SIST EN ISO 16092-1:2018
(Main)Machine tools safety - Presses - Part 1: General safety requirements (ISO 16092-1:2017)
Machine tools safety - Presses - Part 1: General safety requirements (ISO 16092-1:2017)
This International standard specifies technical safety requirements and measures to be adopted by persons undertaking the design, manufacture and supply of presses and ancillary devices which are intended to work cold metal or material partly of cold metal.
The requirements in this International standard take account of intended use, as defined in 3.22 of ISO 12100-1:2003. This standard presumes access to the press from all directions, deals with the hazards during the various phases of the life of the machine described in clause 4, and specifies the safety measures for both the operator and other exposed persons.
This International Standard also applies to ancillary devices which are an integral part of the press. This standard also applies to machines which are part of an integrated manufacturing system where the hazards and risk arising are comparable to those of machines working separately.
The presses covered by this standard which transmit force mechanically to cut, form, or work cold metal or other sheet materials by means of tools or dies attached to or operated by slides/ram in range in size from small high speed machines with a single operator producing small work-pieces to large relatively slow speed machines with several operators and large work-pieces.
This standard also covers presses whose primary intended use is to work cold metal, which are to be used in the same way to work other sheet materials (e.g. cardboard, plastic, rubber, leather)
This part of ISO 16092 does not cover machines whose principal designed purpose is:
a) metal cutting by guillotine;
b) attaching a fastener, e.g. riveting, stapling or stitching;
c) bending or folding by press brakes or folding machines;
d) straightening;
e) turret punch pressing;
f) extruding;
g) drop forging or drop stamping;
h) compaction of metal powder;
i) single purpose punching machines designed exclusively for profiles, e.g. for the construction industry;
j) spot welding;
k) tube bending;
l) working by pneumatic hammer;
This standard does not cover hazards related to the use of presses in explosive atmospheres
This standard covers the safety requirements related to the use of programmable electronic systems (PES) and programmable pneumatic systems (PPS).
This standard deals with the common significant hazards, hazardous situations and events relevant to presses and ancillary devices which are intended to work cold metal or material partly of cold metal when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). This part of the standard defines the common safety requirements for presses defined in clause 1.1 and should be used in connection with other parts of the ISO 16092-series
Werkzeugmaschinien Sicherheit - Pressen - Teil 1: Allgemeine Sicherheitsanforderungen (ISO 16092-1:2017)
Diese Dokument legt die technischen Sicherheitsanforderungen und Schutzmaßnahmen fest, die von jenen Personen zu beachten sind, die für die Konstruktion, die Herstellung und die Lieferung von Pressen, die zur Kaltbearbeitung von Metall oder von teilweise aus kaltem Metall bestehendem Material bestimmt sind, die jedoch ebenso zur Bearbeitung sonstiger Flachmaterialien (z. B. Karton, Plastik, Gummi, Leder, usw.) verwendet werden können.
ANMERKUNG 1 Die Konstruktion einer Maschine beinhaltet die Betrachtung der Maschine selbst, unter Berücksichtigung aller Phasen der Nutzungsdauer der Maschine, wie in ISO 12100:2010, 5.4 genannt, sowie der Erstellung der Betriebsanleitung in Bezug auf alle oben genannten Phasen der Nutzungsdauer.
Die Anforderungen in diesem Dokument berücksichtigen die bestimmungsgemäße Verwendung, wie in ISO 12100:2010, 3.23 definiert ebenso wie eine vernünftigerweise vorhersehbare Fehlanwendung, wie in ISO 12100:2010, 3.24 definiert. Dieses Dokument geht davon aus, dass ein Zugang zur Presse von allen Richtungen erfolgen kann, beschäftigt sich mit allen in Abschnitt 4 beschriebenen signifikanten Gefährdungen während der verschiedenen Phasen der Nutzungsdauer der Maschine und spezifiziert die Sicherheitsmaßnahmen sowohl für den Bediener als auch für andere exponierte Personen.
ANMERKUNG 2 Alle signifikanten Gefährdungen bedeutet solche, die zum Zeitpunkt der Veröffentlichung dieses Dokumentes festgestellt oder mit Pressen in Verbindung gebracht werden.
Sécurité des machines-outils - Presses - Partie 1: Exigences générales de sécurité (ISO 16092-1:2017)
ISO 16092-1:2017 spécifie les exigences techniques de sécurité et les dispositions que doivent respecter les personnes chargées de la conception, de la construction et de la fourniture des presses qui sont conçues pour le travail à froid des métaux ou des matériaux partiellement constitués de métal froid, mais qui peuvent être utilisées de la même manière pour le travail d'autres matériaux en feuilles (par exemple: le carton, le plastique, le caoutchouc, le cuir, etc.).
NOTE 1 La conception d'une machine comprend l'étude de la machine à proprement parler, en tenant compte de toutes les phases de la «vie» de la machine mentionnées au paragraphe 5.4 de l'ISO 12100:2010, et l'élaboration des instructions relatives à l'ensemble des phases susmentionnées.
Les exigences du présent document tiennent compte de l'utilisation normale, telle que définie en 3.23 de l'ISO 12100:2010, ainsi que d'un mauvais usage raisonnablement prévisible, tel que défini en 3.24 de l'ISO 12100:2010. Le présent document suppose un accès possible à la presse de tous les côtés, traite de tous les phénomènes dangereux significatifs pendant les différentes phases de la vie de la machine, tels que décrits à l'Article 4, et spécifie les exigences de sécurité à la fois pour l'opérateur et les autres personnes exposées.
NOTE 2 L'expression «tous les phénomènes dangereux significatifs» fait référence à ceux qui sont identifiés ou associés aux presses au moment de la publication du présent document.
ISO 16092-1:2017 s'applique aux presses qui peuvent fonctionner de manière indépendante, et peuvent également servir de guide pour la conception de presses destinées à être intégrées dans un système de fabrication.
Les presses couvertes par le présent document transmettent la force par un procédé mécanique afin de couper, de former ou de travailler à froid les métaux ou autres matériaux en feuilles au moyen d'outils ou de matrices fixés à des coulisseaux/un piston ou actionnés par ces derniers; la taille des presses varie de petites machines à grande vitesse avec un seul opérateur produisant de petites pièces, aux grandes machines à vitesse relativement lente avec plusieurs opérateurs produisant de grandes pièces.
ISO 16092-1:2017 n'est pas applicable aux machines principalement conçues pour:
a) la découpe du métal par cisaille guillotine;
b) le montage d'élément de finition, par exemple rivetage, agrafage ou piquage;
c) le pliage ou le cintrage par une presse plieuse ou une cintreuse;
d) le dressage;
e) le poinçonnage sur poinçonneuse revolver;
f) l'extrusion;
g) le matriçage par choc, le poinçonnage par choc;
h) le compactage des poudres métalliques;
i) les poinçonneuses simples conçues exclusivement pour les profilés, par exemple: celles utilisées dans l'industrie de la construction;
j) le soudage par point;
k) le cintrage de tubes;
l) le façonnage par marteau pneumatique.
ISO 16092-1:2017 ne traite pas des phénomènes dangereux liés à l'utilisation de presses en atmosphères explosives.
ISO 16092-1:2017 couvre les exigences de sécurité liées à l'utilisation de systèmes électroniques programmables (SEP) et de systèmes pneumatiques programmables (SPP).
ISO 16092-1:2017 n'est pas applicable aux presses qui ont été fabriquées avant sa date de publication.
ISO 16092-1:2017 traite des phénomènes dangereux, des situations et des événements dangereux significatifs et courants qui sont pertinents pour les presses et les dispositifs auxiliaires
Varnost obdelovalnih strojev - Stiskalnice - 1. del: Splošne varnostne zahteve (ISO 16092-1:2017)
Ta mednarodni standard določa tehnične varnostne zahteve in zaščitne ukrepe, ki jih morajo sprejeti osebe, ki se ukvarjajo s projektiranjem, proizvodnjo in dobavljanjem stiskalnic in pomožnih naprav, zasnovanih za obdelavo hladnih kovin ali materialov, ki so delno izdelani iz hladnih kovin. Zahteve v tem mednarodnem standardu upoštevajo predvideno uporabo, kot je opredeljena v točki 3.22 standarda ISO 12100-1:2003. Ta standard predvideva dostop do stiskalnice iz vseh smeri, obravnava tveganja v različnih fazah življenjske dobe stroja, opisana v točki 4, in določa varnostne ukrepe za upravljavca in druge izpostavljene osebe. Ta mednarodni standard se uporablja tudi za pomožne naprave, ki so sestavni del stiskalnice. Ta standard velja tudi za stroje, ki so del integriranega proizvodnega sistema, če so nastajajoče nevarnosti in tveganja primerljivi z nevarnostmi in s tveganji pri strojih, ki delujejo ločeno. Stiskalnice, ki jih ta standard obsega in prenašajo silo mehansko za rezanje, oblikovanje ali ustvarjanje hladnih kovin ali drugih materialov v obliki plošč z orodji ali formami, ki so pritrjeni nanje ali upravljani z drsniki/tolkači z obsegom velikosti od majhnih visokohitrostnih strojev z enim upravljavcem, ki proizvaja majhne obdelovance, do velikih in relativno počasnih strojev z več upravljavci in velikimi obdelovanci. Ta standard obsega tudi stiskalnice, katerih primarna predvidena uporaba je ustvarjanje hladnih kovin, ki bodo uporabljene na enak način za ustvarjanje drugih materialov v obliki plošč (npr. karton, plastika, guma, usnje). Ta del standarda ISO 16092 ne obsega strojev, katerih temeljni projektirani namen je naslednji: a) rezanje kovine z giljotino, b) pritrditev spojnikov, npr. kovičenje, spenjanje ali šivanje, c) upogibanje ali zgibanje z upogibnimi stiskalnicami ali zgibalnimi stroji, d) ravnanje, e) stiskanje z revolverskim prebijalnim strojem, f) iztiskanje, g) kovanje s padalnimi kladivi ali izsekovanje s padalnim orodjem, h) stiskanje kovinskega prahu, i) enonamenski prebijalni stroji, zasnovani izključno za profile; npr. za gradbeništvo, j) točkovno varjenje, k) upogibanje cevi, l) delo s pnevmatskim kladivom. Ta standard ne obsega nevarnosti, povezanih z uporabo stiskalnic v eksplozivnih atmosferah. Ta standard obsega varnostne zahteve, povezane z uporabo programirljivih elektronskih sistemov (PES) in programirljivih pnevmatskih sistemov (PPS). V tem standardu so obravnavana pogosta pomembna tveganja, nevarne situacije in dogodki, relevantni za stiskalnice in pomožne naprave, ki so predvidene za ustvarjanje hladnih kovin ali materialov, ki jih delno sestavlja hladna kovina, ko so uporabljene v skladu z namenom in pod pogoji, predvidenimi s strani proizvajalca (glejte točko 4). Ta del standarda opredeljuje skupne varnostne zahteve za stiskalnice, opredeljene v točki 1.1, ki jih je treba uporabljati skupaj z drugimi deli skupine ISO 16092.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
oSIST prEN ISO 16092-1:2014
01-december-2014
Varnost obdelovalnih strojev - Stiskalnice - 1. del: Splošne varnostne zahteve
(ISO/DIS 16092-1:2014)
Machine tools safety - Presses - Part 1: General safety requirements (ISO/DIS 16092-
1:2014)
Werkzeugmaschinien Sicherheit - Pressen - Teil 1: Allgemeine Sicherheitsanforderungen
(ISO/DIS 16092-1:2014)
Sécurité des machines-outils - Presses - Partie 1: Exigences générales de sécurité
(ISO/DIS 16092-1:2014)
Ta slovenski standard je istoveten z: prEN ISO 16092-1
ICS:
25.120.10 Kovaški stroji. Stiskalnice. Forging equipment. Presses.
Škarje Shears
oSIST prEN ISO 16092-1:2014 en,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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oSIST prEN ISO 16092-1:2014
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oSIST prEN ISO 16092-1:2014
DRAFT INTERNATIONAL STANDARD
ISO/DIS 16092-1
ISO/TC 39/SC 10 Secretariat: SNV
Voting begins on: Voting terminates on:
2014-09-11 2015-02-11
Machine tools safety — Presses —
Part 1:
General safety requirements
Sécurité des machines outils — Presses —
Partie 1: Exigences générales de sécurité
ICS: 25.080.01
ISO/CEN PARALLEL PROCESSING
This draft has been developed within the International Organization for
Standardization (ISO), and processed under the ISO lead mode of collaboration
as defined in the Vienna Agreement.
This draft is hereby submitted to the ISO member bodies and to the CEN member
bodies for a parallel five month enquiry.
Should this draft be accepted, a final draft, established on the basis of comments
received, will be submitted to a parallel two-month approval vote in ISO and
THIS DOCUMENT IS A DRAFT CIRCULATED
formal vote in CEN.
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
To expedite distribution, this document is circulated as received from the
IN ADDITION TO THEIR EVALUATION AS
committee secretariat. ISO Central Secretariat work of editing and text
BEING ACCEPTABLE FOR INDUSTRIAL,
composition will be undertaken at publication stage.
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 16092-1:2014(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
©
PROVIDE SUPPORTING DOCUMENTATION. ISO 2014
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oSIST prEN ISO 16092-1:2014
ISO/DIS 16092-1:2014(E)
Copyright notice
This ISO document is a Draft International Standard and is copyright-protected by ISO. Except as
permitted under the applicable laws of the user’s country, neither this ISO draft nor any extract
from it may be reproduced, stored in a retrieval system or transmitted in any form or by any means,
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ii © ISO 2014 – All rights reserved
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oSIST prEN ISO 16092-1:2014
ISO/DIS 16092-1
Contents Page
Foreword . v
Introduction . vi
1 Scope . 1
2 Normative references . 2
3 Terms and definitions . 4
3.1 Groups of presses defined in the different parts of ISO 16092 . 4
3.2 General terms used for parts of a press . 7
3.3 General terms used for control functions for presses . 9
3.4 Operating modes and control functions . 10
4 List of significant hazards . 12
5 Safety requirements and/or measures . 14
5.1 General . 14
5.2 Basic design considerations . 14
5.2.1 Hydraulic and pneumatic systems - Common features . 14
5.2.2 Pneumatic systems . 15
5.2.3 Hydraulic systems . 15
5.2.4 Electric systems . 16
5.3 Mechanical hazards in the tools area . 16
5.3.1 Major danger zone . 16
5.3.2 Safeguarding measures . 16
5.3.3 Other requirements . 20
5.3.4 Release of trapped persons in the tools area. 21
5.3.5 Release of persons trapped inside enclosed areas . 21
5.4 The control and monitoring system . 21
5.4.1 Control and monitoring functions . 21
5.4.2 Muting . 23
5.4.3 Selection devices . 23
5.4.4 Position sensors . 25
5.4.5 Control devices . 25
5.4.6 Valves . 25
5.5 Tool-setting, trial strokes, maintenance and lubrication . 25
5.6 Mechanical hazards – other . 26
5.7 Slips, trips and falls . 26
5.8 Protection against other hazards . 27
5.8.1 Electrical hazards . 27
5.8.2 Thermal hazards . 27
5.8.3 High pressure fluid ejection hazards . 27
5.8.4 Hazards generated by noise . 27
5.8.5 Hazards generated by vibration . 28
5.8.6 Hazards generated by materials and substances . 29
5.8.7 Hazards generated by neglecting ergonomic principles . 29
6 Verification of the safety requirements and/or measures . 29
7 Information for use . 36
7.1 Marking . 36
7.2 Instruction handbook . 37
Annex A (normative) Closed tools . 39
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ISO/DIS 16092-1
Annex B (informative) Electro-sensitive protective equipment (ESPE) using active opto-
electronic protective devices (AOPDs) . 40
Annex C (normative) Calculation of minimum (safety) distances . 41
Annex D (informative) Modes of safe operation (MSO) . 43
Bibliography . 45
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oSIST prEN ISO 16092-1:2014
ISO/DIS 16092-1
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 16092-1 was prepared by Technical Committee ISO/TC 39, Machine tools safety, Subcommittee SC 10,
Safety.
ISO 16092 consists of the following parts, under the general title Machine tools safety — Presses:
Part 1: General safety requirements
Part 2: Safety requirements for mechanical presses
Part 3: Safety requirements for hydraulic presses
Part 4: Safety requirements for pneumatic presses
Part 5: Safety requirements for mechanical servopresses
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oSIST prEN ISO 16092-1:2014
ISO/DIS 16092-1
Introduction
This International Standard is a type C standard as stated in ISO 12100.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are
indicated in the scope of this International Standard.
When provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence over the provisions of the other standards, for machines
that have been designed and built according to the provisions of this type C standard.
The present part 1 of ISO 16092 is applied with at least one of the other specific parts (part 2 to part 5).
vi © ISO 2014 – All rights reserved
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oSIST prEN ISO 16092-1:2014
DRAFT INTERNATIONAL STANDARD ISO/DIS 16092-1
Machine tools safety — Presses — Part 1: General safety
requirements
1 Scope
1.1 This International standard specifies technical safety requirements and measures to be adopted by
persons undertaking the design, manufacture and supply of presses which are intended to work cold metal or
material partly of cold metal.
NOTE The design of a machine includes the study of the machine itself, taking into account all phases of the “life” of
the machine mentioned in ISO 12100:2010, 5.4, and the drafting of the instructions related to all the above phases.
The requirements in this International standard take account of intended use, as defined in 3.23 of
ISO 12100:2010. This standard presumes access to the press from all directions, deals with the hazards
during the various phases of the life of the machine described in Clause 4, and specifies the safety measures
for both the operator and other exposed persons.
This International Standard also applies to ancillary devices which are supplied as an integral part of the
press. This International standard also applies to machines which are part of an integrated manufacturing
system where the hazards and risk arising are comparable to those of machines working separately.
The covered presses transmit force mechanically to cut, form, or work cold metal or other sheet materials by
means of tools or dies attached to or operated by slides/ram in range in size from small high speed machines
with a single operator producing small work-pieces to large relatively slow speed machines with several
operators and large work-pieces.
This standard covers presses whose primary intended use is to work cold metal, but which may be used in the
same way to work other sheet materials (e.g. cardboard, plastic, rubber, leather, etc.)
This part of ISO 16092 does not cover machines whose principal designed purpose is:
a) metal cutting by guillotine;
b) attaching a fastener, e.g. riveting, stapling or stitching;
c) bending or folding by press brakes or folding machines;
d) straightening;
e) turret punch pressing;
f) extruding;
g) drop forging or drop stamping;
h) compaction of metal powder;
i) single purpose punching machines designed exclusively for profiles, e.g. used in the construction
industry;
j) spot welding;
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oSIST prEN ISO 16092-1:2014
ISO/DIS 16092-1
k) tube bending;
l) working by pneumatic hammer;
This International standard does not cover hazards related to the use of presses in explosive atmospheres.
This International standard covers the safety requirements related to the use of programmable electronic
systems (PES) and programmable pneumatic systems (PPS).
This International standard is not applicable to presses which are manufactured before the date of its
publication.
NOTE For the safeguarding of integrated manufacturing systems using presses, see also ISO 11161.
1.2 This International standard deals with the common significant hazards, hazardous situations and events
relevant to presses and ancillary devices which are intended to work cold metal or material partly of cold metal
when they are used as intended and under the conditions foreseen by the manufacturer (see Clause 4). This
part of ISO 16092 defines the common safety requirements for presses defined in 1.1 and should be used in
connection with other parts of the ISO 16092.
Specific hazards which are related to the type presses used are dealt with in ISO 16092, parts 2, 3 , 4 and 5.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 230-5:2003, Test code for machine tools — Part 5: Determination of the noise emission
ISO 4413:2010, Hydraulic fluid power — General rules and safety requirements relating to systems and their
components
ISO 4414:2010, Pneumatic fluid power — General rules and safety requirements relating to systems and their
components
ISO 4871:1996, Acoustics — Declaration and verification of noise emission values of machinery and
equipment
ISO 9355-1:1999, Ergonomic requirements for the design of displays and control actuators — Part 1: Human
interactions with displays and control actuators.
ISO 9355-2:1999, Ergonomic requirements for the design of displays and control actuators — Part 2: Displays
ISO 9355-3:2006, Ergonomic requirements for the design of displays and control actuators — Part 3: Control
actuators
ISO 11202:2010, Acoustics — Noise emitted by machinery and equipment — Measurement of emission
sound pressure levels at a work station and at other specified positions — Survey method in situ
ISO 11228-1: Ergonomics — Manual handling Part 1: Lifting and carrying
ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 13732-1:2006, Ergonomics of the thermal environment — Methods for the assessment of human
responses to contact with surfaces — Part 1: Hot surfaces
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ISO 13849-1:2009, Safety of machinery — Safety-related parts of control systems — Part 1: General
principles for design
ISO 13849-2:2012, Safety of machinery — Safety-related parts of control systems — Part 2: Validation
ISO 13850:2007, Safety of machinery — Emergency stop — Principles for design
ISO 13851:2002, Safety of machinery — Two-hand control devices — Functional aspects and design
principles
ISO 13854:1996, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
ISO 13855:2012, Safety of machinery — Positioning of safeguards with respect to the approach speeds of
parts of the human body
ISO 13857:2008, Safety of machinery — danger zones to prevent hazard zones being reached by upper and
lower limbs
ISO 14118:2000, Safety of machinery — Prevention of unexpected start-up
:
ISO 14119 2013 Safety of machinery — Interlocking devices associated with guards — Principles for design
and selection
1
ISO 14120:2002 , Safety of machinery — Guards — General requirements for the design and construction of
fixed and movable guards
ISO 14122-1:2001, Safety of machinery — Permanent means of access to machinery — Part 1: Choice of
fixed means of access between two levels and ISO 14122-1/A1:2010
ISO 14122-2:2001, Safety of machinery — Permanent means of access to machinery Part 2: Working
platforms and walkways and ISO 14122-2/A1:2010
ISO 14122-3:2001, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs,
stepladders and guard-rails and ISO 14122-3/A1:2010
ISO 14122-4:2004, Safety of machinery — Permanent means of access to machinery — Part 4: Fixed ladders
and ISO 14122-4/A1:2010
ISO 15534-1:2000, Ergonomic design for the safety of machinery — Part 1: Principles for determining the
dimensions required for openings for whole-body access into machinery
ISO 15534-2:2000, Ergonomic design for the safety of machinery — Part 2: Principles for determining the
dimensions required for access openings
IEC 60204-1:2009, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
IEC 60529:2001, Degrees of protection provided by enclosures (IP Code)
IEC 61310-2:2007, Safety of machinery — Indication, marking and actuation — Part 2: Requirements for
marking
IEC 61496-1:2012, Safety of machinery — Electro-sensitive protective equipment — Part 1: General
requirements and test
1
Under revision
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IEC 61496-2:2013, Safety of machinery —Electro-sensitive protective equipment — Part 2: Particular
requirements for equipment using active opto-electronic protective devices (AOPDs)
IEC 61496-3:2008, Safety of machinery — Electro-sensitive protective equipment — Part 3: Particular
requirements for Active Opto-electronic Protective Devices responsive to Diffuse Reflection (AOPDDR)
ISO/TR 11688-1:1995, Acoustics — Recommended practice for the design of low-noise machinery and
equipment — Part 1: Planning
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 12100 and in ISO 13849 and the
following apply.
3.1 Groups of presses defined in the different parts of ISO 16092
3.1.1
press
machine designed or intended to transmit energy to a tool for the purpose of the working (e.g. forming or
shaping) of cold metal or material partly of cold metal between the tools
3.1.2
mechanical press
press designed or intended to transmit energy from a prime mover to a tool by mechanical means using a
clutch mechanism which transmits torque to impart motion of the flywheel to the slide
Key
1 flywheel guard 5 belt
2 friction clutch, part revolution clutch 6 slide
3 flywheel 7 slide flange, tool holder
4 motor pulley 8 bolster/bed-plate
9 bed
Figure 1 — Example of a friction clutch (part revolution clutch) press (tools area safeguards not
shown)
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oSIST prEN ISO 16092-1:2014
ISO/DIS 16092-1
3.1.3
mechanical servo press
press designed or intended to transmit energy to a tool by mechanical means using a servo drive mechanism
without clutch mechanism to generate torque to impart motion to the slide
Key
1 Frame
2 Slide/Ram
3 Bolster
4 Servo drive (controller)
5 Servo motor
6 Mechanical brake
7 Gear
Figure 2 — Example of a mechanical servo press
3.1.4
hydraulic press
press designed or intended to transmit energy by linear movement between closing tools by hydraulic means.
Note 1 to entry: Such energy is produced by the effects of hydrostatic pressure (see Figure 3).
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oSIST prEN ISO 16092-1:2014
ISO/DIS 16092-1
3 3
2
1
5
4
Key
1 Frame
2 Slide/Ram
3 Main cylinder
5 Die cushion
4 (Moving) bolster
Figure 3 — Example of a down-stroking hydraulic press
3.1.5
pneumatic press
stationary press designed or intended to transmit energy by linear movement between closing tools by
pneumatic means.
Note 1 to entry: Such energy is produced by the effects of aerostatic pressure (see Figure 4).
2
3
4
1
Key
1 Frame
2 Main cylinder
Figure 4 — Example of a down-stroking pneumatic press
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oSIST prEN ISO 16092-1:2014
ISO/DIS 16092-1
3.1.6
up-stroking press
vertical press in which the press table moves upwards during the closing stroke (reciprocal to a downstroking
press, see Figure C.1)
Note 1 to entry The special safety requirement for the different types of presses are described in other part of the ISO
16092 series.
3.2 General terms used for parts of a press
3.2.1
tools area
area between moving tools, moving slide, moving die cushions, workpiece ejectors
3.2.2
electronic lever
manually operated control device which initiates an axis movement either by pulse generation or analog signal
to the numerical control during its displacement
3.2.3
electronic hand wheel
manually operated control device which initiates movement by pulse generation to the numerical control
during its rotation
3.2.4
ancillary device
any device intended for use within the press tools and integrated with the press, e.g. devices for lubrication,
load and unload
3.2.5
transfer system (transfer, feeder, robot)
integrated device(s) of the press which moves a material/workpiece through the tool area
3.2.6
dead centres
points at which the tool, during its travel, is:
either nearest/closest to the die (generally it corresponds to the end of the closing stroke), known as
bottom dead centre (BDC);
or furthest from the die (generally it corresponds to the end of the opening stroke), known as top dead
centre (TDC)
3.2.7
tool/die
fixed part of the tools
3.2.8
die cushion
accessory for a die which accumulates and releases, or absorbs, force as required in some press operations
3.2.9
early opening interlocking guard
guard associated with an interlocking device which, if opened when any dangerous movement in the tools
area has ceased, does not interrupt the operating cycle
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oSIST prEN ISO 16092-1:2014
ISO/DIS 16092-1
3.2.10
guard locking
measures to maintain an interlocking guard in the closed position until the risk of injury from the hazardous
machine functions has ceased
3.2.11
limited movement control device; inching device
control device, a single actuation of which, together with the control system of the machine, permits only a
limited amount of travel of a machine element
[Source: ISO 12100-1:2003, 3.28.9]
3.2.12
part detector
device which detects the workpiece and/or the correct position of the workpiece and which permits or prevents
the initiation of the stroke
3.2.13
position switch
switch which is operated by a moving part of the machine when this part reaches or leaves a predetermined
position
3.2.14
slide/ram
main reciprocating press member which holds the tool/punch
3.2.15
tool/punch
moving part of the tools
3.2.16
tool protective device
device which protects the tool against damage by stopping the stroke or by preventing its start
3.2.17
tools
combination of tool/punch and die
3.2.18
tool – closed
closed tool
tools designed and constructed to be inherently safe (see ISO 16092-2:_, Figure A.1)
3.2.19
electro-sensitive protective equipment
ESPE
assembly of devices and/or components working together for protective tripping or presence-sensing
purposes comprising:
a sensing device;
controlling monitoring devices;
output devices; and
all interconnecting wiring.
[Source: IEC 61496-1:2012, 3.5]
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oSIST prEN ISO 16092-1:2014
ISO/DIS 16092-1
3.2.20
active opto-electronic protective device
AOPD
device of which sensing function is performed by opto-electronic emitting and receiving elements detecting the
interruption of optical radiation, generated within the device, by an opaque object present in the specified
detection zone.
Note 1 to entry: IEC 61496-2 gives detailed provisions.
3.3 General terms used for control functions for presses
3.3.1
monitoring
safety function which ensures that a safety measure is initiated if the ability of a component or an element to
perform its function is diminished, or if the process conditions are changed in such a way that hazards are
generated
3.3.2
muting
temporary automatic suspension of a safety function(s) by safety related parts of the control system during
otherwise safe conditions in the operation of a machine
3.3.3
overall system stopping performance
overall response time
time occurring from actuating the protective device to the cessation of hazardous motion, or to the press
assuming a safe condition
3.3.4
operational stop
stop of the machine movements in the production process.
Note 1 to entry: Control functions between control system and machine drives are maintained (torque, speed of
rotation, position).
3.3.5
safe operational stop
stop with additional control system measures, preventing dangerous
...
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