ASTM D4819-13(2021)e1
(Specification)Standard Specification for Flexible Cellular Materials Made From Polyolefin Plastics
Standard Specification for Flexible Cellular Materials Made From Polyolefin Plastics
ABSTRACT
This specification applies to flexible closed-cell materials made from polyolefin plastics and blends of polyolefin plastics. Two types of flexible, closed-cell polyolefin foams are covered: type I - closed cell foams made with polyolefin plastics and either chemically or radiation crosslinked, and type II - closed cell foams made with polyolefin plastics that are non-crosslinked. Cellular polyolefin foams furnished under this specification shall be manufactured from any resin or blend of resins that are members of the polyolefin family together with added compounding materials. Unless otherwise specified, the color of cellular polyolefin foams shall be natural.
SCOPE
1.1 This specification applies to flexible closed-cell materials made from polyolefin plastics and blends of polyolefin plastics as defined in Section 3.
1.2 Extruded or molded shapes too small to permit the cutting of standard test specimens are difficult to classify or test by standard test methods and will usually require special testing procedures or the use of standard test sheets.
1.3 In case of conflict between the provisions of this specification and those of detailed specifications for a particular product, the latter shall take precedence. These detailed specifications for the flexible closed-cell polyolefin plastic foams shall state the particular test or tests desired.
1.4 In cases involving referee decisions, SI units shall be used.
1.5 This specification does not contain test procedures or values for all the suffix letters listed in Table 1 and Table 2. Where the procedure is not described in this specification or special limits are desired, or both, the test procedures and values must be arranged between the purchaser and the supplier.
1.6 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
Note 1: There is no known ISO equivalent to this standard.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 30-Jun-2021
- Technical Committee
- D20 - Plastics
- Drafting Committee
- D20.22 - Cellular Materials - Plastics and Elastomers
Relations
- Effective Date
- 01-Mar-2024
- Effective Date
- 01-Dec-2023
- Effective Date
- 15-Nov-2023
- Effective Date
- 01-Oct-2023
- Effective Date
- 01-Oct-2023
- Effective Date
- 29-Sep-2023
- Refers
ASTM D3575-20 - Standard Test Methods for Flexible Cellular Materials Made from Olefin Polymers - Effective Date
- 01-Feb-2020
- Effective Date
- 01-Oct-2019
- Effective Date
- 01-Dec-2017
- Effective Date
- 15-Aug-2017
- Effective Date
- 01-Jul-2016
- Effective Date
- 01-Jul-2016
- Effective Date
- 01-Sep-2015
- Effective Date
- 01-May-2015
- Effective Date
- 15-Oct-2014
Overview
ASTM D4819-13(2021)e1 is the ASTM International standard specification for flexible cellular materials made from polyolefin plastics and blends of polyolefin plastics. This standard defines the requirements for two types of flexible, closed-cell polyolefin foams: crosslinked (Type I) and non-crosslinked (Type II). By providing clear guidelines on classification, properties, and methods of testing, ASTM D4819 supports manufacturers, suppliers, and users in ensuring product quality, performance, and compliance.
Flexible closed-cell polyolefin foams covered by this standard are widely used in a range of applications due to their desired combination of thermal, mechanical, and chemical resistance properties. This specification is recognized internationally and developed in accordance with World Trade Organization principles for standardization.
Key Topics
Scope and Classification
- Applies to cellular materials manufactured from polyolefin plastics (at least 51% polyolefin by mass) and blends thereof, with or without crosslinking.
- Two types:
- Type I: Closed-cell, crosslinked (chemical or radiation).
- Type II: Closed-cell, non-crosslinked.
Property Requirements
- Foam properties designated by suffix letters (e.g., compression set, tensile strength, water absorption, flammability resistance, density).
- Each property has minimum or maximum limits and correlating test methods (e.g., ASTM D3575 for various physical tests).
- Special requirements can be negotiated between purchaser and supplier.
Testing and Inspection
- Primary reference to ASTM D3575 test methods.
- Allows for alternative or special test procedures if standard methods are not applicable.
- Inspection and testing typically occur at the place of manufacture before shipment.
Dimensional Tolerances
- Specifies tolerances for sheets and planks of various thicknesses.
- Tighter tolerances can be specified by agreement.
Materials and Manufacture
- Allows use of any polyolefin resin or blend with appropriate compounding materials.
- Finished product must be free from defects affecting serviceability.
- Typically provided in natural color unless color is specified.
Packaging and Marking
- Requires proper packaging and clear labeling with material name, manufacturer, and purchaser’s designation.
Applications
Flexible closed-cell polyolefin foams covered by ASTM D4819 serve across many industries because of their balance of cushioning, insulation, and durability. Practical applications include:
- Automotive: Interior trim, gaskets, noise and vibration dampening, and other components requiring flammability or mechanical property compliance.
- Packaging: Protective padding, shock absorption, and dynamic cushioning.
- Sports and Recreation: Impact attenuation surfaces, padding, and buoyancy aids.
- Construction and HVAC: Thermal insulation, soundproofing, and sealing elements.
- Marine and Safety: Flotation devices and components in accordance with buoyancy and water absorption criteria.
The specification’s flexibility in physical properties and test requirements supports tailored use in safety-critical and performance-driven environments.
Related Standards
The following standards are referenced in ASTM D4819 or provide complementary guidelines for testing and performance verification:
- ASTM D3575 - Test Methods for Flexible Cellular Materials Made from Olefin Polymers
- ASTM D412 - Test Methods for Vulcanized Rubber and Thermoplastic Elastomers – Tension
- ASTM D624 - Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
- ASTM D2863 - Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics
- ASTM E96/E96M - Test Methods for Water Vapor Transmission of Materials
- ASTM C518 - Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus
- ASTM D1596 - Test Method for Dynamic Shock Cushioning Characteristics of Packaging Material
- UL 1191 - Standard for Components for Personal Flotation Devices
- FMVSS 302 (49 CFR 571.302) - Flammability of Vehicle Interior Materials
ASTM D4819-13(2021)e1 provides a rigorous framework for specifying and verifying flexible closed-cell polyolefin materials, ensuring quality and consistency for both suppliers and end users in global markets.
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Frequently Asked Questions
ASTM D4819-13(2021)e1 is a technical specification published by ASTM International. Its full title is "Standard Specification for Flexible Cellular Materials Made From Polyolefin Plastics". This standard covers: ABSTRACT This specification applies to flexible closed-cell materials made from polyolefin plastics and blends of polyolefin plastics. Two types of flexible, closed-cell polyolefin foams are covered: type I - closed cell foams made with polyolefin plastics and either chemically or radiation crosslinked, and type II - closed cell foams made with polyolefin plastics that are non-crosslinked. Cellular polyolefin foams furnished under this specification shall be manufactured from any resin or blend of resins that are members of the polyolefin family together with added compounding materials. Unless otherwise specified, the color of cellular polyolefin foams shall be natural. SCOPE 1.1 This specification applies to flexible closed-cell materials made from polyolefin plastics and blends of polyolefin plastics as defined in Section 3. 1.2 Extruded or molded shapes too small to permit the cutting of standard test specimens are difficult to classify or test by standard test methods and will usually require special testing procedures or the use of standard test sheets. 1.3 In case of conflict between the provisions of this specification and those of detailed specifications for a particular product, the latter shall take precedence. These detailed specifications for the flexible closed-cell polyolefin plastic foams shall state the particular test or tests desired. 1.4 In cases involving referee decisions, SI units shall be used. 1.5 This specification does not contain test procedures or values for all the suffix letters listed in Table 1 and Table 2. Where the procedure is not described in this specification or special limits are desired, or both, the test procedures and values must be arranged between the purchaser and the supplier. 1.6 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. Note 1: There is no known ISO equivalent to this standard. 1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ABSTRACT This specification applies to flexible closed-cell materials made from polyolefin plastics and blends of polyolefin plastics. Two types of flexible, closed-cell polyolefin foams are covered: type I - closed cell foams made with polyolefin plastics and either chemically or radiation crosslinked, and type II - closed cell foams made with polyolefin plastics that are non-crosslinked. Cellular polyolefin foams furnished under this specification shall be manufactured from any resin or blend of resins that are members of the polyolefin family together with added compounding materials. Unless otherwise specified, the color of cellular polyolefin foams shall be natural. SCOPE 1.1 This specification applies to flexible closed-cell materials made from polyolefin plastics and blends of polyolefin plastics as defined in Section 3. 1.2 Extruded or molded shapes too small to permit the cutting of standard test specimens are difficult to classify or test by standard test methods and will usually require special testing procedures or the use of standard test sheets. 1.3 In case of conflict between the provisions of this specification and those of detailed specifications for a particular product, the latter shall take precedence. These detailed specifications for the flexible closed-cell polyolefin plastic foams shall state the particular test or tests desired. 1.4 In cases involving referee decisions, SI units shall be used. 1.5 This specification does not contain test procedures or values for all the suffix letters listed in Table 1 and Table 2. Where the procedure is not described in this specification or special limits are desired, or both, the test procedures and values must be arranged between the purchaser and the supplier. 1.6 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. Note 1: There is no known ISO equivalent to this standard. 1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM D4819-13(2021)e1 is classified under the following ICS (International Classification for Standards) categories: 83.100 - Cellular materials. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM D4819-13(2021)e1 has the following relationships with other standards: It is inter standard links to ASTM E96/E96M-24, ASTM F355-23, ASTM E96/E96M-23, ASTM D1596-14(2023), ASTM D2863-23, ASTM D2863-95, ASTM D3575-20, ASTM D2863-19, ASTM D2863-17a, ASTM D2863-17, ASTM F355-16e1, ASTM F355-16, ASTM C518-15, ASTM E96/E96M-15, ASTM E96/E96M-14. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM D4819-13(2021)e1 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
´1
Designation:D4819 −13 (Reapproved 2021)
Standard Specification for
Flexible Cellular Materials Made From Polyolefin Plastics
This standard is issued under the fixed designation D4819; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
ε NOTE—Reapproved and editorially revised in July 2021.
1. Scope* 2. Referenced Documents
2.1 ASTM Standards:
1.1 This specification applies to flexible closed-cell materi-
C518 Test Method for Steady-State Thermal Transmission
als made from polyolefin plastics and blends of polyolefin
Properties by Means of the Heat Flow Meter Apparatus
plastics as defined in Section 3.
D412 Test Methods forVulcanized Rubber andThermoplas-
1.2 Extruded or molded shapes too small to permit the
tic Elastomers—Tension
cuttingofstandardtestspecimensaredifficulttoclassifyortest
D624 Test Method for Tear Strength of Conventional Vul-
by standard test methods and will usually require special
canized Rubber and Thermoplastic Elastomers
testing procedures or the use of standard test sheets.
D1596 Test Method for Dynamic Shock Cushioning Char-
acteristics of Packaging Material
1.3 In case of conflict between the provisions of this
D2863 Test Method for Measuring the Minimum Oxygen
specification and those of detailed specifications for a particu-
Concentration to Support Candle-Like Combustion of
lar product, the latter shall take precedence. These detailed
Plastics (Oxygen Index)
specifications for the flexible closed-cell polyolefin plastic
D3575 Test Methods for Flexible Cellular Materials Made
foams shall state the particular test or tests desired.
from Olefin Polymers
E96/E96M Test Methods for Water Vapor Transmission of
1.4 In cases involving referee decisions, SI units shall be
Materials
used.
F355 TestMethodforImpactAttenuationofPlayingSurface
1.5 This specification does not contain test procedures or
Systems, Other Protective Sport Systems, and Materials
values for all the suffix letters listed in Table 1 and Table 2.
Used for Athletics, Recreation and Play
Where the procedure is not described in this specification or
2.2 Federal Motor Vehicle Safety Standard:
special limits are desired, or both, the test procedures and
49CFR571.302-StandardNo.302 FlammabilityofVehicle
values must be arranged between the purchaser and the
Interior Materials—Passenger Cars, Multipurpose Passen-
supplier. 3
ger Vehicles, Trucks and Buses
2.3 UL Standard:
1.6 The values stated in SI units are to be regarded as the
UL1191 Standard for Components for Personal Flotation
standard. The values given in parentheses are for information
Devices
only.
NOTE 1—There is no known ISO equivalent to this standard.
3. Terminology
1.7 This international standard was developed in accor-
3.1 Definitions:
dance with internationally recognized principles on standard-
3.1.1 blend—mixture of polyolefin plastic(s) with other
ization established in the Decision on Principles for the
polymer(s) in which at least 51 mass % is the polyolefin
Development of International Standards, Guides and Recom-
plastic(s).
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
This specification is under the jurisdiction of ASTM Committee D20 on the ASTM website.
Plastics and is the direct responsibility of Subcommittee D20.22 on Cellular Available from Superintendent of Documents, U.S. Government Printing
Materials - Plastics and Elastomers. Office, Washington DC, 20402-9371 (website: hazmat.dot.gov), or https://
Current edition approved July 1, 2021. Published July 2021. Originally approved www.ecfr.gov/cgi-bin/ECFR?page=browse
in 1988. Last previous edition approved in 2013 as D4819 - 13. DOI: 10.1520/ Available from Underwriters Laboratories (UL), Corporate Progress, 333
D4819-13R21. Pfingsten Rd., Northbrook, IL 60062.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
´1
D4819−13 (2021)
TABLE 1 Suffix Letter Designations NOTE 2—Examples of the classification system are as follows:
Specification D4819 Type I—B4D4M 3T 5T 7W6Z is a crosslinked
1 1 2 1
A Heat resistance
foam with a maximum compression set of 15 %, a minimum compression
B Compression set under constant deflection
deflection of 70 kPa (10 psi), an oxygen index of 20 % minimum,
C Ozone or weather resistance
D Compression deflection minimum tensile strength of 415 kPa (60 psi), minimum ultimate
3 3
E Oil resistance
elongation of 200 %, a nominal density of 80 kg/m (5.0 lb/ft ), and a
F Low temperature
special requirement to be negotiated by the vendor and user.
G Tear resistance
Specification D4819 Type II—D4T 3T 4R 5BB4Z Z is a non-
1 2 2 1 2
H Flex resistance
crosslinked foam with a compression deflection of 70 kPa (10 psi)
I Not assigned
minimum, a minimum tensile strength of 275 kPa (40 psi), minimum
J Abrasion resistance
ultimate elongation of 75 %, shock absorption of 100 G’s maximum,
K Adhesion capability
compressive creep of 6 % maximum, and two special requirements.
L Water absorption
M Flammability resistance
N Impact resistance
5. Ordering Information
O Electrical properties
P Staining resistance
5.1 When ordering, the product shall be described by
Q Not assigned
showing the type and suffix letters and number designations as
R Resilience
described in Section 4.
R Shock absorption
S Thermal stability
5.2 Minimum recommended properties for either type of
T Tensile strength
foam shall include requirements for Compression Deflection
T Ultimate elongation
U Not assigned
(Suffix D), Tensile Strength (Suffix T ), and Ultimate Elonga-
V Thermal conductivity
tion (Suffix T ).
W Density
X Not assigned
5.3 The properties selected and values set shall be selected
Y Not assigned
to ensure the required performance of the end product.
Z Special requirements
AA Buoyancy
5.4 Specialrequirementsshallbelisted.Testproceduresand
BB Compressive creep
limits shall be established by negotiation between the pur-
CC Dynamic cushioning
DD Open cell
chaser and the supplier. Each special requirement shall be
EE Not assigned
listed as Z suffix letters followed by numerical subscripts.
FF Water vapor transmission
6. Materials and Manufacture
6.1 Cellular polyolefin foams furnished under this specifi-
3.1.2 polyolefin plastics—material based on polymers made
cation shall be manufactured from any resin or blend of resins
by the polymerization of olefins or copolymerization of olefins
that are members of the polyolefin family together with added
with other polymers, the polyolefin being at least 51 mass %.
compounding materials of such a nature and quality that the
3.1.3 resin—solid, semi-solid, or pseudo-solid organic ma-
finished product complies with this specification. In permitting
terial that has an indefinite and often high molecular weight,
choice in use of those materials by the producer, it is not
exhibits a tendency to flow when subject to stress, usually has
intended to imply that the different resins are equivalent with
a softening or melting range, and usually fractures conchoid-
respect to all physical properties. Special characteristics other
ally.
than those prescribe
...




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