EN 62282-5-1:2012
(Main)Fuel cell technologies - Part 5-1: Portable fuel cell power systems - Safety
Fuel cell technologies - Part 5-1: Portable fuel cell power systems - Safety
IEC 62282-5-1:2012(E) covers construction, marking and test requirements for portable fuel cell power systems intended to produce electrical power. Applies to a.c. and d.c. type portable fuel cell power systems, with a rated output voltage not exceeding 600 V a.c., or 850 V d.c. for indoor and outdoor use. The major technical changes with respect to the first edition are as follows: - referencing an alternative test method; reduction of the limit on flammable atmospheres; - consideration of additional effluents and criteria to establish if a system is suitable for indoor or outdoor operation; - revision of specific criteria for oxygen detector sensor performance; - new test method and new drop heights; addition of a table giving limits on emission of effluents. Keywords: fuel cell
Brennstoffzellentechnologien - Teil 5-1: Portable Brennstoffzellen-Energiesysteme - Sicherheit
Technologies des piles à combustible - Partie 5-1: Systèmes à piles à combustible portables - Sécurité
Tehnologija gorivnih celic - 5-1. del: Naprave s prenosnimi gorivnimi celicami - Varnost
Ta del standarda IEC 62282 zajema zahteve za gradnjo, označevanje in preskušanje naprav s prenosnimi gorivnimi celicami. Te naprave z gorivnimi celicami so premične in niso pritrjene ali drugače nameščene na določeni lokaciji. Naprave s prenosnimi gorivnimi celicami so namenjene proizvodnji električne energije. Ta standard se uporablja za notranje ali zunanje naprave s prenosnimi gorivnimi celicami z izmenično ali enosmerno napetostjo, katerih nazivna izhodna efektivna napetost je manjša od 600 V izmenično ali 850 V enosmerno. Te naprave s prenosnimi gorivnimi celicami se ne smejo uporabljati na nevarnih lokacijah iz standarda IEV 426-03-01, razen če se sprejmejo dodatni zaščitni ukrepi v skladu s standardom IEC 60079-0. Ta standard se ne uporablja za naprave s prenosnimi gorivnimi celicami, a) ki so trajno priključene na sistem za distribucijo električne energije, b) ki so trajno priključene na sistem za distribucijo goriva, c) ki izvažajo električno energijo v omrežje, d) za pogon cestnih vozil, e) za uporabo na potniških letalih. Gorivne celice, ki omogočajo polnjenje akumulatorja hibridnih vozil, pri katerih akumulator zagotavlja električno energijo za pogon vozila, ne spadajo na področje uporabe tega standarda. Na področje uporabe tega standarda spadajo naslednja goriva in energenti: – zemeljski plin; – utekočinjeni naftni plini, kot sta propan in butan; – tekoči alkoholi, npr. metanol, etanol; – bencin; – dizelsko gorivo – kerozin; – vodik; – kovine (npr. Mg, Al ali Zn) ali kovinske zlitine, potopljene v elektrolit (npr. vodne raztopine soli ali alkalij) v zraku ali kisiku; – kemični hidridi. Ta standard ne izključuje uporabe podobnih goriv ali oksidantov iz drugih virov razen zraka, če se posebne nevarnosti obravnavajo v dodatnih zahtevah.
General Information
- Status
- Withdrawn
- Publication Date
- 22-Nov-2012
- Withdrawal Date
- 22-Oct-2015
- Technical Committee
- CLC/SR 105 - Fuel cell technologies
- Drafting Committee
- IEC/TC 105 - IEC_TC_105
- Current Stage
- 9960 - Withdrawal effective - Withdrawal
- Start Date
- 17-May-2021
- Completion Date
- 17-May-2021
Relations
- Replaces
EN 62282-5-1:2007 - Fuel cell technologies - Part 5-1: Portable fuel cell power systems - Safety - Effective Date
- 29-Jan-2023
- Effective Date
- 01-May-2018
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Frequently Asked Questions
EN 62282-5-1:2012 is a standard published by CLC. Its full title is "Fuel cell technologies - Part 5-1: Portable fuel cell power systems - Safety". This standard covers: IEC 62282-5-1:2012(E) covers construction, marking and test requirements for portable fuel cell power systems intended to produce electrical power. Applies to a.c. and d.c. type portable fuel cell power systems, with a rated output voltage not exceeding 600 V a.c., or 850 V d.c. for indoor and outdoor use. The major technical changes with respect to the first edition are as follows: - referencing an alternative test method; reduction of the limit on flammable atmospheres; - consideration of additional effluents and criteria to establish if a system is suitable for indoor or outdoor operation; - revision of specific criteria for oxygen detector sensor performance; - new test method and new drop heights; addition of a table giving limits on emission of effluents. Keywords: fuel cell
IEC 62282-5-1:2012(E) covers construction, marking and test requirements for portable fuel cell power systems intended to produce electrical power. Applies to a.c. and d.c. type portable fuel cell power systems, with a rated output voltage not exceeding 600 V a.c., or 850 V d.c. for indoor and outdoor use. The major technical changes with respect to the first edition are as follows: - referencing an alternative test method; reduction of the limit on flammable atmospheres; - consideration of additional effluents and criteria to establish if a system is suitable for indoor or outdoor operation; - revision of specific criteria for oxygen detector sensor performance; - new test method and new drop heights; addition of a table giving limits on emission of effluents. Keywords: fuel cell
EN 62282-5-1:2012 is classified under the following ICS (International Classification for Standards) categories: 27.070 - Fuel cells. The ICS classification helps identify the subject area and facilitates finding related standards.
EN 62282-5-1:2012 has the following relationships with other standards: It is inter standard links to EN 62282-5-1:2007, EN IEC 62282-5-100:2018. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN 62282-5-1:2012 is associated with the following European legislation: EU Directives/Regulations: 2006/95/EC, 2014/35/EU, 2014/53/EU. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
EN 62282-5-1:2012 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-marec-2013
Tehnologija gorivnih celic - 5-1. del: Naprave s prenosnimi gorivnimi celicami -
Varnost
Fuel cell technologies - Part 5-1: Portable fuel cell power systems - Safety
Brennstoffzellentechnologien - Teil 5-1: Portable Brennstoffzellen-Energiesysteme -
Sicherheit
Technologies des piles à combustible - Partie 5-1: Systèmes à piles à combustible
portables - Sécurité
Ta slovenski standard je istoveten z: EN 62282-5-1:2012
ICS:
27.070 Gorilne celice Fuel cells
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD
EN 62282-5-1
NORME EUROPÉENNE
November 2012
EUROPÄISCHE NORM
ICS 27.070 Supersedes EN 62282-5-1:2007
English version
Fuel cell technologies -
Part 5-1: Portable fuel cell power systems -
Safety
(IEC 62282-5-1:2012)
Technologies des piles à combustible - Brennstoffzellentechnologien -
Partie 5-1: Systèmes à piles à Teil 5-1: Portable Brennstoffzellen-
combustible portables - Energiesysteme -
Sécurité Sicherheit
(CEI 62282-5-1:2012) (IEC 62282-5-1:2012)
This European Standard was approved by CENELEC on 2012-10-23. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the CEN-CENELEC Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the CEN-CENELEC Management Centre has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany,
Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
Management Centre: Avenue Marnix 17, B - 1000 Brussels
© 2012 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 62282-5-1:2012 E
Foreword
The text of document 105/396/FDIS, future edition 2 of IEC 62282-5-1, prepared by IEC/TC 105 "Fuel cell
technologies" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
The following dates are fixed:
(dop) 2013-07-23
• latest date by which the document has
to be implemented at national level by
publication of an identical national
standard or by endorsement
• latest date by which the national (dow) 2015-10-23
standards conflicting with the
document have to be withdrawn
This document supersedes EN 62282-5-1:2007.
1:2007:
normative references and definitions have been updated (e.g., hazardous locations, micro fuel cell
power systems, transportable equipment, etc.);
subclause 4.2.2 has been updated referencing an alternative test method in response to a comment;
the limit on flammable atmospheres has been reduced from 50 % of LFL to 25 % of LFL in 4.5.4 and in
7.20;
subclause 4.14 and the corresponding tests in 7.22 have been updated to include more effluents and
criteria to establish if a system is suitable for indoor or outdoor operation;
specific criteria for oxygen detector sensor performance requirements have been revised in 7.21;
subclause 7.18 has been updated with a new test method and new drop heights in response to
comments;
Table 1 has been added giving limits on emission of effluents using limits drawn from the micro fuel cell
power system standard.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such patent
rights.
This standard covers the Principle Elements of the Safety Objectives for Electrical Equipment Designed
for Use within Certain Voltage Limits (LVD - 2006/95/EC).
- 3 - EN 62282-5-1:2012
Endorsement notice
The text of the International Standard IEC 62282-5-1:2012 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards indicated:
IEC 60439-1 NOTE Harmonized as EN 60439-1.
IEC 62282-6-100 NOTE Harmonized as EN 62282-6-100.
ISO 15156-1 NOTE Harmonized as EN ISO 15156-1.
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year
IEC 60034 Series Rotating electrical machines EN 60034 Series
IEC 60068-2-75 - Environmental testing - EN 60068-2-75 -
Part 2-75: Tests - Test Eh: Hammer tests
IEC 60079-0 - Explosive atmospheres - EN 60079-0 -
Part 0: Equipment - General requirements
IEC 60079-2 - Explosive atmospheres - EN 60079-2 -
Part 2: Equipment protection by pressurized
enclosure "p"
IEC 60079-10 - Electrical apparatus for explosive gas EN 60079-10 -
atmospheres -
Part 10: Classification of hazardous areas
IEC 60079-15 - Explosive atmospheres - EN 60079-15 -
Part 15: Equipment protection by type of
protection "n"
IEC 60079-20-1 - Explosive atmospheres - EN 60079-20-1 -
Part 20-1: Material characteristics for gas and
vapour classification - Test methods and data
IEC 60079-29-1 - Explosive atmospheres - EN 60079-29-1 -
Part 29-1: Gas detectors - Performance
requirements of detectors for flammable
gases
IEC 60086-4 - Primary batteries - EN 60086-4 -
Part 4: Safety of lithium batteries
IEC 60204-1 (mod) 2005 Safety of machinery - Electrical equipment of EN 60204-1 2006
machines - + corr. February 2010
Part 1: General requirements
IEC 60216-4-1 - Electrical insulating materials - Thermal EN 60216-4-1 -
endurance properties -
Part 4-1: Ageing ovens - Single-chamber
ovens
IEC 60335-1 (mod) 2010 Household and similar electrical appliances - EN 60335-1 2012
+ corr. July 2010 Safety -
+ corr. April 2011 Part 1: General requirements
IEC 60364-4-41 - Low-voltage electrical installations - HD 60364-4-41 -
Part 4-41: Protection for safety - Protection
against electric shock
IEC 60529 - Degrees of protection provided by enclosures - -
(IP Code)
- 5 - EN 62282-5-1:2012
Publication Year Title EN/HD Year
IEC 60664-1 - Insulation coordination for equipment within EN 60664-1 -
low-voltage systems -
Part 1: Principles, requirements and tests
IEC 60695-2-11 - Fire hazard testing - EN 60695-2-11 -
Part 2-11: Glowing/hot-wire based test
methods - Glow-wire flammability test method
for end-products
IEC 60695-2-13 - Fire hazard testing - EN 60695-2-13 -
Part 2-13: Glowing/hot-wire based test
methods - Glow-wire ignition temperature
(GWIT) test method for materials
IEC 60695-11-5 - Fire hazard testing - EN 60695-11-5 -
Part 11-5: Test flames - Needle-flame test
method - Apparatus, confirmatory test
arrangement and guidance
IEC 60695-11-10 - Fire hazard testing - EN 60695-11-10 -
Part 11-10: Test flames - 50 W horizontal and
vertical flame test methods
IEC 60695-11-20 - Fire hazard testing - EN 60695-11-20 -
Part 11-20: Test flames - 500 W flame test
methods
IEC 60730-1 (mod) 2010 Automatic electrical controls for household EN 60730-1 2011
and similar use -
Part 1: General requirements
IEC 60730-2-5- - Automatic electrical controls for household EN 60730-2-5 -
and similar use -
Part 2-5: Particular requirements for automatic
electrical burner control systems
IEC 60730-2-17 - Automatic electrical controls for household - -
and similar use -
Part 2-17: Particular requirements for
electrically operated gas valves, including
mechanical requirements
IEC 60812 - Analysis techniques for system reliability - EN 60812 -
Procedure for failure mode and effects
analysis (FMEA)
IEC 60884-1 - Plugs and socket-outlets for household and - -
similar purposes -
Part 1: General requirements
IEC 60934 - Circuit-breakers for equipment (CBE) EN 60934 -
IEC 60950-1 (mod) 2005 Information technology equipment - Safety - EN 60950-1 2006
+ corr. August 2006 Part 1: General requirements + A11 2009
+ A12 2011
+ AC 2011
IEC 60990 1999 Methods of measurement of touch current EN 60990 1999
and protective conductor current
IEC 61000-3-2 - Electromagnetic compatibility (EMC) - EN 61000-3-2 -
Part 3-2: Limits - Limits for harmonic current
emissions (equipment input current ≤ 16 A per
phase)
Publication Year Title EN/HD Year
IEC 61000-3-3 - Electromagnetic compatibility (EMC) - EN 61000-3-3 -
Part 3-3: Limits - Limitation of voltage
changes, voltage fluctuations and flicker in
public low-voltage supply systems, for
equipment with rated current ≤ 16 A per phase
and not subject to conditional connection
IEC 61000-6-1 - Electromagnetic compatibility (EMC) - EN 61000-6-1 -
Part 6-1: Generic standards - Immunity for
residential, commercial and light-industrial
environments
IEC 61000-6-2 - Electromagnetic compatibility (EMC) - EN 61000-6-2 -
Part 6-2: Generic standards - Immunity for
industrial environments
IEC 61000-6-3 - Electromagnetic compatibility (EMC) - EN 61000-6-3 -
Part 6-3: Generic standards - Emission
standard for residential, commercial and light-
industrial environments
IEC 61000-6-4 - Electromagnetic compatibility (EMC) - EN 61000-6-4 -
Part 6-4: Generic standards - Emission
standard for industrial environments
IEC 61025 - Fault Tree Analysis (FTA) EN 61025 -
IEC 61032 - Protection of persons and equipment by EN 61032 -
enclosures - Probes for verification
IEC 61140 - Protection against electric shock - Common EN 61140 -
aspects for installation and equipment
IEC 61439-1 - Low-voltage switchgear and controlgear EN 61439-1 -
assemblies -
Part 1: General rules
IEC 61508-1 - Functional safety of EN 61508-1 -
electrical/electronic/programmable electronic
safety-related systems -
Part 1: General requirements
IEC 61511-1 - Functional safety - Safety instrumented EN 61511-1 -
systems for the process industry sector -
Part 1: Framework, definitions, system,
hardware and software requirements
IEC 61511-3 - Functional safety - Safety instrumented EN 61511-3 -
systems for the process industry sector -
Part 3: Guidance for the determination of the
required safety integrity levels
IEC 61882 - Hazard and operability studies (HAZOP - -
studies) - Application guide
IEC 62040-1 - Uninterruptible Power Systems (UPS) - EN 62040-1 -
Part 1: General and safety requirements for
UPS
IEC 62040-2 - Uninterruptible power systems (UPS) - EN 62040-2 -
Part 2: Electromagnetic compatibility (EMC)
requirements
IEC 62133 - Secondary cells and batteries containing EN 62133 -
alkaline or other non-acid electrolytes - Safety
requirements for portable sealed secondary
cells, and for batteries made from them, for
use in portable applications
- 7 - EN 62282-5-1:2012
Publication Year Title EN/HD Year
IEC 62282-2 - Fuel cell technologies - EN 62282-2 -
Part 2: Fuel cell modules
ISO 3864 Series Graphical symbols - Safety colours and safety - -
signs
ISO 4080 - Rubber and plastics hoses and hose EN ISO 4080 -
assemblies - Determination of permeability to
gas
ISO 7000 - Graphical symbols for use on equipment - - -
Index and synopsis
ISO 7010 - Graphical symbols - Safety colours and safety EN ISO 7010 -
signs - Registered safety signs
ISO 15649 - Petroleum and natural gas industries - Piping - -
ISO 16000-3 - Indoor air - - -
Part 3: Determination of formaldehyde and
other carbonyl compounds - Active sampling
method
ISO 16000-6 - Indoor air - - -
Part 6: Determination of volatile organic
compounds in indoor and test chamber air by
active sampling on Tenax TA sorbent, thermal
desorption and gas chromatography using
MS/FID
ISO 16017-1 2000 Indoor, ambient and workplace air - Sampling EN ISO 16017-1 2000
and analysis of volatile organic compounds by
sorbent tube/thermal desorption/capillary gas
chromatography -
Part 1: Pumped sampling
ISO 16110-1 2007 Hydrogen generators using fuel processing - -
technologies -
Part 1: Safety
ISO 16111 - Transportable gas storage devices - Hydrogen - -
absorbed in reversible metal hydride
ISO 16528 - Boilers and pressure vessels - Registration of - -
Codes and Standards to promote international
recognition
IEC 62282-5-1 ®
Edition 2.0 2012-09
INTERNATIONAL
STANDARD
Fuel cell technologies –
Part 5-1: Portable fuel cell power systems – Safety
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
PRICE CODE
XB
ICS 27.070 ISBN 978-2-83220-320-0
– 2 – 62282-5-1 © IEC:2012(E)
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 8
3 Terms and definitions . 11
4 Design and construction requirements . 16
4.1 Physical environment and operating conditions . 16
4.2 Material compatibility . 16
4.3 Protection against mechanical hazards . 17
4.4 Protection against toxicity of fuels and fuel feedstocks . 18
4.5 Protection against explosion hazards . 18
4.6 Protection against electric shock . 19
4.7 Selection of electrical components and equipment . 21
4.8 Protection against fire hazard . 24
4.9 Protection against temperature hazards . 26
4.10 Protection against electromagnetic disturbances . 26
4.11 Hazard and risk assessment . 27
4.12 Safety control circuits . 27
4.13 Protection against oxygen depletion . 27
4.14 Emission of effluents . 28
4.15 Fuel supply . 28
4.16 Fuel processing systems . 29
4.17 Enclosures . 29
4.18 Battery supplies. 29
4.19 Pressure vessels and piping . 30
4.20 Hoses . 31
4.21 Automatic shut-off valves . 31
4.22 Regulators . 31
4.23 Process control equipment . 32
4.24 Filters . 32
4.25 Motors . 32
4.26 Fuel pumps . 32
5 Instructions . 32
5.1 Operation and maintenance manual . 32
5.2 User's information manual . 34
6 Labelling . 36
6.1 General labelling requirements . 36
6.2 Marking . 36
6.3 Warnings . 37
7 Type tests . 38
7.1 General requirements for type tests . 38
7.2 Test sequence . 38
7.3 Leakage test for liquid fuelled systems . 38
7.4 Flammable fuel gas concentration test . 39
7.5 Surface temperatures . 39
7.6 Component temperatures . 39
7.7 Wall, floor and ceiling temperatures. 40
62282-5-1 © IEC:2012(E) – 3 –
7.8 Dielectric strength . 40
7.9 Humidity test . 40
7.10 Leakage current at operating temperature . 41
7.11 Abnormal operation testing . 41
7.12 Strain relief testing . 42
7.13 Insulating material . 42
7.14 Earthing test . 42
7.15 Tank pressure test. 42
7.16 Stability . 43
7.17 Impact test . 43
7.18 Free drop test . 44
7.19 Adhesion and legibility of marking materials . 45
7.20 Flammable gas accumulation . 45
7.21 Oxygen depletion test . 46
7.22 Emission of effluents tests . 47
7.23 Alternative carbon dioxide emission test . 52
7.24 Wind test . 53
7.25 Strength test. 54
7.26 Stress relief test . 55
7.27 Fuel supply securement test . 55
7.28 Shut-down parameters . 55
7.29 Non-metallic tubing conductivity test . 56
7.30 Non-metallic tubing test for accumulation of static electricity . 56
8 Routine tests . 57
8.1 Routine test requirements . 57
8.2 Gas leakage test . 57
8.3 Liquid leakage test . 57
8.4 Dielectric strength test . 57
8.5 Routine test records . 57
Annex A (normative) Ventilation rates for batteries . 58
Annex B (informative) Shock and vibration limits for high shock environments . 59
Annex C (normative) Uncertainty of measurements . 61
Bibliography . 62
Figure 1 – Portable fuel cell power systems . 7
Figure 2 – Articulated probe . 45
Figure 3 – Operational emission rate testing apparatus . 48
Table 1 – Emission limits . 51
Table 2 – Occupational exposure limits . 52
Table B.1 – Vertical axis vibration conditions . 59
Table B.2 – Longitudinal and lateral axes vibration conditions . 60
Table C.1 – Measurements and their maximum uncertainties . 61
– 4 – 62282-5-1 © IEC:2012(E)
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
FUEL CELL TECHNOLOGIES –
Part 5-1: Portable fuel cell power systems – Safety
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 62282-5-1 has been prepared by IEC technical committee 105:
Fuel cell technologies.
This second edition cancels and replaces the first edition, published in 2007, and constitutes
a technical revision.
The major technical changes with respect to the first edition are as follows:
• IEC normative references and definitions have been updated (e.g., hazardous locations,
micro fuel cell power systems, transportable equipment, etc.);
• subclause 4.2.2 has been updated referencing an alternative test method in response to a
comment;
• the limit on flammable atmospheres has been reduced from 50 % of LFL to 25 % of LFL in
4.5.4 and in 7.20;
• subclause 4.14 and the corresponding tests in 7.22 have been updated to include more
effluents and criteria to establish if a system is suitable for indoor or outdoor operation;
62282-5-1 © IEC:2012(E) – 5 –
• specific criteria for oxygen detector sensor performance requirements have been revised
in 7.21;
• subclause 7.18 has been updated with a new test method and new drop heights in
response to comments;
• Table 1 has been added giving limits on emission of effluents using limits drawn from the
micro fuel cell power system standard.
The text of this standard is based on the following documents:
FDIS Report on voting
105/396/FDIS 105/404/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 62282 series, published under the general title Fuel cell
technologies, can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
A bilingual version may be issued at a later date.
– 6 – 62282-5-1 © IEC:2012(E)
FUEL CELL TECHNOLOGIES –
Part 5-1: Portable fuel cell power systems – Safety
1 Scope
This part of IEC 62282 covers construction, marking and test requirements for portable fuel
cell power systems. These fuel cell systems are movable and not fastened or otherwise
secured to a specific location. The purpose of the portable fuel cell power system is to
produce electrical power.
This standard applies to a.c. and d.c. type portable fuel cell power systems, with a rated
output voltage not exceeding 600 V a.c., or 850 V d.c. for indoor and outdoor use. These
portable fuel cell power systems are not to be used in hazardous locations as defined by
IEV 426-03-01 unless additional protective measures are added in accordance with
IEC 60079-0.
This standard does not apply to portable fuel cell power systems that are
a) permanently connected (hard wired) to the electrical distribution system,
b) permanently connected to a utility fuel distribution system,
c) exporting power to the grid,
d) for propulsion of road vehicles,
e) intended to be used on board passenger aircraft.
Fuel cells that provide battery charging for hybrid vehicles where the battery provides power
and energy for propulsion of the vehicle are not included in the scope of this standard
The following fuels and fuel feedstocks are considered within the scope of this standard:
• natural gas;
• liquefied petroleum gas, such as propane and butane;
• liquid alcohols, for example methanol, ethanol;
• gasoline;
• diesel;
• kerosene;
• hydrogen;
• metals (e.g. Mg, Al or Zn) or metal alloys immersed in electrolyte (e.g. aqueous solutions
of salts or alkali) in air or oxygen;
• chemical hydrides.
This standard does not preclude the use of similar fuels or oxidants from sources other than
air provided the unique hazards are addressed through additional requirements.
62282-5-1 © IEC:2012(E) – 7 –
Power inputs
Cabinet
electrical thermal
Thermal
management
system
Waste heat
Fuel
Fuel supply
processing
system
system
Power
Fuel
conditioning
cell
system
module Useable power
Oxidant
electrical
Oxidant processing
system
Water
Internal power
treatment
Discharge
needs
system
Ventilation water
Inert gas
Ventilation
Exhaust gases,
Onboard
Water Automatic
system
ventilation
energy
control
storage
system
1 2
EMD EMI
Vibration, Noise,
wind, rain,
vibration
temperature
etc.
IEC 285/07
Key
1 EMD electromagnetic disturbance
2 EMI electromagnetic interference
Figure 1 – Portable fuel cell power systems
The overall design of a portable fuel cell power system anticipated by this standard shall form
an assembly of some or all of the following systems (see Figure 1), integrated as necessary,
to perform designated functions, as follows:
Fuel processing system – chemical processing equipment including any associated heat
exchangers and controls required to convert input fuel to a composition suitable for the fuel
cell stack.
Oxidant processing system – subsystem that meters, conditions, processes and may
pressurize the incoming oxidant supply for use within the fuel cell power system.
Thermal management system – subsystem intended to provide cooling and heat rejection in
order to maintain thermal equilibrium within the fuel cell power system, and, if necessary, to
provide for the recovery and utilization of excess heat and to assist in heating the fuel cell
power systems during start-up.
Power conditioning system – equipment which is used to change the magnitude or
waveform of the voltage, or otherwise alter or regulate the output of a power source.
Automatic control system – assembly of sensors, actuators, valves, switches and logic
components (including process controllers) that maintains the fuel cell power system
parameters within the manufacturer’s specified limits without manual intervention.
Fuel cell module – assembly, including a fuel cell stack(s), which electrochemically converts
chemical energy to electric energy and thermal energy intended to be integrated into a power
generation system.
– 8 – 62282-5-1 © IEC:2012(E)
Fuel supply system – either integral to the portable fuel cell power system or supplied
through a removable and refillable container assembly.
Onboard energy storage system – an internal energy source intended to aid or complement
the fuel cell module in providing power to internal or external loads.
Ventilation systems – subsystem of the fuel cell power system that provides, by mechanical
means, air to its cabinet.
Water treatment systems – provides for treatment and purification of recovered or added
water for use within the portable fuel cell power system.
These requirements are not intended to prevent the design and construction of a portable fuel
cell power system not specifically described in this standard, provided that such alternatives
have been considered and equivalent testing yields equivalent safety performance to that
prescribed by this standard. In considering alternative designs or construction, this standard
may be used to evaluate the alternative materials or methods to be used as to their ability to
yield equivalent performance to that prescribed by this standard.
This standard does not cover requirements of pressurized or non-pressurized fuel supply
containers upstream of the appliance gaseous or liquid fuel supply connector that are not
integral to the portable fuel cell power system.
All pressures in this standard are considered to be gauge pressures, unless otherwise
specified.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60034 (all parts), Rotating electrical machines
IEC 60068-2-75, Environmental testing – Part 2-75: Tests – Test Eh: Hammer tests
IEC 60079-0, Explosive atmospheres – Part 0: Equipment – General requirements
IEC 60079-2, Explosive atmospheres – Part 2: Equipment protection by pressurized
enclosures "p"
IEC 60079-10, Explosive atmospheres (all Parts 10) – Part 10: Classification of areas
IEC 60079-15, Explosive atmospheres – Part 15: Equipment protection by type of protection
"n"
IEC 60079-20-1, Explosive atmospheres – Part 20-1: Material characteristics for gas and
vapour classification – Test methods and data
IEC 60079-29-1, Explosive atmospheres – Part 29-1: Gas detectors – Performance
requirements of detectors for flammable gases
IEC 60086-4, Primary batteries – Part 4: Safety of lithium batteries
62282-5-1 © IEC:2012(E) – 9 –
IEC 60204-1:2005, Safety of machinery – Electrical equipment of machines – Part 1: General
requirements
IEC 60216-4-1, Electrical insulating materials – Thermal endurance properties – Part 4-1:
Ageing ovens –Single-chamber ovens
IEC 60335-1:2010, Household and similar electrical appliances – Safety – Part 1: General
requirements
IEC 60364-4-41, Low-voltage electrical installations – Part 4-41: Protection for safety –
Protection against electric shock
IEC 60529, Degrees of protection provided by enclosures (IP Code)
IEC 60664-1, Insulation coordination for equipment within low-voltage systems – Part 1:
Principles, requirements and tests
IEC 60695-2-11, Fire hazard testing – Part 2-11: Glowing/hot-wire based test methods –
Glow-wire flammability test method for end-products
IEC 60695-2-13, Fire hazard testing – Part 2-13: Glowing/hot-wire based test methods –
Glow-wire ignition temperature (GWIT) test method for materials
IEC 60695-11-5, Fire hazard testing – Part 11-5: Test flames – Needle-flame test method –
Apparatus, confirmatory test arrangement and guidance
IEC 60695-11-10, Fire hazard testing – Part 11-10: Test flames – 50 W horizontal and vertical
flame test methods
IEC 60695-11-20, Fire hazard testing – Part 11-20: Test flames – 500 W flame test methods
IEC 60730-1:2010, Automatic electrical controls for household and similar use – Part 1:
General requirements
IEC 60730-2-5, Automatic electrical controls for household and similar use – Part 2-5:
Particular requirements for automatic electrical burner control
IEC 60730-2-17, Automatic electrical controls for household and similar use – Part 2-17:
Particular requirements for electrically operated gas valves, including mechanical
requirements
IEC 60812, Analysis techniques for system reliability – Procedure for failure mode and effects
analysis (FMEA)
IEC 60884-1, Plugs and socket-outlets for household and similar purposes – Part 1: General
requirements
IEC 60934, Circuit-breakers for equipment (CBE)
IEC 60950-1:2005, Information technology equipment – Safety – Part 1: General requirements
IEC 60990:1999, Methods of measurement of touch current and protective conductor current
IEC 61000-3-2, Electromagnetic compatibility (EMC) – Part 3-2: Limits – Limits for harmonic
currents emissions (equipment input current ≤ 16 A per phase)
– 10 – 62282-5-1 © IEC:2012(E)
IEC 61000-3-3, Electromagnetic compatibility (EMC) – Part 3-3: Limits – Limitation of voltage
changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment
with rated current ≤16 A per phase and not subject to conditional connection
IEC 61000-6-1, Electromagnetic compatibility (EMC) – Part 6-1: Generic standards –
Immunity for residential, commercial and light-industrial environments
IEC 61000-6-2, Electromagnetic compatibility (EMC) – Part 6-2: Generic standards –
Immunity standards – Immunity for industrial environments
IEC 61000-6-3, Electromagnetic compatibility (EMC) – Part 6-3: Generic standards –
Emission standard for residential, commercial and light-industrial environments
IEC 61000-6-4, Electromagnetic compatibility (EMC) – Part 6-4: Generic standards –
Emission standard for industrial environments
IEC 61025, Fault tree analysis (FTA)
IEC 61032, Protection of persons and equipment by enclosures – Probes for verification
IEC 61140, Protection against electric shock – Common aspects for installation and
equipment
IEC 61439-1, Low-voltage switchgear and controlgear assemblies – Part 1: General rules
IEC 61508-1, Functional safety of electrical/electronic/programmable electronic safety-related
systems – Part 1: General requirements
IEC 61511-1, Functional safety – Safety instrumented systems for the process industry sector
– Part 1: Framework, definitions, system, hardware and software requirements
IEC 61511-3, Functional safety – Safety instrumented systems for the process industry sector
– Part 3: Guidance for the determination of the required safety integrity levels
IEC 61882, Hazard and operability studies (HAZOP studies) – Application guide
IEC 62040-1, Uninterruptible power systems (UPS) – Part 1: General and safety requirements
for UPS
IEC 62040-2, Uninterruptible power systems (UPS) – Part 2: Electromagnetic compatibility
(EMC) requirements
IEC 62133, Secondary cells and batteries containing alkaline or other non-acid electrolytes –
Safety requirements for portable sealed secondary cells, and for batteries made from them,
for use in portable applications
IEC 62282-2, Fuel cell technologies – Part 2: Fuel cell modules
ISO 3864 (all parts), Graphical symbols – Safety colours and safety signs
ISO 4080, Rubber and plastics hoses and hose assemblies – Determination of permeability to
gas
ISO 7000, Graphical symbols for use on equipment – Index and synopsis
ISO 7010, Graphical symbols – Safety colours and safety signs – Registered safety signs
62282-5-1 © IEC:2012(E) – 11 –
ISO 15649, Petroleum and natural gas industries – Piping
ISO 16000-3, Indoor air – Part 3: Determination of formaldehyde and other carbonyl
compounds – Active sampling method
ISO 16000-6, Indoor air – Part 6: Determination of volatile organic compounds in indoor and
test chamber air by active sampling on Tenax TA sorbent, thermal desorption and gas
chromatography using MS or MS-FID
ISO 16017-1:2007, Indoor, ambient and workplace air – Sampling and analysis of volatile
organic compounds by sorbent tube/thermal desorption/capillary gas chromatography –
Part 1: Pumped sampling
ISO 16110-1:2007, Hydrogen generators using fuel processing technologies – Part 1: Safety
ISO 16111, Transportable gas storage devices – Hydrogen absorbed in reversible metal
hydride
ISO 16528, Boilers and pressure vessels – R
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