IEC 60512-8-3:2018
(Main)Connectors for electrical and electronic equipment - Tests and measurements - Part 8-3: Static load tests (fixed connectors) - Test 8c: Robustness of actuating lever
Connectors for electrical and electronic equipment - Tests and measurements - Part 8-3: Static load tests (fixed connectors) - Test 8c: Robustness of actuating lever
IEC 60512-8-3:2018 Lorsque la spécification particulière (de produit) l’exige, la présente partie de l'IEC 60512 est utilisée pour les essais des connecteurs qui entrent dans le domaine d’application du comité d’études 48 de l'IEC. Elle peut aussi être utilisée pour des dispositifs similaires, lorsqu’une spécification particulière (de produit) le spécifie. L’objet de ce document est de détailler une méthode d’essai normalisée pour évaluer la robustesse de l’ergot d’activation d’un mécanisme d’accouplement ou de relâchement de la connexion. Cette deuxième édition annule et remplace la première édition parue en 2011. La présente édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente: La présente édition reflète l'IEC 60512-1-101, Spécification particulière cadre et le paragraphe 4.2 (Préparation du spécimen) est amélioré. Mots clés: connecteurs, Essais de charge statique (embases)
Connecteurs pour équipements électriques et électroniques - Essais et mesures - Partie 8-3: Essais de charge statique (embases) - Essai 8c: Robustesse de l'ergot d'activation
IEC 60512-8-3:2018 Lorsque la spécification particulière (de produit) l’exige, la présente partie de l'IEC 60512 est utilisée pour les essais des connecteurs qui entrent dans le domaine d’application du comité d’études 48 de l'IEC. Elle peut aussi être utilisée pour des dispositifs similaires, lorsqu’une spécification particulière (de produit) le spécifie. L’objet de ce document est de détailler une méthode d’essai normalisée pour évaluer la robustesse de l’ergot d’activation d’un mécanisme d’accouplement ou de relâchement de la connexion. Cette deuxième édition annule et remplace la première édition parue en 2011. La présente édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente: La présente édition reflète l'IEC 60512-1-101, Spécification particulière cadre et le paragraphe 4.2 (Préparation du spécimen) est amélioré. Mots clés: connecteurs, Essais de charge statique (embases)
General Information
- Status
- Published
- Publication Date
- 11-Jan-2018
- Technical Committee
- SC 48B - Electrical connectors
- Current Stage
- PPUB - Publication issued
- Start Date
- 12-Jan-2018
- Completion Date
- 16-Feb-2018
Relations
- Effective Date
- 05-Sep-2023
Overview
IEC 60512-8-3:2018 is an international standard published by the International Electrotechnical Commission (IEC) that specifies standardized static load test methods for assessing the robustness of actuating levers on fixed connectors used in electrical and electronic equipment. This part of the IEC 60512 series focuses specifically on Test 8c: Robustness of actuating lever to ensure reliable mating and release mechanisms in connectors.
This second edition, published in 2018, replaces the 2011 version and incorporates technical revisions to improve specimen preparation and testing methods for actuating levers on connectors. Adhering to this standard helps manufacturers and testing laboratories ensure connector durability and performance under mechanical stress conditions.
Key Topics
Scope and Purpose
IEC 60512-8-3 is applied when product specifications require testing connectors within the scope of IEC Technical Committee 48. It can also be used for similar devices where detailed product specifications direct. The standard describes test methods designed to evaluate the mechanical strength and durability of actuating levers that operate connector coupling or release mechanisms.Test Equipment and Specimen Preparation
Test equipment must include appropriate fixtures for securely mounting the connector specimen, typically installed in a panel or chassis cut-out per product details. Specimens must have mating/release mechanisms with actuating levers ready for testing.Static Load Tests on Actuating Lever
Two main test methods evaluate lever robustness:- Test Method A: Force Application
Force is applied at the lever tip in multiple directions, including:- Perpendicular to the lever axis within the plane of lever travel at end positions
- Perpendicular to the lever axis and surface plane
- Axially towards and away from the lever pivot
Forces are gradually increased to a specified value and held for one minute.
- Test Method B: Torque Application
Torque is applied around the lever axis in both directions for one minute to assess resistance against misuse beyond normal operation.
- Test Method A: Force Application
Pre-conditioning and Recovery
If required by product specifications, specimens undergo environmental or mechanical pre-conditioning prior to testing, with possible recovery periods post-testing to simulate real-world conditions.Measurement and Examination
The test process includes:- Initial and final visual examinations to check for damage or deformation
- Functional tests to verify operational characteristics remain intact
- Optional sealing or ingress protection tests per relevant IEC standards (e.g., IEC 60512-14 series, IEC 60529)
Specification Details
Test parameters that must be specified within product standards or detail specifications include method choice, force/torque values, specimen quantity, fixture design, mounting procedures, and measurement criteria.
Applications
IEC 60512-8-3:2018 is essential in industries where reliable connectivity is critical under mechanical stress, such as:
Electrical and Electronic Equipment Manufacturing
Ensuring fixed connectors endure mechanical forces during installation, use, or accidental misuse.Automotive and Aerospace Connector Testing
Verifying connector coupling mechanisms maintain durability in harsh environments and vibration conditions.Industrial Machinery and Automation Systems
Validating connector actuating levers resist damage during frequent mating and unmating cycles or exposure to mechanical loads.Quality Assurance and Certification Labs
Providing standardized test methodology to certify connector products meet international mechanical robustness requirements.
By implementing these tests, manufacturers improve product reliability, reduce field failures, and comply with international conformity assessment protocols.
Related Standards
- IEC 60512-1 – General tests and measurement methods for connectors, including visual examination (Test 1a) referenced in IEC 60512-8-3.
- IEC 60512-14 series – Sealing tests applicable for connectors after mechanical load testing to verify environmental protection.
- IEC 60529 – Degrees of protection provided by enclosures (IP Code), often used to assess ingress protection once mechanical robustness is confirmed.
- IEC 60512-1-101 – Blank detail specification providing a framework aligned with the technical requirements of this part’s specimen preparation and testing methods.
Keywords: IEC 60512-8-3, static load tests, connector actuating lever robustness, fixed connectors, electrical connector testing, IEC connector standards, mechanical durability tests, connector mating mechanism, test method A, test method B, force application, torque application, international electrotechnical standards, connector quality assurance.
Frequently Asked Questions
IEC 60512-8-3:2018 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Connectors for electrical and electronic equipment - Tests and measurements - Part 8-3: Static load tests (fixed connectors) - Test 8c: Robustness of actuating lever". This standard covers: IEC 60512-8-3:2018 Lorsque la spécification particulière (de produit) l’exige, la présente partie de l'IEC 60512 est utilisée pour les essais des connecteurs qui entrent dans le domaine d’application du comité d’études 48 de l'IEC. Elle peut aussi être utilisée pour des dispositifs similaires, lorsqu’une spécification particulière (de produit) le spécifie. L’objet de ce document est de détailler une méthode d’essai normalisée pour évaluer la robustesse de l’ergot d’activation d’un mécanisme d’accouplement ou de relâchement de la connexion. Cette deuxième édition annule et remplace la première édition parue en 2011. La présente édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente: La présente édition reflète l'IEC 60512-1-101, Spécification particulière cadre et le paragraphe 4.2 (Préparation du spécimen) est amélioré. Mots clés: connecteurs, Essais de charge statique (embases)
IEC 60512-8-3:2018 Lorsque la spécification particulière (de produit) l’exige, la présente partie de l'IEC 60512 est utilisée pour les essais des connecteurs qui entrent dans le domaine d’application du comité d’études 48 de l'IEC. Elle peut aussi être utilisée pour des dispositifs similaires, lorsqu’une spécification particulière (de produit) le spécifie. L’objet de ce document est de détailler une méthode d’essai normalisée pour évaluer la robustesse de l’ergot d’activation d’un mécanisme d’accouplement ou de relâchement de la connexion. Cette deuxième édition annule et remplace la première édition parue en 2011. La présente édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente: La présente édition reflète l'IEC 60512-1-101, Spécification particulière cadre et le paragraphe 4.2 (Préparation du spécimen) est amélioré. Mots clés: connecteurs, Essais de charge statique (embases)
IEC 60512-8-3:2018 is classified under the following ICS (International Classification for Standards) categories: 31.220.01 - Electromechanical components in general. The ICS classification helps identify the subject area and facilitates finding related standards.
IEC 60512-8-3:2018 has the following relationships with other standards: It is inter standard links to IEC 60512-8-3:2011. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
IEC 60512-8-3:2018 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
IEC 60512-8-3 ®
Edition 2.0 2018-01
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Connectors for electrical and electronic equipment – Tests and measurements –
Part 8-3: Static load tests (fixed connectors) – Test 8c: Robustness of actuating
lever
Connecteurs pour équipements électriques et électroniques – Essais et mesures –
Partie 8-3: Essais de charge statique (embases) – Essai 8c: Robustesse de l'ergot
d'activation
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IEC 60512-8-3 ®
Edition 2.0 2018-01
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Connectors for electrical and electronic equipment – Tests and measurements –
Part 8-3: Static load tests (fixed connectors) – Test 8c: Robustness of actuating
lever
Connecteurs pour équipements électriques et électroniques – Essais et mesures –
Partie 8-3: Essais de charge statique (embases) – Essai 8c: Robustesse de l'ergot
d'activation
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 31.220.01 ISBN 978-2-8322-5255-0
– 2 – IEC 60512-8-3:2018 © IEC 2018
CONTENTS
FOREWORD . 3
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 5
4 Preparations . 5
4.1 Test equipment . 5
4.2 Preparation of specimen . 5
4.3 Mounting of specimen . 6
5 Test / measuring method . 6
5.1 Pre-conditioning . 6
5.2 Initial measurements . 6
5.3 Tests . 6
5.4 Recovery . 7
5.5 Final measurements . 7
6 Details to be specified . 8
Bibliography . 9
Figure 1 – Details of force application . 7
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT –
TESTS AND MEASUREMENTS –
Part 8-3: Static load tests (fixed connectors) –
Test 8c: Robustness of actuating lever
FOREWORD
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patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60512-8-3 has been prepared by subcommittee 48B: Electrical
connectors, of IEC technical committee 48: Electrical connectors and mechanical structures
for electrical and electronic equipment.
This second edition cancels and replaces the first edition published in 2011. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) This edition reflects IEC 60512-1-101, Blank detail specification.
b) Subclause 4.2 (Preparation of specimen) is improved.
– 4 – IEC 60512-8-3:2018 © IEC 2018
The text of this International Standard is based on the following documents:
FDIS Report on voting
48B/2615/FDIS 48B/2622/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 60512 series, published under the general title Connectors for
electrical and electronic equipment – Tests and measurements, can be found on the IEC
website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT –
TESTS AND MEASUREMENTS –
Part 8-3: Static load tests (fixed connectors) –
Test 8c: Robustness of actuating lever
1 Scope
This part of IEC 60512, when required by the detail (product) specification, is used for testing
connectors within the scope of IEC technical committee 48. It may also be used for similar
devices, when specified in a detail (product) specification.
The object of this document is to detail a standard test method to assess the robustness of
the actuating lever of a connector mating or release mechanism.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60512-1, Connectors for electrical and electronic equipment – Tests and measurements –
Part 1: General
IEC 60512-1-1, Connectors for electrical and electronic equipment – Tests and measurements
– Part 1-1: General Examination – Test 1a: Visual examination
3 Terms and definitions
For the purposes of this document, the terms and definitions from IEC 60512-1 apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
4 Preparations
4.1 Test equipment
A suitable test device and appropriate fixture shall be used.
4.2 Preparation of specimen
A specimen of connector or similar device shall be equipped with a mating/release
mechanism (latching/unlatching) including an actuating lever.
The number of specimens to prepare shall be as specified in the detail (product) specification
– 6 – IEC 60512-8-3:2018 © IEC 2018
4.3 Mounting of specimen
Mounting of the specimen shall be as specified in the detail (product) specification.
Unless otherwise specified, the specimen shall be mounted in the normal manner, using the
normal panel or chassis cut-out as laid down in the detail (product) specification.
The panel or chassis should be strong enough to sustain the applied forces. The length and
width of the panel or chassis should be longer and wider enough than the contour of the
specimen.
5 Test / measuring method
5.1 Pre-conditioning
Specimens shall be subject to the preconditioning as specified in the detail (product)
specification.
5.2 Initial measurements
Visual examination according to IEC 60512-1-1 shall be done.
5.3 Tests
Test shall be carried out using the following test methods as specified in the detail product
specification.
Test method (A and/or B) and test procedure (in sequence or independent) shall be described
in the detail product specification.
a) Test method A: Force
Force specified in the detail (product) specification shall be applied at the tip of the actuating
lever. This force shall be applied in each of the following directions (see Figure 1):
– perpendicular to the lever axis and in the plane
...




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