EN 16191:2014
(Main)Tunnelling machinery - Safety requirements
Tunnelling machinery - Safety requirements
This European Standard is applicable to tunnelling machinery as defined in Clause 3 used for the construction of tunnels, shafts and other underground excavations.
It deals with all significant hazards, hazardous situations and events relevant to such machinery when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4).
This European Standard covers monitoring for hazardous atmospheres within the confines of the tunnelling machinery.
Hand-arm and whole-body vibration are not considered as significant hazard for tunnelling machinery.
The following items and applications are not covered by this European Standard:
- The additional requirements for the use of tunnelling machinery under hyperbaric conditions;
- the additional requirements for use of tunnelling machinery in potentially explosive atmospheres;
NOTE For the application in potentially explosive atmospheres see EN 1710:2005+A1:2008 for guidance.
- ancillary tools and equipment which are not an integral part of the tunnelling machinery but used on or with the machinery;
- services (e.g. power supply, water, pipes, compressed air, etc.) supplied to the tunnelling machinery;
- loading and transport equipment which is not an integral part of the tunnelling machinery, e.g. man riders, locomotives, grout cars, segment cars, muck cars and shaft hoisting equipment.
This European Standard is not applicable to road headers, continuous miners and impact rippers.
This European Standard is not applicable to tunnelling machinery which is manufactured before the date of publication of this European Standard by CEN.
Tunnelbaumaschinen - Sicherheitstechnische Anforderungen
Diese Europäische Norm gilt für Tunnelbaumaschinen, die zur Konstruktion von Tunneln, Schächten und für andere Abbauarbeiten unter Tage, wie in Abschnitt 3 festgelegtdefiniert, verwendet werden.
Sie behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse, die auf diese Maschinen zutreffen, wenn sie bestimmungsgemäß und entsprechend den vernünftigerweise vorhersehbaren Bedingungen des Herstellers verwendet werden (siehe Abschnitt 4).
Diese Europäische Norm behandelt die Überwachung gefahrbringender Umgebungen im Rahmen von Tunnelbaumaschinen.
Hand-Arm- und Ganzkörpervibration werden nicht als signifikante Gefährdung bei Tunnelbaumaschinen berücksichtigt.
Folgende Teile und Anwendungen sind in dieser Europäischen Norm nicht enthalten:
die zusätzlichen Anforderungen an die Anwendung von Tunnelbaumaschinen unter Überdruckbedingun-gen;
die zusätzlichen Anforderungen an die Anwendung von Tunnelbaumaschinen in explosionsfähiger Umge-bung;
ANMERKUNG Zur Anwendung in explosionsfähiger Umgebung siehe EN 1710:2005+A1:2008 als Anleitung.
Hilfswerkzeuge und Ausrüstung, die kein integraler Bestandteil von Tunnelbaumaschinen sind, aber an oder in der Maschine verwendet werden;
Versorgungsleitungen (z. B. Energieversorgung, Wasser, Leitungen, Druckluft usw.) für die Tunnelbaumaschine;
Lade- und Transportausrüstung, die nicht integraler Bestandteil der Tunnelbaumaschine ist, z. B. Wagen für den Personaltransport, Lokomotiven, Mörtelwagen, Wagen für den Tübbing- und Bohrguttransport und Schachtförderanlagen.
Diese Europäische Norm gilt nicht für Teilschnittmaschinen, Continuous Miners und Schlagkopfmaschinen.
Diese Europäische Norm gilt nicht für Tunnelbaumaschinen, die vor dem Datum der Veröffentlichung dieser Europäischen Norm durch CEN hergestellt wurden, bevor CEN dieses Doku¬ment veröffentlichte..
Tunneliers - Prescriptions de sécurité
La présente Norme européenne s'applique aux tunneliers tels que définis dans l’Article 3 utilisés pour la construction de tunnels, de puits et autres excavations souterraines.
Elle traite de tous les phénomènes, situations et événements dangereux significatifs relatifs aux engins de terrassement lorsqu'ils sont utilisés comme prévu ou dans des conditions de mauvais usage que le fabricant peut raisonnablement prévoir (voir Article 4).
La présente norme européenne couvre la surveillance des atmosphères dangereuses dans les limites du tunnelier.
Les vibrations transmises aux mains-bras et sur tout le corps ne représentent pas un phénomène dangereux significatif pour les tunneliers.
Les éléments et applications suivants ne sont pas pris en compte par la présente Norme Européenne:
les exigences complémentaires pour l’utilisation de tunneliers dans des conditions hyperbares ;
les exigences complémentaires pour l’utilisation de tunneliers dans des atmosphères potentiellement explosives ;
NOTE Pour l’application dans des atmosphères potentiellement explosives, voir l’EN 1710:2005+A1:2008 pour des lignes directrices.
les accessoires et outils auxiliaires qui ne font pas partie intégrante du tunnelier mais sont utilisés sur ou avec la machine ;
les services (par exemple, l’alimentation en énergie, l’eau, les canalisations, l’air comprimé, etc.) fournis au tunnelier ;
les équipements de chargement et de transport non intégrés au tunnelier, par exemple, conducteur porté, locomotives, chariots de ciment, convoyeurs de voussoirs, convoyeurs de déblais et équipement de treuillage en puits.
La présente Norme européenne ne s’applique pas aux machines à attaque ponctuelle et mineurs continus.
La présente Norme européenne ne s’applique pas aux tunneliers fabriqués avant la date de publication de la présente Norme européenne par le CEN.
Stroji za gradnjo predorov - Varnostne zahteve
Standard EN 16191 se uporablja za stroje za gradnjo predorov, kot so opredeljeni v točki 3, ki se uporabljajo za gradnjo predorov, jaškov in druga podzemna izkopavanja. Obravnava vsa večja tveganja, nevarne situacije in dogodke v zvezi s takimi stroji, če se uporabljajo, kot je bilo predvideno, in pod pogoji nepravilne uporabe, ki jih je razumno predvidel proizvajalec (gl. točko 4). Ta evropski standard obravnava nadzorovanje za nevarne atmosfere v delovnem območju strojev za gradnjo predorov. Vibracije, ki dosegajo dlani/roke in celo telo, se ne štejejo za večje tveganje za stroje za gradnjo predorov. Ta evropski standard ne zajema naslednjih postavk in uporabe: – dodatne zahteve za uporabo strojev za gradnjo predorov v nizkotlačnih okoljih; – dodatne zahteve za uporabo strojev za gradnjo predorov v potencialno eksplozivnih atmosferah.
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Stroji za gradnjo predorov - Varnostne zahteveTunnelbaumaschinen - Sicherheitstechnische AnforderungenMachines pour la construction de tunnels - Exigences de sécuritéTunnelling machinery - Safety requirements93.060Gradnja predorovTunnel construction91.220Gradbena opremaConstruction equipmentICS:Ta slovenski standard je istoveten z:EN 16191:2014SIST EN 16191:2014en,fr01-oktober-2014SIST EN 16191:2014SLOVENSKI
STANDARDSIST EN 815:2000+A2:2008SIST EN 12336:2005+A1:20081DGRPHãþD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 16191
May 2014 ICS 91.220; 93.060 Supersedes EN 12336:2005+A1:2008, EN 815:1996+A2:2008English Version
Tunnelling machinery - Safety requirements
Tunneliers - Prescriptions de sécurité
Tunnelbaumaschinen - Sicherheitstechnische Anforderungen This European Standard was approved by CEN on 10 April 2014.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 16191:2014 ESIST EN 16191:2014
Foreword . 5 Introduction . 6 1 Scope . 7 2 Normative references . 7 3 Terms and definitions . 10 4 List of significant hazards . 12 5 Safety requirements and/or protective measures . 14 5.1 General . 14 5.2 Specific requirements . 14 5.2.1 Sharp corners and edges . 14 5.2.2 Hot surfaces . 14 5.2.3 Hydraulic hoses, installation and shielding . 14 5.2.4 Cutter head . 14 5.2.5 Handling of heavy loads . 15 5.2.6 Rotation and displacement (axial movement) . 16 5.2.7 Structural collapse of the shield . 16 5.2.8 Air locks . 16 5.2.9 Rock bolting devices . 17 5.2.10 Access to and egress from operating positions and servicing points . 17 5.2.11 Protection against falling objects, face collapse, rockfall and flood . 18 5.2.12 Pipe jacking rigs . 18 5.3 Control stations . 19 5.3.1 General . 19 5.3.2 Ergonomics . 19 5.3.3 Visibility . 19 5.4 Guards and protective devices . 19 5.4.1 General . 19 5.4.2 Design of guards. 19 5.4.3 Belt conveyor . 19 5.4.4 Access to excavation chamber, cutter head or other digging equipment. 19 5.4.5 Auger extensions during jacking operations . 20 5.5 Control systems . 20 5.5.1 Safety and reliability of control systems . 20 5.5.2 Control devices . 21 5.5.3 Remote control . 21 5.5.4 Starting and stopping . 22 5.5.5 Warning system . 22 5.5.6 Failure of power supply . 23 5.6 Towing connection . 24 5.7 Laser guidance . 24 5.8 Ventilation and the control of dust and gas . 24 5.8.1 General . 24 5.8.2 Dust control . 25 5.8.3 Ventilation . 25 5.8.4 Atmospheric changes and ingress of gases . 25 5.8.5 Internal combustion engines . 26 5.9 Noise . 26 5.9.1 General . 26 5.9.2 Noise reduction at source at the design stage . 26 5.9.3 Information on residual risk . 27 SIST EN 16191:2014
Examples of tunnelling machines . 37 Annex B (normative)
Verification of safety requirements and/or protective measures . 41 Annex C (normative)
Noise test code . 45 C.1 Scope . 45 C.2 A-weighted emission sound pressure levels at working areas . 45 C.3 Installation and operating conditions . 46 C.4 Information to be recorded and reported . 46 C.5 Declaration noise emission values . 46 Annex D (normative)
Minimum requirements for refuge chamber . 47 D.1 General . 47 D.2 Concept and design . 47 SIST EN 16191:2014
Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 49 Bibliography . 50
- improvement of requirements on access systems, especially on minimum dimensions on walkways and access
openings;
- requirements on control systems improved;
- improvement of fire prevention and protection;
- improvement of noise test code. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. SIST EN 16191:2014
For the application in potentially explosive atmospheres see EN 1710:2005+A1:2008 for guidance. — ancillary tools and equipment which are not an integral part of the tunnelling machinery but used on or with the machinery; — services (e.g. power supply, water, pipes, compressed air, etc.) supplied to the tunnelling machinery; — loading and transport equipment which is not an integral part of the tunnelling machinery, e.g. man riders, locomotives, grout cars, segment cars, muck cars and shaft hoisting equipment. This European Standard is not applicable to road headers, continuous miners and impact rippers. This European Standard is not applicable to tunnelling machinery which is manufactured before the date of publication of this European Standard by CEN. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 3-7:2004+A1:2007, Portable fire extinguishers - Part 7: Characteristics, performance requirements and test methods EN 363:2008, Personal fall protection equipment - Personal fall protection systems EN 620:2002+A1:2010, Continuous handling equipment and systems - Safety and EMC requirements for fixed belt conveyors for bulk materials EN 894-3:2000+A1:2008, Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators EN 953:1997+A1:2009, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards EN 981:1996+A1:2008, Safety of machinery - System of auditory and visual danger and information signals EN 1837:1999+A1:2009, Safety of machinery - Integral lighting of machines EN 1993-1-1:2005, Eurocode 3: Design of steel structures — Part 1-1: General rules and rules for buildings SIST EN 16191:2014
(IEC 60076-2:2011) EN 60079-0:2012, Explosive atmospheres — Part 0: Equipment — General requirements (IEC 60079-0:2011, modified) EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements (IEC 60204-1:2005, modified) EN 60204-11:2000, Safety of machinery — Electrical equipment of machines — Part 11: Requirements for HV equipment for voltages above 1000 V a.c. or 1500 V d.c. and not exceeding 36 kV (IEC 60204-11:2000) EN 60439-2:2000, Low-voltages switchgear and controlgear assemblies — Part 2: Particular requirements for busbar trunking systems (busways) (IEC 60439-2:2000) EN 60439-3:1991, Low-voltage switchgear and controlgear assemblies – Part 3: Particular requirements for low-voltage switchgear and controlgear assemblies intended to be installed in places where unskilled persons have access for their use - Distribution boards (IEC 60439-3:1990, modified) EN 60439-4:2004, Low-voltage switchgear and controlgear assemblies — Part 4: Particular requirements for assemblies for construction sites (ACS) (IEC 60439-4:2004) EN 60529:1991, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989) EN 60825-1:2007, Safety of laser products — Part 1: Equipment classification and requirements
(IEC 60825-1:2007) EN 60947-1:2007, Low-voltage switchgear and controlgear — Part 1: General rules
(IEC 60947-1:2007) EN 61008-1:2012, Residual current operated circuit-breakers without integral overcurrent protection for household and similar uses (RCCB's) — Part 1: General rules (IEC 61008-1:2010, modified) EN 61310-1:2008, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1:2007) EN 61439-1:2011, Low-voltage switchgear and controlgear assemblies — Part 1: General rules (IEC 61439-1:2011) EN ISO 3411:2007, Earth-moving machinery - Physical dimensions of operators and minimum operator space envelope (ISO 3411:2007) EN ISO 3449:2008, Earth-moving machinery - Falling-object protective structures - Laboratory tests and performance requirements (ISO 3449:2005) EN ISO 3457:2008, Earth-moving machinery - Guards - Definitions and requirements (ISO 3457:2003) SIST EN 16191:2014
(ISO 14122-4:2004) ISO 3795:1989, Road vehicles, and tractors and machinery for agriculture and forestry — Determination of burning behaviour of interior materials ISO 3864-1:2011, Graphical symbols — Safety colours and safety signs — Part 1: Design principles for safety signs and safety markings ISO 6405-1:2004, Earth-moving machinery — Symbols for operator controls and other displays — Part 1: Common symbols ISO 11112:1995, Earth-moving machinery — Operator's seat — Dimensions and requirements ISO 12508:1994, Earth-moving machinery — Operator station and maintenance areas — Bluntness of edges ISO 15817:2012, Earth-moving machinery — Safety requirements for remote operator control systems SIST EN 16191:2014
[SOURCE: EN 12110:2014, 3.3] 3.31 shield bulkhead structure which separates the excavation chamber from the tunnel 3.32 internal diameter internal diameter of the lining through which the backup equipment is being towed. For unshielded machines, the internal diameter is that within the planned rock support 4 List of significant hazards This clause contains all the significant hazards, hazardous situations and events, identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk. Noise is not a significant hazard for micro tunnelling, thrust boring and auger boring machines as they do not expose persons to noise. SIST EN 16191:2014
Hazards Relevant clause/Subclause in this European Standard 4.1 Mechanical hazards
a) Crushing hazard 5.2.4, 5.2.7, 5.2.10, 5.2.12, 5.4.1, 5.4.4, 5.4.5, 5.5.1, 5.5.2, 5.5.4.3, 5.16.2, 5.17.2,
b) Friction or abrasive hazard 5.2.1 c) High pressure fluid injection hazard 5.2.3, 5.3.1, 5.11 d) Loss of stability and structural collapse 5.2.6, 5.2.7, 5.2.9, 5.2.12, 5.16.2 e) Slip, trip and fall hazards 5.2.5.2, 5.2.6, 5.2.10, 5.4.4, 5.6 4.2 Electrical hazards
a) Electrical contact, direct or indirect 5.10 b) External influences on electrical equipment 5.5.3, 5.10.9 4.3 Thermal hazards 5.2.2 4.4 Hazards generated by noise
a) Hearing damage, tinnitus, physiological disorders, accidents due to interference with speech communication and perception of danger signals 5.3.1, 5.9 4.5 Hazards generated by radiation
a) Laser
5.7 4.6 Hazards generated by materials and substances
a) Materials processed, used or exhausted by machinery 5.8.2, 5.15 b) Dust and gas 5.3.1, 5.5.5, 5.8 c) Fire or explosion 5.2.3, 5.4.3, 5.5.5, 5.8.4, 5.10.3, 5.10.4, 5.12 d) Falling objects, face collapse and flood 5.2.4, 5.2.11, 5.4.4, 5.5.5, 5.16.2 4.7 Hazards generated by neglect of ergonomics principles
a) Unhealthy posture or excessive efforts 5.2.5, 5.2.10, 5.3.2, 5.3.3, 5.13, 5.14 b) Inadequate lighting 5.10.7, 5.10.8, 5.14 4.8 Hazards caused by failure of energy supply
a) Failure of energy supply 5.2.5.2, 5.2.6.2, 5.4.4, 5.5.1, 5.5.6, 5.11, 5.14 b) Failure of control system 5.5, 5.11 4.9 Hazards caused by missing and/or incorrectly positioned safety related measures
a) All kinds of guards 5.2.10, 5.4, 5.15 b) All kinds of safety related devices 5.4, 5.5, 5.6, 5.14 c) Starting and stopping devices 5.2.6, 5.3.3, 5.5.2, 5.5.4,
d) Safety signs and tags, all kinds of information of warning devices
5.2.4, 5.2.5, 5.2.6, 5.2.7, 5.2.11, 5.4, 5.4.1, 5.5.1, 5.5.5, 5.6, 5.7, 5.8, 5.11, 5.12, 5.16.2, 5.16.3, 7.2.1, 7.2.4, D.3 e) Energy supply disconnecting devices 5.10.2, 5.10.6 SIST EN 16191:2014
Hazards Relevant clause/Subclause in this European Standard f) Emergency stop devices 5.5.1, 5.5.4.3 g) Safe handling of machinery and parts, loading and unloading operations 5.2.5, 5.2.12, 5.16.1, 5.16.2, 5.16.3 h) Essential equipment and accessories for safe adjustment and/or maintenance 5.16.1, 5.17, 5.16.3 i) Equipment evacuating gases 5.8 5 Safety requirements and/or protective measures 5.1 General Tunnelling machinery shall comply with the safety requirements and/or protective measures of this clause. In addition, the tunnelling machinery shall be designed according to the principles of EN ISO 12100:2010 for hazards relevant but not significant which are not dealt with by this European Standard. 5.2 Specific requirements 5.2.1 Sharp corners and edges Accessible parts of tunnelling machinery shall be designed and manufactured to minimize sharp edges, angles or rough surfaces which are likely to cause injury. The design shall be in accordance with ISO 12508:1994. 5.2.2 Hot surfaces Where there is a risk of contact with hot surfaces in accessible areas, suitable measures shall be taken: a) to limit the temperature of hot surfaces, for guidance see EN ISO 13732-1; b) where this is not possible, to prevent contact with those surfaces/parts by screens or guards; c) to provide warning signs against residual risks, see 7.2.1 and 7.3.2. 5.2.3 Hydraulic hoses, installation and shielding Hydraulic hoses shall comply with the requirements of EN ISO 4413 and be protected from damage by moving parts. Adequate shielding in accordance with Clause 9 of EN ISO 3457:2008 shall be provided to protect persons in working areas. NOTE See for guidance, 30 CFR § 18.65 Flame test of hose, for hoses see website http://www.msha.gov/techsupp/acc/lists/00hyhose.pdf. 5.2.4 Cutter head In order to carry out inspection and maintenance work, access shall be provided including access openings in accordance with 5.2.10.3 to the area behind or inside the cutter head and similarly through a cutter head to the area in front of it. Where possible and in any case for cutter heads of 4,5 m diameter or more the cutter head shall be so designed that replacement of cutters can be done without entering the area in front of the cutter head, e.g. back loaded cutters. Where certain cutter locations, for example gauge and central part of the cutter head, may not be accessible from behind, alternative arrangements shall be made. SIST EN 16191:2014
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