Aerospace series - Paints and varnishes - Nature and methods for surface preparation of test pieces in aluminium alloys

This document defines the nature of and the surface preparation method for test pieces in aluminium alloys intended for testing paints and varnishes used for aerospace applications.

Luft- und Raumfahrt - Beschichtungsstoffe - Oberflächenvorbereitungstyp und -methoden für Proben aus Aluminiumlegierungen

Dieses Dokument definiert den Typ und die Methoden der Oberflächenvorbereitung für Probestücke aus Aluminiumlegierungen zur Prüfung von Beschichtungsstoffen für den Einsatz in Anwendungen in der Luft- und Raumfahrt.

Série aérospatiale - Peintures et vernis - Nature et méthodes de préparation de surface des éprouvettes en alliages d’aluminium

Le présent document définit la nature et la méthode de préparation de la surface pour des éprouvettes en alliages d’aluminium prévues pour les essais de peintures et vernis utilisées pour les applications aérospatiales.

Aeronavtika - Barve in laki - Vrsta in metode priprave površine preskušancev v aluminijevih zlitinah

Ta dokument določa vrsto in metode priprave površine preskušancev v aluminijevih zlitinah, namenjenih za preskušanje barv in lakov za uporabo v aeronavtiki. 2 Normativni

General Information

Status
Published
Publication Date
10-Sep-2019
Technical Committee
I13 - Imaginarni 13
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
06-Sep-2019
Due Date
11-Nov-2019
Completion Date
11-Sep-2019

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SIST EN 3837:2019

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Overview

SIST EN 3837:2019 specifies requirements for the nature and methods of surface preparation of test pieces in aluminium alloys for use in testing paints and varnishes in aerospace applications. Developed by the Slovenian Institute for Standardization (SIST) and aligned with EN 3837, this European standard is vital for ensuring consistency and reliability in the assessment of coating performance on aluminium substrates within the aerospace industry. Proper surface preparation is crucial for accurate and repeatable results in paint and varnish testing, directly impacting the durability and protection of aerospace components.

Keywords: aluminium alloys, surface preparation, paints and varnishes, aerospace, test pieces, coating testing.

Key Topics

  • Test Piece Specifications:

    • Describes the nature (material, heat treatment) and dimensions of aluminium alloy test pieces, including sheets, clad sheets, and L-sections, primarily from alloys such as 2024 and 7075.
    • Typical sizes: length 125 mm, width 80 mm, and thickness between 0.4 mm and 1.6 mm, as defined by the relevant product or test standard.
  • Surface Preparation Methods:

    • A comprehensive, process-based approach is used for preparing surfaces, including:
      • Sulfochromic pickling (EN 2334)
      • Chromic acid anodizing (EN 2101)
      • Chromate conversion (EN 2437)
      • Tartaric-sulphuric acid anodizing (EN 4704)
      • Acid pickling without hexavalent chromium (EN 4707)
      • Hexavalent-chrome-free chemical conversion (EN 4729)
      • Sulphuric acid anodizing (EN 2284)
  • Degreasing Processes:

    • Both solvent (vapour/liquid phase using low VOC products) and chemical degreasing procedures are recommended before surface treatments, as detailed in informative annexes.
  • Coating Application Timing:

    • Coatings should be applied within 16 hours after surface treatment, following the product specification and supplier instructions.
  • Environmental and Safety Considerations:

    • Emphasizes compliance with applicable health, safety, and environmental regulations throughout the preparation and testing process.

Applications

The standard is intended for:

  • Aerospace Coating Test Laboratories: Ensures standardized methods for preparing aluminium substrates, enabling comparison and validation of paint and varnish performance.
  • Manufacturers of Aerospace Components: Helps in qualifying coatings intended to protect structural parts made of aluminium alloys, assuring compliance with international requirements.
  • Quality Control and Research: Supports the development of new coatings and verifications of existing ones by providing a uniform approach to substrate preparation.
  • Paint and Varnish Suppliers: Offers guidance for pre-treatment of test samples when demonstrating the effectiveness of protective coatings for aerospace clients.

By standardizing the preparation of test pieces, SIST EN 3837:2019 plays a critical role in the long-term performance and safety of aircraft structures where aluminium is widely used.

Related Standards

SIST EN 3837:2019 references several key aerospace and coating standards, including:

  • EN 2090, EN 2092, EN 2696, EN 2709: Aluminium alloy specifications for sheet, strip, and section materials.
  • EN 2101: Chromic acid anodizing of aluminium and alloys.
  • EN 2284: Sulphuric acid anodizing.
  • EN 2334: Sulfochromic acid pickling of aluminium and alloys.
  • EN 2437: Chromate conversion coatings for aluminium and alloys.
  • EN 4704, EN 4707, EN 4729: Treatments and conversion coatings, including Cr(VI)-free alternatives.
  • ISO 3270: Standard conditions for conditioning and testing paints and varnishes.

Using SIST EN 3837:2019 together with these related standards ensures full alignment with international testing protocols for aerospace paint and varnish evaluation on aluminium test pieces.

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Frequently Asked Questions

SIST EN 3837:2019 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Aerospace series - Paints and varnishes - Nature and methods for surface preparation of test pieces in aluminium alloys". This standard covers: This document defines the nature of and the surface preparation method for test pieces in aluminium alloys intended for testing paints and varnishes used for aerospace applications.

This document defines the nature of and the surface preparation method for test pieces in aluminium alloys intended for testing paints and varnishes used for aerospace applications.

SIST EN 3837:2019 is classified under the following ICS (International Classification for Standards) categories: 49.025.20 - Aluminium; 49.040 - Coatings and related processes used in aerospace industry; 87.040 - Paints and varnishes. The ICS classification helps identify the subject area and facilitates finding related standards.

SIST EN 3837:2019 has the following relationships with other standards: It is inter standard links to SIST EN 2101:2001, SIST EN 2437:2004, SIST EN 4707:2020, SIST EN 4704:2012, SIST EN 2334:2001, SIST EN 2092:2005, SIST EN 2696:2005, SIST EN 4729:2017, SIST EN 2090:2005, SIST EN 2709:2019, SIST EN 2284:2001, SIST EN 4689:2021, SIST EN 4688:2021, SIST EN 4687:2021, SIST EN 4476:2019. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

SIST EN 3837:2019 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-november-2019
Aeronavtika - Barve in laki - Vrsta in metode priprave površine preskušancev v
aluminijevih zlitinah
Aerospace series - Paints and varnishes - Nature and methods for surface preparation of
test pieces in aluminium alloys
Luft- und Raumfahrt - Beschichtungsstoffe - Oberflächenvorbereitungstyp und -
methoden für Proben aus Aluminiumlegierungen
Série aérospatiale - Peintures et vernis - Nature et méthodes de préparation de surface
des éprouvettes en alliages d’aluminium
Ta slovenski standard je istoveten z: EN 3837:2019
ICS:
49.025.20 Aluminij Aluminium
49.040 Prevleke in z njimi povezani Coatings and related
postopki, ki se uporabljajo v processes used in aerospace
letalski in vesoljski industriji industry
87.040 Barve in laki Paints and varnishes
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 3837
EUROPEAN STANDARD
NORME EUROPÉENNE
August 2019
EUROPÄISCHE NORM
ICS 49.040
English Version
Aerospace series - Paints and varnishes - Nature and
method for surface preparation of test pieces in aluminium
alloys
Série aérospatiale - Peintures et vernis - Nature et Luft- und Raumfahrt - Beschichtungsstoffe -
méthodes de préparation de surface des éprouvettes Oberflächenvorbereitungstyp und -methoden für
en alliages d'aluminium Proben aus Aluminiumlegierungen
This European Standard was approved by CEN on 12 May 2019.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2019 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 3837:2019 E
worldwide for CEN national Members.

Contents Page
European foreword . 3
1 Scope . 4
2 Normative references . 4
3 Terms and definitions . 4
4 Nature and size of test pieces . 5
5 Method of preparing the surface . 5
6 Application of coating . 5
7 Healthy, safety and environmental aspects . 7
8 Designation . 7
Annex A (informative) Solvent degreasing . 8
Annex B (informative) Chemical degreasing . 9
Annex C (informative) Standard evolution form . 10

European foreword
This document (EN 3837:2019) has been prepared by the Aerospace and Defence Industries Association
of Europe - Standardization (ASD-STAN).
After enquiries and votes carried out in accordance with the rules of this Association, this Standard has
received the approval of the National Associations and the Official Services of the member countries of
ASD, prior to its presentation to CEN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by February 2020, and conflicting national standards shall
be withdrawn at the latest by February 2020.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent
rights.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
1 Scope
This document defines the nature of and the surface preparation method for test pieces in aluminium
alloys intended for testing paints and varnishes used for aerospace applications.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 2090, Aerospace series — Aluminium alloy AL-P2024- — T3 — Clad sheet and strip —
0,3 mm ≤ a ≤ 6 mm
EN 2092, Aerospace series — Aluminium alloy AL-P7075- — T6 or T62 — Clad sheet and strip —
0,4 mm ≤ a ≤ 6 mm
EN 2101, Aerospace series — Chromic acid anodizing of aluminium and wrought aluminium alloys
EN 2284, Aerospace series — Sulphuric acid anodizing of aluminium and wrought aluminium alloys
EN 2334, Aerospace series — Chromic-sulphuric acid pickle of aluminium and aluminium alloys
...