pneumatic industrial-process instruments, using measured values that are continuous signals. The set point value may be either a mechanical (position, force, etc.) or a standard signal. These instruments may be used as controllers or as switches for alarms and other similar purposes. This second edition cancels and replaces the first edition published in 2009. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition:
- use of the term "two- or multi-position output" instead of "two- or multi-state instrument" (see Scope);
- use of the term "differential gap" instead of "switching differential" (see Table 1 No 2);
- use of the term "dielectric strength" instead of "isolation test" (see Table 1 No 5).
This publication is to be read in conjunction with IEC 61003-1:2016, IEC 61298-2:2008 and IEC 61298-3:2008

Systeme der industriellen Prozessleittechnik - Geräte mit analogen Eingängen und Zwei- oder Mehrpunktverhalten - Teil 2: Leitfaden für Funktionskontrolle und Serienprüfung (IEC 61003-2:2016)

Système de commande de processus industriels - Instruments avec entrées analogiques et sorties à deux ou plusieurs positions - Partie 2: Guide pour les inspections et les essais individuels de série (IEC 61003-2:2016)

L'IEC 61003-2:2016 donne des lignes directrices pour les inspections et les essais individuels de série des instruments électriques et pneumatiques à sorties à deux ou plusieurs positions, par exemple pour les essais de réception ou après réparation. Elle est applicable aux instruments électriques et pneumatiques des processus industriels, utilisant des valeurs mesurées qui sont des signaux continus. La valeur de consigne peut être soit un signal mécanique (position, force, etc.) soit un signal normalisé. Ces instruments peuvent être utilisés comme régulateurs ou comme interrupteurs pour systèmes d'alarme et autres usages similaires. Cette deuxième édition annule et remplace la première édition parue en 2009. Cette édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
- utilisation du terme "sortie à deux ou plusieurs positions" au lieu de "instrument à deux ou plusieurs états" (voir Domaine d'application);
- utilisation du terme "recouvrement" au lieu de "différentiel de coupure" (voir Tableau 1, n° 2);
- utilisation du terme "rigidité diélectrique" au lieu d'"essai d'isolation" (voir Tableau 1 n° 5).
Cette publication doit être lue conjointement avec la IEC 61003-1:2016, IEC 61298-2:2008 et IEC 61298-3:2008.

Nadzorni sistemi za industrijske procese - Instrumenti z analognimi vhodi in dvo- ali večpozicijskimi izhodi - 2. del: Vodilo za pregled in serijske preskuse (IEC 61003-2:2016)

Ta del standarda IEC 61003 podaja smernice za pregled in serijske preskuse električnih ter pnevmatskih instrumentov z dvo- ali večpozicijskimi izhodi, na primer za preskuse sprejemljivosti ali po popravilu, in je namenjen za uporabo v povezavi s standardi IEC 61003-1:2016, IEC 61298-2:2008 ter IEC 61298-3:2008.
Ta del standarda IEC 61003 se uporablja za električne in pnevmatske instrumente za industrijske procese, ki uporabljajo izmerjene vrednosti, ki jih predstavljajo neprekinjeni signali. Nastavljena vrednost je lahko mehanski (položaj, sila itd.) ali standardni signal. Ti instrumenti se lahko uporabljajo kot alarmni krmilniki ali stikala za alarme in za druge podobne namene.
Kvantitativna merila za sprejemljivo učinkovitost je priporočljivo določiti z dogovorom med proizvajalcem in uporabnikom, pri čemer se v poročilu pojasni, kateri preskusi so bili izvedeni. Zahteve tega standarda postanejo veljavne po dogovoru med proizvajalcem in uporabnikom.

General Information

Status
Published
Publication Date
19-Feb-2017
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
08-Nov-2016
Due Date
13-Jan-2017
Completion Date
20-Feb-2017

Relations

Effective Date
08-Nov-2016

Overview

SIST EN 61003-2:2017 is a European standard under the umbrella of IEC standards, developed by the CLC (European Committee for Electrotechnical Standardization). This technical specification provides guidance for the inspection and routine testing of electrical and pneumatic instruments used in industrial-process control systems. These instruments possess analogue inputs and two- or multi-position outputs, commonly employed as controllers or switches in processes such as alarms or mechanical positioning.

This standard is essential for ensuring instrument reliability, performance consistency, and safety during acceptance tests or post-repair inspections. It applies primarily to devices that process continuous signals and have set points adjustable mechanically or via standard signals.

This edition, published in 2016, replaces the 2009 version and aligns terminologies with current industry use, such as "two- or multi-position output" and "dielectric strength." SIST EN 61003-2:2017 should be applied in conjunction with related standards IEC 61003-1:2016 and IEC 61298 series.


Key Topics

  • Scope and Application
    The standard addresses instruments with analogue input signals and outputs that switch between discrete positions (two or more). It applies to both electrical and pneumatic devices in industrial processes handling continuous measurements. The instruments can function as controllers or alert mechanisms.

  • Inspection and Testing Guidelines
    EN 61003-2 outlines detailed performance tests to be conducted either on a routine basis or upon acceptance. These tests cover:

    • Inaccuracy of switching points
    • Inaccuracy of the differential gap (formerly called switching differential)
    • Set point adjustability and indication
    • Dielectric strength (replacing the term "isolation test")
    • Characteristics and switching ranges of multi-position outputs
    • Effects of supply voltage and pressure variations
  • Sampling and Test Conditions
    Tests can be performed on each instrument individually or on samples from production batches, as agreed upon by manufacturer and user. The sequence of testing aims to avoid mutual interference, maintaining the integrity of results.

  • Test Reporting
    Comprehensive documentation of test procedures, conditions, and outcomes must be maintained. This facilitates transparency between manufacturers and end-users in confirming conformity and operational readiness.


Applications

SIST EN 61003-2:2017 is critically valuable for industries utilizing industrial-process control systems, such as:

  • Manufacturing plants requiring strict control over process parameters through robust instrumentation.
  • Chemical processing where precise switching and monitoring devices provide safety alarms and process regulation.
  • Energy production and utilities, ensuring instruments controlling mechanical forces or pressures operate reliably under varying conditions.
  • Automotive and aerospace industries, where pneumatic and electrical instruments are tested to confirm compliance with performance criteria.

Following this standard helps operators guarantee continuous, safe, and effective operation of equipment, minimizing downtime and reducing maintenance risks.


Related Standards

SIST EN 61003-2:2017 is part of the IEC 61003 series and references several foundational documents essential for comprehensive compliance and evaluation:

  • IEC 61003-1:2016 – Methods for evaluating the performance of instruments with analogue inputs and discrete outputs.
  • IEC 61298 Series – General methods and procedures for evaluating process measurement and control devices, consisting of:
    • Part 2: Tests under reference conditions (IEC 61298-2:2008)
    • Part 3: Tests for the effects of influence quantities (IEC 61298-3:2008)
    • Part 4: Evaluation report content (IEC 61298-4)

Together, these standards establish a robust framework for testing, inspecting, and ensuring the performance of industrial-process control instruments.


Keywords: EN 61003-2, industrial-process control systems, analogue inputs, two-position output, multi-position output, inspection guidance, routine testing, electrical instruments, pneumatic instruments, industrial instrumentation standards, dielectric strength, differential gap, performance tests, IEC 61003 series, IEC 61298 series, CLC standards.

Standard

SIST EN 61003-2:2017

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Frequently Asked Questions

SIST EN 61003-2:2017 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Industrial-Process control systems - Instruments with analogue inputs and two- or multi-position outputs - Part 2: Guidance for inspection and routine testing (IEC 61003-2:2016)". This standard covers: IEC 61003-2:2016 gives guidelines for inspection and routine testing of electrical and pneumatic instruments with two- or multi-position output, for instance, for acceptance tests or after repair. It is applicable to electrical and pneumatic industrial-process instruments, using measured values that are continuous signals. The set point value may be either a mechanical (position, force, etc.) or a standard signal. These instruments may be used as controllers or as switches for alarms and other similar purposes. This second edition cancels and replaces the first edition published in 2009. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: - use of the term "two- or multi-position output" instead of "two- or multi-state instrument" (see Scope); - use of the term "differential gap" instead of "switching differential" (see Table 1 No 2); - use of the term "dielectric strength" instead of "isolation test" (see Table 1 No 5). This publication is to be read in conjunction with <a href='https://webstore.iec.ch/publication/25107'>IEC 61003-1:2016, <a href='https://webstore.iec.ch/publication/5156'>IEC 61298-2:2008 and <a href='https://webstore.iec.ch/publication/5157'>IEC 61298-3:2008

IEC 61003-2:2016 gives guidelines for inspection and routine testing of electrical and pneumatic instruments with two- or multi-position output, for instance, for acceptance tests or after repair. It is applicable to electrical and pneumatic industrial-process instruments, using measured values that are continuous signals. The set point value may be either a mechanical (position, force, etc.) or a standard signal. These instruments may be used as controllers or as switches for alarms and other similar purposes. This second edition cancels and replaces the first edition published in 2009. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition: - use of the term "two- or multi-position output" instead of "two- or multi-state instrument" (see Scope); - use of the term "differential gap" instead of "switching differential" (see Table 1 No 2); - use of the term "dielectric strength" instead of "isolation test" (see Table 1 No 5). This publication is to be read in conjunction with <a href='https://webstore.iec.ch/publication/25107'>IEC 61003-1:2016, <a href='https://webstore.iec.ch/publication/5156'>IEC 61298-2:2008 and <a href='https://webstore.iec.ch/publication/5157'>IEC 61298-3:2008

SIST EN 61003-2:2017 is classified under the following ICS (International Classification for Standards) categories: 25.040.40 - Industrial process measurement and control. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN 61003-2:2017 has the following relationships with other standards: It is inter standard links to SIST EN 61003-2:2010. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

SIST EN 61003-2:2017 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-marec-2017
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SIST EN 61003-2:2010
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DOLYHþSR]LFLMVNLPLL]KRGLGHO9RGLOR]DSUHJOHGLQVHULMVNHSUHVNXVH ,(&

Industrial-Process control systems - Instruments with analogue inputs and two- or multi-
position outputs - Part 2: Guidance for inspection and routine testing (IEC 61003-
2:2016)
Systeme der industriellen Prozessleittechnik - Geräte mit analogen Eingängen und Zwei-
oder Mehrpunktverhalten - Teil 2: Leitfaden für Funktionskontrolle und Serienprüfung
(IEC 61003-2:2016)
Système de commande de processus industriels - Instruments avec entrées analogiques
et sorties à deux ou plusieurs positions - Partie 2: Guide pour les inspections et les
essais individuels de série (IEC 61003-2:2016)
Ta slovenski standard je istoveten z: EN 61003-2:2016
ICS:
25.040.40 Merjenje in krmiljenje Industrial process
industrijskih postopkov measurement and control
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD EN 61003-2
NORME EUROPÉENNE
EUROPÄISCHE NORM
November 2016
ICS 25.040.40 Supersedes EN 61003-2:2009
English Version
Industrial-process control systems - Instruments with analogue
inputs and two- or multi-position outputs - Part 2: Guidance for
inspection and routine testing
(IEC 61003-2:2016)
Systèmes de commande de processus industriels - Systeme der industriellen Prozessleittechnik - Geräte mit
Instruments avec entrées analogiques et sorties à deux ou analogen Eingängen und Zwei- oder Mehrpunktverhalten -
plusieurs positions - Partie 2: Conseils pour les inspections Teil 2: Leitfaden für Funktionskontrolle und Serienprüfung
et les essais individuels de série (IEC 61003-2:2016)
(IEC 61003-2:2016)
This European Standard was approved by CENELEC on 2016-07-19. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.

European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2016 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. EN 61003-2:2016 E
European foreword
The text of document 65B/1039/FDIS, future edition 2 of IEC 61003-2, prepared by SC 65B
"Measurement and control devices", of IEC/TC 65 "Industrial-process measurement, control and
automation" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
The following dates are fixed:
• latest date by which the document has to be implemented at (dop) 2017-05-04
national level by publication of an identical national
standard or by endorsement
(dow) 2019-11-04
• latest date by which the national standards conflicting with
the document have to be withdrawn

This document supersedes EN 61003-2:2009.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such
patent rights.
Endorsement notice
The text of the International Standard IEC 61003-2:2016 was approved by CENELEC as a European
Standard without any modification.
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
NOTE 1 When an International Publication has been modified by common modifications, indicated by (mod),
the relevant EN/HD applies.
NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is
available here: www.cenelec.eu.

Publication Year Title EN/HD Year
IEC 61003-1 2016 Industrial-process control systems - EN 61003-1 2016
Instruments with analogue inputs and two-
or multi-position outputs -
Part 1: Methods for evaluating
performance
IEC 61298 series Process measurement and control EN 61298 series
devices - General methods and
procedures for evaluating performance
IEC 61298-2 2008 Process measurement and control EN 61298-2 2008
devices - General methods and
procedures for evaluating performance -
Part 2: Tests under reference conditions
IEC 61298-3 2008 Process measurement and control EN 61298-3 2008
devices - General methods and
procedures for evaluating performance -
Part 3: Tests for the effects of influence
quantities
IEC 61298-4 -  Process measurement and control EN 61298-4 -
devices - General methods and
procedures for evaluating performance -
Part 4: Evaluation report content

IEC 61003-2 ®
Edition 2.0 2016-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Industrial-process control systems – Instruments with analogue inputs and two

or multi-position outputs –
Part 2: Guidance for inspection and routine testing

Systèmes de commande de processus industriels – Instruments avec entrées

analogiques et sorties à deux ou plusieurs positions –

Partie 2: Conseils pour les inspections et les essais individuels de série

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 25.040.40 ISBN 978-2-8322-3389-4

– 2 – IEC 61003-2:2016 © IEC 2016
CONTENTS
FOREWORD . 3
1 Scope . 5
2 Normative references. 5
3 Terms and definitions . 5
4 Sampling for test . 6
5 Performance tests . 6
5.1 General . 6
5.2 Test conditions . 6
5.2.1 Ambient conditions . 6
5.2.2 Supply conditions . 7
5.3 Tests under reference conditions . 7
5.3.1 General . 7
5.3.2 Set point . 7
5.4 Tests for the effects of influence quantities . 7
5.4.1 General . 7
5.4.2 Supply voltage variations . 8
5.4.3 Supply pressure variations . 8
6 Test report and documentation . 8
6.1 General . 8
6.2 Test report and general observations . 8

Table 1 – Test items . 6
Table 2 – Test report and general observations . 9

IEC 61003-2:2016 © IEC 2016 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
INDUSTRIAL-PROCESS CONTROL SYSTEMS –
INSTRUMENTS WITH ANALOGUE INPUTS AND
TWO OR MULTI-POSITION OUTPUTS –

Part 2: Guidance for inspection and routine testing

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not respons
...

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