Standard Test Method for Torque Strength of Adhesives Used on Threaded Fasteners

SIGNIFICANCE AND USE
5.1 This test method provides reasonably accurate information with regard to the determination of the securing or locking effect of adhesives used in threaded fasteners. This test method may also be used to determine the degree of cure and the effect of environment on torque strength.  
5.2 The accuracy of the test results depends to a large degree on the thread clearance of the test fasteners and the inclusion of air bubbles in the bond line. Data generated by this test method should be safety-factored accordingly if used as quality assurance acceptance or rejection.
SCOPE
1.1 This test method is used to make comparative assessments of the securing or locking effect of adhesives used in threaded assemblies.  
1.2 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
30-Apr-2023
Technical Committee
D14 - Adhesives

Relations

Effective Date
01-May-2016
Effective Date
01-May-2014
Effective Date
01-May-2013
Effective Date
01-May-2013
Effective Date
01-Jul-2012
Effective Date
01-May-2012
Effective Date
01-Dec-2011
Effective Date
01-Nov-2011
Effective Date
01-Jan-2011
Effective Date
01-Oct-2010
Effective Date
01-Oct-2008
Effective Date
01-Oct-2008
Effective Date
01-Oct-2008
Effective Date
15-Aug-2008
Effective Date
01-Apr-2008

Overview

ASTM D5649-15(2023), "Standard Test Method for Torque Strength of Adhesives Used on Threaded Fasteners," is an internationally recognized standard developed by ASTM for measuring the torque strength offered by adhesives in threaded fastener assemblies. This test method enables comparative assessments of the securing or locking effects provided by adhesives in such joints, which is crucial for evaluating product quality, safety, and reliability in a wide range of industries. The standard provides procedures for determining breakaway and prevailing torque, crucial parameters in assessing adhesive performance in threaded assemblies.

Key Topics

  • Torque Strength Measurement: Procedures are outlined for determining both breakaway torque (the initial force needed to release a bonded nut and bolt) and prevailing torque (the resistance measured after the bond is broken and during continued rotation).
  • Test Specimen Preparation: Guidelines are provided for selecting, cleaning, and assembling fasteners, with an emphasis on agreement between users and suppliers regarding materials and pretreatment.
  • Curing and Conditioning: The standard highlights the importance of curing adhesives according to manufacturer instructions and proper specimen handling before testing.
  • Reporting and Repeatability: Detailed requirements for documenting adhesive identification, fastener specifications, and test conditions ensure precise communication and repeatability of results.
  • Environmental Considerations: The test can be used to assess the impact of environmental conditions on adhesive torque strength, such as humidity or temperature.
  • Accuracy and Limitations: Factors such as thread clearance and bondline air bubbles can influence test accuracy, stressing the importance of careful preparation and safety-factoring results for quality assurance.

Applications

ASTM D5649-15(2023) is valuable across various sectors, including automotive, aerospace, electronics, construction, and industrial manufacturing, where the integrity of threaded fastener assemblies is critical. Typical applications include:

  • Adhesive Qualification and Selection: Enables manufacturers and suppliers to compare the effectiveness of different adhesives for securing threaded fasteners under specified conditions.
  • Product Quality Assurance: Supports acceptance or rejection decisions for adhesive-fastener combinations in assembly lines and other production environments.
  • Research and Development: Provides a standardized method for R&D teams to evaluate new adhesive formulations or bonding techniques.
  • Maintenance and Reliability Testing: Used in simulated field conditions to assess the degree of cure and environmental durability of adhesives in service.
  • Compliance and Certification: Facilitates adherence to national and international regulatory or customer-specific standards for fastener assembly integrity.

Related Standards

To ensure comprehensive evaluation and consistent terminology, ASTM D5649-15(2023) references several other ASTM and industry standards, including:

  • ASTM D907: Terminology of Adhesives, providing definitions used in adhesive testing.
  • ASTM D2651: Guide for Preparation of Metal Surfaces for Adhesive Bonding.
  • ASTM E177: Practice for Use of the Terms Precision and Bias in ASTM Test Methods.
  • ASTM E691: Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method.

Other potentially relevant standards involve adhesive testing, fastener performance, and procedures for environmental conditioning.


By adhering to ASTM D5649-15(2023), organizations can ensure reliable and repeatable torque strength assessments for adhesives in threaded fastener assemblies, enhance product safety, and demonstrate best practices in quality assurance and control. This contributes to improved integrity, durability, and reliability of components and assemblies in critical applications.

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Frequently Asked Questions

ASTM D5649-15(2023) is a standard published by ASTM International. Its full title is "Standard Test Method for Torque Strength of Adhesives Used on Threaded Fasteners". This standard covers: SIGNIFICANCE AND USE 5.1 This test method provides reasonably accurate information with regard to the determination of the securing or locking effect of adhesives used in threaded fasteners. This test method may also be used to determine the degree of cure and the effect of environment on torque strength. 5.2 The accuracy of the test results depends to a large degree on the thread clearance of the test fasteners and the inclusion of air bubbles in the bond line. Data generated by this test method should be safety-factored accordingly if used as quality assurance acceptance or rejection. SCOPE 1.1 This test method is used to make comparative assessments of the securing or locking effect of adhesives used in threaded assemblies. 1.2 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 5.1 This test method provides reasonably accurate information with regard to the determination of the securing or locking effect of adhesives used in threaded fasteners. This test method may also be used to determine the degree of cure and the effect of environment on torque strength. 5.2 The accuracy of the test results depends to a large degree on the thread clearance of the test fasteners and the inclusion of air bubbles in the bond line. Data generated by this test method should be safety-factored accordingly if used as quality assurance acceptance or rejection. SCOPE 1.1 This test method is used to make comparative assessments of the securing or locking effect of adhesives used in threaded assemblies. 1.2 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D5649-15(2023) is classified under the following ICS (International Classification for Standards) categories: 21.060.01 - Fasteners in general; 83.180 - Adhesives. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D5649-15(2023) has the following relationships with other standards: It is inter standard links to ASTM D2651-01(2016), ASTM E177-14, ASTM E177-13, ASTM E691-13, ASTM D907-12a, ASTM D907-12, ASTM D907-11a, ASTM E691-11, ASTM D907-11, ASTM E177-10, ASTM E177-08, ASTM D907-08b, ASTM E691-08, ASTM D907-08a, ASTM D2651-01(2008). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D5649-15(2023) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D5649 − 15 (Reapproved 2023)
Standard Test Method for
Torque Strength of Adhesives Used on Threaded Fasteners
This standard is issued under the fixed designation D5649; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 3.2.1 breakaway torque, n—the initial torque required to
break the bond measured at the first movement between the nut
1.1 This test method is used to make comparative assess-
and the bolt when unscrewing an unseated assembly.
ments of the securing or locking effect of adhesives used in
3.2.2 on torque, n—the maximum torque required to screw
threaded assemblies.
the nut onto a preapplied adhesive-coated bolt.
1.2 The values stated in inch-pound units are to be regarded
3.2.3 prevailing torque, n—the torque measured after the
as standard. No other units of measurement are included in this
initial breakage of the bond measured at 180° rotation of the
standard.
nut.
1.3 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
4. Summary of Test Method
responsibility of the user of this standard to establish appro-
4.1 This test method consists of determining the torque
priate safety, health, and environmental practices and deter-
required to unscrew a bonded nut and bolt assembly. Break-
mine the applicability of regulatory limitations prior to use.
away torque and prevailing torque are determined.
1.4 This international standard was developed in accor-
dance with internationally recognized principles on standard-
5. Significance and Use
ization established in the Decision on Principles for the
5.1 This test method provides reasonably accurate informa-
Development of International Standards, Guides and Recom-
tion with regard to the determination of the securing or locking
mendations issued by the World Trade Organization Technical
effect of adhesives used in threaded fasteners. This test method
Barriers to Trade (TBT) Committee.
may also be used to determine the degree of cure and the effect
2. Referenced Documents
of environment on torque strength.
2.1 ASTM Standards:
5.2 The accuracy of the test results depends to a large
D907 Terminology of Adhesives
degree on the thread clearance of the test fasteners and the
D2651 Guide for Preparation of Metal Surfaces for Adhesive
inclusion of air bubbles in the bond line. Data generated by this
Bonding
test method should be safety-factored accordingly if used as
E177 Practice for Use of the Terms Precision and Bias in
quality assurance acceptance or rejection.
ASTM Test Methods
E691 Practice for Conducting an Interlaboratory Study to 6. Apparatus
Determine the Precision of a Test Method
6.1 Electronic Recording—Test machine consisting of a
clamping device to secure the bolt head, and a device for
3. Terminology
turning the nut with simultaneous measurement and registra-
3.1 Definitions—For technical terms pertaining to
tion of the torque as a function of the angle of turning by direct
adhesives, see Terminology D907.
analog or digital means.
3.2 Definitions of Terms Specific to This Standard:
6.2 Direct Reading—A clamping device to secure the head
of the bolt, and a torque wrench accurate to 65 %.
This test method is under the jurisdiction of ASTM Committee D14 on
7. Test Specimens
Adhesives and is the direct responsibility of Subcommittee D14.60 on Adhesive
Material Classification System.
7.1 Any size and substrate fasteners may be used upon
Current edition approved May 1, 2023. Published May 2023. Originally
agreement between the supplier and the user of adhesives.
approved in 1994. Last previous edition approved in 2015 as D5649 – 15. DOI:
10.1520/D5649-15R23.
7.2 Unless otherwise agreed upon between the user and the
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
adhesive manufacturer, degrease all non-plated nuts and bolts
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
(refer to Guide D2651), store in an atmosphere of low
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. humidity, and keep them clean.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D5649 − 15 (2023)
7.3 Where desired, and if agreed upon between the user and 9.1.2 Record the breakaway torque and the prevailing
the adhesive manufacturer, non-plated nuts and bolts may be torque as measured on the electronic recording equipment, or
used as received, reoiled, or after other special treatments. from a direct reading if a torque wrench is used.
7.4 Plated nuts and bolts do not normally require any special
NOTE 1—If electronic recording equipment is used, breakaway torque is
measured at the initial point of deviation from linearity on the curve which
cleaning prior to assembly.
corresponds to the first movement of the nut.
8. Assembly
10. Report
8.1 Assemble not less than five specimens for each test as
10.1 Repor
...

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