Ships and marine technology — Shipboard incinerators — Requirements

Navires et technologie maritime — Incinérateurs de bord pour navires — Exigences

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INTERNATIONAL ISO
STANDARD 13617
Second edition
2001-11-15

Ships and marine technology — Shipboard
incinerators — Requirements
Navires et technologie maritime — Incinérateurs de bord pour navires —
Exigences




Reference number
ISO 13617:2001(E)
©
ISO 2001

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ISO 13617:2001(E)
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ISO 13617:2001(E)
Contents Page
Foreword.iv
1 Scope .1
2 Normative references.1
3 Terms and definitions .2
4 General design requirements.3
5 Electrical requirements.6
6 Materials .8
7 Operating controls.8
8 Other requirements .9
9 Testing .10
10 Certification.11
11 Marking .11
12 Quality assurance.11
Annex A (normative) Emission standard for shipboard incinerators with capacities of up to 1 500 kW
on ships subject to MARPOL 73/78 .12
Annex B (normative) Location requirements for incinerators .17
Annex C (informative) Incinerators integrated with heat recovery units .19
Annex D (normative) Flue-gas temperature .20

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ISO 13617:2001(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO
member bodies). The work of preparing International Standards is normally carried out through ISO technical
committees. Each member body interested in a subject for which a technical committee has been established has
the right to be represented on that committee. International organizations, governmental and non-governmental, in
liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical
Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3.
The main task of technical committees is to prepare International Standards. Draft International Standards adopted
by the technical committees are circulated to the member bodies for voting. Publication as an International
Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this International Standard may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 13617 was prepared by Technical Committee ISO/TC 8, Ships and marine technology, Subcommittee SC 3,
Piping and machinery.
This second edition cancels and replaces the first edition (ISO 13617:1995). It was revised for continued
consistency with International Maritime Organization provisions for shipboard incinerators.
Annexes A, B and D form a normative part of this International Standard. Annex C is for information only.

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INTERNATIONAL STANDARD ISO 13617:2001(E)

Ships and marine technology — Shipboard incinerators —
Requirements
1 Scope
This International Standard covers the design, manufacture, performance, operation, functioning and testing of
incinerators intended to incinerate garbage and other shipboard wastes generated during the ship’s normal service
(i.e. maintenance, operational, domestic and cargo associated wastes).
This International Standard applies to incinerator plants with capacities up to 1 500 kW per unit.
This International Standard does not apply to systems on special incinerator ships, e.g. for burning industrial
wastes such as chemicals, manufacturing residues, etc.
It does not address the electrical supply to the unit, nor the foundation connections and stack connections.
This International Standard provides emission requirements in annex A, and fire protection requirements in
annex B. Provisions for incinerators integrated with heat recovery units and provisions for flue gas temperatures
are given in informative annex C and normative annex D, respectively.
This International Standard may involve hazardous materials, operations, and equipment. It does not purport to
address all of the safety problems associated with its use. It is the responsibility of the user of this International
Standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2 Normative references
The following normative documents contain provisions which, through reference in this text, constitute provisions of
this International Standard. For dated references, subsequent amendments to, or revisions of, any of these
publications do not apply. However, parties to agreements based on this International Standard are encouraged to
investigate the possibility of applying the most recent editions of the normative documents indicated below. For
undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC
maintain registers of currently valid International Standards.
International Maritime Organization, International Convention on the Safety of Life at Sea, 1997 (SOLAS), Chapter
II-2, Regulations 3, 26, and 44.
International Maritime Organization, International Convention for the Prevention of Pollution from Ships, 1973, as
modified by the Protocol of 1978 relating thereto (MARPOL 73/78).
IEC 92, Electrical installations in ships
IEC 60092-201:1980, Electrical installations in ships — Part 201: System design — General
IEC 60092-202:1994, Electrical installations in ships — Part 202: System design — Protection
IEC 60092-301:1980, Electrical installations in ships — Part 301: Equipment — Generators and motors
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ISO 13617:2001(E)
IEC 60092-352:1997, Electrical installations in ships — Part 352: Choice and installation of cables for low-voltage
power systems
IEC 60092-503:1975, Electrical installations in ships — Part 503: Special features — A.C. supply systems with
voltages in the range above 1 kV and up to and including 11 kV
IEC 60529:2001, Degrees of protection provided by enclosures (IP Code)
3 Terms and definitions
For the purposes of this International Standard, the following terms and definitions apply.
3.1
cargo-associated waste
all materials which have become wastes as a result of use on board a ship for cargo stowage and handling,
including, but not limited to, dunnage, shoring pallets, lining and packing materials, plywood, paper, cardboard,
wire, and steel strapping
3.2
cargo residues
remnants of any cargo material on board that cannot be placed in proper cargo holds (loading excess and spillage)
or which remains in cargo holds and elsewhere after unloading procedures are completed (unloading residual and
spillage)
3.3
contaminated rags
rags that have been saturated with a substance defined as a harmful substance in certain annexes to
MARPOL 73/78
3.4
domestic waste
all types of food wastes, sewage and wastes generated in the living spaces on board the ship
3.5
fishing gear
any physical device or part thereof or combination of items that may be placed on or in the water with the intended
purpose of capturing, or controlling for subsequent capture, living marine or freshwater organisms
3.6
food wastes
any spoiled or unspoiled victual substances, such as fruits, vegetables, dairy products, poultry, meat products, food
scraps, food particles, and all other materials contaminated by such wastes, generated aboard ship, principally in
the galley and dining areas
3.7
garbage
all kinds of victual, domestic and operational waste excluding fresh fish and parts thereof, generated during the
normal operation of the ship and liable to be disposed of continuously or periodically, except those substances
which are defined or listed in certain annexes to MARPOL 73/78
3.8
incinerators
shipboard facilities for incinerating solid wastes approximating in composition to household waste and liquid wastes
arising from the operation of the ship, e.g., domestic waste, cargo-associated waste, maintenance waste,
operational waste, cargo residues, and fishing gear, etc.
NOTE These facilities may be designed to use or not to use the heat energy produced.
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ISO 13617:2001(E)
3.9
maintenance waste
materials collected by the engine department and the deck department while maintaining and operating the vessel,
such as soot, machinery deposits, scraped paint, deck sweeping, wiping wastes, oily rags, etc.
3.10
operational wastes
all cargo-associated wastes and maintenance waste (including ash and clinkers), and cargo residues defined as
garbage (3.7)
3.11
oily rags
rags which have been saturated with oil as controlled in annex I to MARPOL 73/78
3.12
plastic
a solid material which contains, as an essential ingredient, one or more synthetic organic high polymers and which
is formed (shaped) during either manufacture of the polymer or the fabrication into a finished product by heat
and/or pressure
NOTE Plastics have material properties ranging from hard and brittle to soft and elastic. Plastics are used for a variety of
marine purposes including, but not limited to, packaging (vapour-proof barriers, bottles, containers, liners), ship construction
(fibreglass and laminated structures, siding, piping, insulation, flooring, carpets, fabrics, paints and finishes, adhesives, electrical
and electronic components), disposable eating utensils and cups, bags, sheeting, floats, fishing nets, strapping bands, rope and
line.
3.13
ship
a vessel of any type whatsoever operating in the marine environment and including hydrofoil boats, air-cushioned
vehicles, and submersibles, floating craft and fixed or floating platforms
3.14
sludge oil
sludge from fuel and lubricating oil separators, waste lubricating oil from main and auxiliary machinery, waste oil
from bilge water separators, drip-trays, etc.
3.15
waste
useless, unneeded or superfluous matter, which is to be discarded
4 General design requirements
4.1 Piping
Piping for fuel and sludge oil shall be constructed of seamless steel of adequate strength and to the satisfaction of
the Administration. Short lengths of steel, or annealed copper nickel, nickel copper, or copper pipe and tubing may
be used at the burners. The use of non-metallic materials for fuel lines is prohibited. Valves and fittings may be
threaded in sizes up to and including 60 mm outer diameter, but threaded unions are not to be used on pressure
lines in sizes 33 mm outer diameter and over.
4.2 Rotating parts
All rotating or moving mechanical and exposed electrical parts shall be protected by guards or shields against
accidental contact by personnel in the vicinity of the incinerator.
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ISO 13617:2001(E)
4.3 Insulation and cooling
4.3.1 Incinerator walls are to be protected with insulated fire bricks/refractory and a cooling system. The outside
surface temperature of the incinerator casing being touched during normal operations shall not exceed 20 °C
above the ambient temperature.
4.3.2 The refractory shall be resistant to thermal shocks and resistant to normal ship’s vibration. The refractory
design temperature shall be equal to the combustion chamber design temperature plus 20 % (see 4.12).
4.3.3 The outside surface of combustion chamber(s) shall be shielded from contact such that personnel will not
be exposed to extreme heat of more than 20 °C above the ambient temperature, or direct contact with surface
temperatures exceeding 60 °C.
EXAMPLE 1 Double jacketing with an air space between jackets
EXAMPLE 2 Expanded metal jacketing
4.4 Corrosion
Incinerating systems shall be designed such that corrosion will be minimized on the inside of the systems.
4.5 Liquid waste incineration
In systems equipped for incinerating liquid wastes, safe ignition and maintenance of combustion shall be ensured,
e.g., by a supplementary burner using gas oil/diesel oil or equivalent.
4.6 Combustion chamber
The combustion chamber(s) shall be designed for easy maintenance of all internal parts including the refractory
and insulation.
4.7 Combustion pressure
The pressure in the furnace under all circumstances shall be lower than the ambient pressure in the space where
the incinerator is installed to ensure that the combustion process takes place under negative pressure. A flue gas
fan may be fitted to provide negative pressure.
4.8 Charging solid waste
The incinerating furnace may be charged with solid waste either by hand or automatically. In every case, fire
dangers shall be avoided and charging shall be possible without danger to the operating personnel.
EXAMPLE 1 Where charging is carried out by hand, a charging lock could be provided which ensures that the charging
space is isolated from the fire box as long as the filling hatch is open.
EXAMPLE 2 Where charging is not effected through a charging lock, an interlock could be installed to prevent the charging
door from opening while the incinerator is in operation with burning of garbage in progress, or while the furnace temperature is
above 220 °C.
4.9 Feeding system
Incinerators equipped with a feeding sluice or system shall ensure that the material charged will move to the
combustion chamber. Such systems shall be designed such that both the operator and environment are protected
from hazardous exposure.
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ISO 13617:2001(E)
4.10 Ash removal
Interlocks shall be installed to prevent ash removal doors from opening while burning is in progress or while the
furnace temperature is above 220 °C.
4.11 Observation port
The incinerator shall be provided with a safe observation port of the combustion chamber in order to provide visual
control of the burning process and waste accumulation in the combustion chamber. Neither heat, flame nor
particles shall be able to pass through the observation port.
EXAMPLE An example of a safe observation port is high-temperature glass with a metal closure.
4.12 Design temperature values
The incinerator system shall be designed and constructed for operation under the following conditions:
 maximum flue-gas-outlet temperature of combustion chamber: 1 200 °C;
 minimum flue-gas-outlet temperature of combustion chamber: 850 °C;
 preheat temperature of combustion chamber: 650 °C.
Preheating is not required in batch-loaded incinerators. However, in batch-loaded incinerators without preheating,
the incinerator shall be so designed that the temperature in the actual combustion space reaches 600 °C within
5 min after starting.
4.13 Prepurging and post-purging
Incinerator controls shall include the following purge cycles.
 Prepurge, before ignition: at least four air changes in the chamber(s) and stack, but not
less than 15 s.
 Time between restarts: at least four air changes in the chamber(s) and stack, but not
less than 15 s.
 Post-purge, after shut-off of fuel oil: not less than 15 s after the closing of the fuel-oil valve.
4.14 Volume fraction of oxygen in discharge gas
Incinerators shall be designed so that incineration produces a minimum of 6 % mass fraction of oxygen (measured
in dry flue gas) in the discharge gases.
4.15 Warning plate(s)
The incinerator shall have warning plates attached in a prominent location on the unit, warning against
unauthorized opening of doors to combustion chamber(s) during operation and against overloading the incinerator
with garbage.
4.16 Instruction plate(s)
The incinerator shall have (an) instruction plate(s) attached in a prominent location on the unit that clearly
explain(s) the procedures for the following operations:
 cleaning ashes and slag from the combustion chamber(s) and cleaning of combustion air openings before
starting the incinerator (where applicable);
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ISO 13617:2001(E)
 operating procedures and instructions, including proper start-up procedures, normal shut-down procedures,
emergency shutdown procedures, and procedures for loading garbage (where applicable).
4.17 Flue-gas cooling
To avoid building up of dioxins, the flue gas shall be shock-cooled to a maximum (350 °C) within 2,5 m from the
flue-gas outlet of the combustion chamber.
5 Electrical requirements
5.1 General requirements
Incinerator electrical components and installations, including controls, safety devices, cables, and burners, shall
comply with International Electrotechnical Commission (IEC) Standards, particularly IEC 92.
5.2 Disconnects
A disconnecting means capable of being locked in the open position shall be installed at an accessible location at
the incinerator so that the incinerator can be disconnected from all sources of potential. This disconnecting means
shall be an integral part of the incinerator or adjacent to it (see 7.1).
5.3 Live parts
All uninsulated live metal parts shall be guarded to avoid accidental contact.
5.4 Failure design
The electrical equipment shall be arranged so that failure of this equipment will cause the fuel supply to be shut off.
5.5 Control-circuit connections
All electrical contacts of every safety device installed in the control circuit shall be electrically connected in series.
However, special consideration shall be given to arrangements when certain devices are wired in parallel.
5.6 Component voltage ratings
All electrical components and devices shall have a voltage rating commensurate with the supply voltage of the
control system.
5.7 Weather endurance
All electrical devices and electric equipment exposed to the weather shall be designed and installed according to
IEC 92-201:1980, Table V.
5.8 Control device testing and acceptance
All electrical and mechanical control devices shall be of a type tested and accepted by a nationally recognized
testing agency, according to International Standards.
5.9 Control-circuit design
The design of the control circuits shall be such that limit and primary safety controls shall directly open a circuit that
functions to interrupt the supply of fuel to combustion units.
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ISO 13617:2001(E)
5.10 Overcurrent protection
5.10.1 Conductors for interconnecting wiring that is smaller than the supply conductors shall be provided with
overcurrent protection based on the size of the smallest interconnecting conductors external to any control box,
according to IEC 92-202 (1980 edition with amendment).
5.10.2 Overcurrent protection for interconnecting wiring shall be located at the point where the smaller conductors
connect to the larger conductors. However, overall overcurrent protection is acceptable if it is sized on the basis of
the smallest conductors of the interconnecting wiring, or according to IEC 92-202.
5.10.3 Overcurrent protection devices shall be accessible and their function shall be identified.
5.11 Motors
5.11.1 All electric motors shall have enclosures corresponding to the environment where they are located. At least
IP 44, according to IEC 60-529.
5.11.2 Motors shall be provided with a corrosion-resistant nameplate specifying information in accordance with
IEC 92-301.
5.11.3 Motors shall be provided with running protection by means of integral thermal protection, by overcurrent
devices, or a combination of both in accordance with a manufacturer’s instruction that shall be in accordance with
IEC 92-202.
5.11.4 Motors shall be rated for continuous duty and shall be designed for an ambient temperature of 45 °C or
higher.
5.11.5 All motors shall be provided with terminal leads or terminal screws in terminal boxes integral with, or
secured to, the motor frames.
5.12 Ignition systems
5.12.1 When automatic electric ignition is provided, it shall be accomplished by means of a high-voltage electric
spark, a high-energy electric spark, or a glow coil.
5.12.2 Ignition transformers shall have an enclosure corresponding to the environment where they are located. At
least IP 44 according to IEC 529.
5.12.3 The ignition cable shall conform to the requirements of IEC 92-503.
5.13 Wiring
All wiring on shipboard incinerators shall be rated and selected in accordance with IEC 92-352.
5.14 Bonding
5.14.1 Means shall be provided for grounding the major metallic frame or assembly of the incinerators. Noncurrent
carrying enclosures, frames, and similar parts of all electrical components and devices shall be bonded to the main
frame or assembly of the incinerator. Electrical components that are bonded by their installation do not require a
separate bonding conductor.
5.14.2 When an insulated conductor is used to bond electrical components and devices, it shall show a
continuous green colour, with or without a yellow stripe.
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ISO 13617:2001(E)
6 Materials
The materials used in the individual parts of the incinerator shall be suitable for the intended application with
respect to heat resistance, mechanical properties, oxidation, corrosion, etc. as in other auxiliary marine equipment.
7 Operating controls
7.1 Disconnect switch
The entire unit shall be capable of being disconnected from all sources of electricity by means of one disconnect
switch located near the incinerator (see 5.2).
7.2 Emergency stop switch
There shall be an emergency stop switch located outside the compartment that stops all power to the equipment.
The emergency stop switch shall also be able to stop all power to the fuel pumps. If the incinerator is equipped with
a flue gas fan, the fan shall be capable of being restarted independently of the other equipment on the incinerator.
7.3 Control equipment failures
7.3.1 General provisions
Control equipment shall be designed so that any failure of the equipment listed in 7.3.2 to 7.3.4 will prevent
continued operation of the incinerator and cause the fuel supply to stop.
7.3.2 Safety thermostat/draft
7.3.2.1 A flue-gas temperature controller, with a sensor placed in the flue-gas duct, shall be provided that will
secure the burner if the flue-gas temperature exceeds the temperature set by the manufacturer for the specific
design.
7.3.2.2 A combustion-temperature controller, with a sensor placed in the combustion chamber, shall be
provided that will shut down the burner if the combustion chamber temperature exceeds the maximum
temperature.
7.3.2.3 A negative pressure switch shall be provided to monitor the draft and the negative pressure in the
combustion chamber. The purpose of this negative pressure switch is to ensure that there is sufficient
draft/negative pressure in the incinerator during operations. The circuit to the program relay for the burner will be
opened and an alarm activated before the negative pressure rises to atmospheric pressure.
7.3.3 Flame failure/low oil pressure
7.3.3.1 The incinerator shall have a flame safeguard control consisting of a flame sensing element and
associated equipment for shut down of the unit in the event of ignition failure and flame failure during the firing
cycle. The flame safeguard control shall be designed so that the failure of any component will cause a safety shut
down.
7.3.3.2 The flame safeguard control shall be capable of closing the fuel valves in not more than 4 s after a
flame failure.
7.3.3.3 The flame safeguard control shall provide a trial-for-ignition period of not more than 10 s during which
fuel may be supplied to establish flame. If flame is not established within 10 s, the fuel supply to the burners shall
be immediately shut off automatically.
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ISO 13617:2001(E)
7.3.3.4 Whenever the flame safeguard control has operated because of failure of ignition, flame failure, or
failure of any component, only one automatic restart may be provided. If this is not successful then manual reset of
the flame safeguard control shall be required for restarting.
7.3.3.5 Flame safeguard controls of the thermostatic type, such as stack switches and pyrostats operated by
means of an open bimetallic helix, are prohibited.
7.3.3.6 If fuel oil pressure drops below that set by the manufacturer, a failure and lock out of the programme
relay shall result. This also applies to a sludge oil burner. (This applies where pressure is important for the
combustion process or a pump is not an integral part of the burner.)
7.3.4 Loss of power condition
A loss of power to the incinerator control/alarm panel (not remote alarm panel), shall cause the system to shut
down.
7.4 Fuel-control valves
Two fuel-control solenoid valves shall be provided in series in the fuel supply line to each burner. On multiple
burner units, a valve on the main fuel supply line and a valve at each burner will satisfy this requirement. The
valves shall be connected electrically in parallel so that both operate simultaneously.
7.5 Alarms and indicators
An outlet for an audible alarm shall be provided for connection to a local alarm system or a central alarm system
When a failure occurs, a visible indicator shall show what caused the failure. (The indicator may cover more than
one fault condition.) The visible indicators shall be designed so that, where failure is a safety-related shutdown,
manual reset is required.
7.6 Fire box cooling
After shutdown of the oil burner, provision shall be made for the fire box to cool sufficiently.
EXAMPLE The exhaust fan or ejector could be designed to continue to operate.
An exhaust fan or ejector, if installed, should not continue to operate after an emergency manual shut down.
8 Other requirements
8.1 Instructions and maintenance manual
A complete instruction and maintenance manual with drawings, electric diagrams, spare parts list, etc. shall be
furnished
...

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