SIST EN ISO 13918:2018
(Main)Welding - Studs and ceramic ferrules for arc stud welding (ISO 13918:2017, Corrected version 2018-05)
Welding - Studs and ceramic ferrules for arc stud welding (ISO 13918:2017, Corrected version 2018-05)
ISO 13918:2017 specifies the following:
- requirements for studs and ceramic ferrules for arc stud welding;
- dimensions, materials and mechanical properties.
Schweißen - Bolzen und Keramikringe für das Lichtbogenbolzenschweißen (ISO 13918:2017, korrigierte Fassung 2018-05)
Dieses Dokument legt folgendes fest:
— Anforderungen für Bolzen und Keramikringe für das Bolzenschweißen;
— Maße, Werkstoffe und mechanische Eigenschaften.
Tabelle 1 zeigt Bolzentypen und die Symbole für Bolzen und Keramikringe, die in diesem Dokument ver-wendet werden.
Soudage - Goujons et bagues céramiques pour le soudage à l'arc des goujons (ISO 13918:2017, Version corrigée 2018-05)
ISO 13918:2017 spécifie:
- les exigences relatives aux goujons et aux bagues en céramique dans le cadre du soudage à l'arc des goujons;
- les dimensions, les matériaux constitutifs et les propriétés mécaniques des goujons.
Varjenje - Čepi in keramični obroči za obločno varjenje čepov (ISO 13918:2017, popravljena verzija 2018-05)
Ta dokument določa stopnje sprejemljivosti nepopolnosti za obločne zvarne spoje na aluminiju in njegovih zlitinah. Uporablja se za debeline materialov, večje od 0,5 mm.
Za uporabo pri širokem naboru varjenih konstrukcij so podane tri stopnje sprejemljivosti. Označene so s simboli B, C in D. Stopnja sprejemljivosti B ustreza najvišjim zahtevam za končne zvare. Stopnje sprejemljivosti se nanašajo na kakovost izdelave in ne primernost za namen (glej točko 3.2) izdelanega proizvoda.
Ta dokument se uporablja za vse vrste zvarov (npr. soležne zvare, kotne zvare in Y-zvare), ročno, mehanizirano in avtomatizirano varjenje ter vse položaje varjenja.
Uporablja se za naslednje postopke varjenja:
– obločno varjenje v inertnem plinu s taljivo elektrodo (varjenje MIG); varjenje GMAW/ZDA;
– obločno varjenje v inertnem plinu z volframovo elektrodo (varjenje TIG); varjenje GTAW/ZDA;
– plazemsko obločno varjenje.
Ne uporablja se za metalurške vidike (npr. velikost zrn, trdota).
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN ISO 13918:2018
01-oktober-2018
1DGRPHãþD
SIST EN ISO 13918:2008
9DUMHQMHýHSLLQNHUDPLþQLREURþL]DREORþQRYDUMHQMHþHSRY,62
SRSUDYOMHQDYHU]LMD
Welding - Studs and ceramic ferrules for arc stud welding (ISO 13918:2017, Corrected
version 2018-05)
Schweißen - Bolzen und Keramikringe für das Lichtbogenbolzenschweißen (ISO
13918:2017, korrigierte Fassung 2018-05)
Soudage - Goujons et bagues céramiques pour le soudage à l'arc des goujons (ISO
13918:2017, Version corrigée 2018-05)
Ta slovenski standard je istoveten z: EN ISO 13918:2018
ICS:
21.060.10 Sorniki, vijaki, stebelni vijaki Bolts, screws, studs
25.160.10 Varilni postopki in varjenje Welding processes
SIST EN ISO 13918:2018 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
---------------------- Page: 1 ----------------------
SIST EN ISO 13918:2018
---------------------- Page: 2 ----------------------
SIST EN ISO 13918:2018
EN ISO 13918
EUROPEAN STANDARD
NORME EUROPÉENNE
January 2018
EUROPÄISCHE NORM
ICS 21.060.10; 25.160.10 Supersedes EN ISO 13918:2008
English Version
Welding - Studs and ceramic ferrules for arc stud welding
(ISO 13918:2017, Corrected version 2018-05)
Soudage - Goujons et bagues céramiques pour le Schweißen - Bolzen und Keramikringe für das
soudage à l'arc des goujons (ISO 13918:2017, Version Lichtbogenbolzenschweißen (ISO 13918:2017,
corrigée 2018-05) korrigierte Fassung 2018-05)
This European Standard was approved by CEN on 21 November 2017.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2018 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 13918:2018 E
worldwide for CEN national Members.
---------------------- Page: 3 ----------------------
SIST EN ISO 13918:2018
EN ISO 13918:2018 (E)
Contents Page
European foreword . 3
2
---------------------- Page: 4 ----------------------
SIST EN ISO 13918:2018
EN ISO 13918:2018 (E)
European foreword
This document (EN ISO 13918:2018) has been prepared by Technical Committee ISO/TC 44 "Welding
and allied processes" in collaboration with Technical Committee CEN/TC 121 “Welding and allied
processes” the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by July 2018, and conflicting national standards shall be
withdrawn at the latest by July 2018.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 13918:2008.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
Endorsement notice
The text of ISO 13918:2017, Corrected version 2018-05 has been approved by CEN as
EN ISO 13918:2018 without any modification.
3
---------------------- Page: 5 ----------------------
SIST EN ISO 13918:2018
---------------------- Page: 6 ----------------------
SIST EN ISO 13918:2018
INTERNATIONAL ISO
STANDARD 13918
Third edition
2017-11
Corrected version
2018-05
Welding — Studs and ceramic ferrules
for arc stud welding
Soudage — Goujons et bagues céramiques pour le soudage à l'arc
des goujons
Reference number
ISO 13918:2017(E)
©
ISO 2017
---------------------- Page: 7 ----------------------
SIST EN ISO 13918:2018
ISO 13918:2017(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2017
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2017 – All rights reserved
---------------------- Page: 8 ----------------------
SIST EN ISO 13918:2018
ISO 13918:2017(E)
Contents Page
Foreword .v
Introduction .vii
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Symbols and abbreviated terms . 2
5 Requirements . 3
5.1 Ordering information . 3
5.2 Dangerous substances . 3
5.3 Product requirements . 3
5.3.1 Dimensions and tolerances on dimensions, form and position . 3
5.3.2 Coating . 3
5.3.3 Materials and mechanical characteristics . 3
5.3.4 Weldability . 4
5.4 Durability . 5
6 Dimensions of studs . 5
6.1 General . 5
6.2 Fully-threaded stud (FD) . 6
6.3 Virtually fully-threaded stud (MD) . 7
6.4 Partially threaded stud (PD) . 8
6.5 Threaded stud with reduced shaft (RD) . 9
6.6 Unthreaded stud (UD) .10
6.7 Insulation pin/nail (ND) .11
6.8 Stud with internal thread (ID) .12
6.9 Shear connector (SD).13
6.10 Threaded stud with flange (PS) .14
6.11 Unthreaded stud (US) .16
6.12 Stud with internal thread (IS) .17
6.13 Threaded stud (PT) .18
6.14 Unthreaded stud (UT) .20
6.15 Stud with internal thread (IT) .21
7 Dimensions of ceramic ferrules .21
8 Manufacture .23
8.1 Fully-threaded stud (FD), virtually fully-threaded stud (MD), partially threaded
stud (PD), threaded stud with reduced shaft (RD), unthreaded stud (UD), stud
with internal thread (ID) .23
8.2 Shear connectors (SD) .23
9 Inspection .23
9.1 General .23
9.2 Chemical analysis .24
9.3 Mechanical tests .24
9.4 Sample size .24
10 Marking .24
10.1 Traceability .24
10.2 Studs .24
10.3 Ceramic ferrules .25
11 Designation .25
11.1 Studs .25
11.2 Ceramic ferrules .25
© ISO 2017 – All rights reserved iii
---------------------- Page: 9 ----------------------
SIST EN ISO 13918:2018
ISO 13918:2017(E)
Bibliography .26
iv © ISO 2017 – All rights reserved
---------------------- Page: 10 ----------------------
SIST EN ISO 13918:2018
ISO 13918:2017(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: www .iso .org/iso/foreword .html.
This document was prepared by Technical Committee ISO/TC 44, Welding and allied processes,
Subcommittee SC 10, Quality management in the field of welding.
This third edition cancels and replaces the second edition (ISO 13918:2008), which has been technically
revised.
The main changes compared to the previous edition are as follows:
a) everything according conformity evaluation has been deleted from this document;
b) fully-threaded stud (FD), virtually fully-threaded stud (MD) and insulation pin/nail (ND) have been
introduced;
c) threaded stud has been renamed to partially threaded stud (PD);
d) abbreviation P for pitch has been introduced;
e) that a stud may consist of two different materials combined by friction welding has been introduced
in 5.3.3.1;
f) value for CEV (CEV ≤ 0,38) in Table 2 has been changed;
g) SD3 materials according ISO 15510 have been introduced in Table 2;
h) PT, UT and IT materials according ISO/TR 15608 have been introduced in Table 2;
i) where applicable, the dimensions d and h are now for guidance only.
3 4
j) “y ” has been changed to “y + 2P” in Table 5, column l ;
min 2
k) “y + 1” has been changed to “y + 2P in Table 6, column d ”;
min 1
l) “α ± 2,5°” has been changed to “α ± 7°” in Table 6,column d ;
1
© ISO 2017 – All rights reserved v
---------------------- Page: 11 ----------------------
SIST EN ISO 13918:2018
ISO 13918:2017(E)
m) “α ± 2,5°” has been changed to “α ± 7°” in Table 9, column D ;
6
n) “b” has been changed to “b + 2P” and values for M 5 and M 8 have been changed to 7,5 mm and
12 mm in Table 9, column D ;
6
o) the column header “d − 0,4” has been changed to “d ± 0,4” in Table 10;
1 1
p) “α ± 2,5”has been changed to “α ± 7” in Table 10;
q) the column header “b ” has been changed to “b + 2P” in Table 13;
min min
r) the column header “b” has been changed to “b + 2P” in Table 16;
min
s) a nominal diameter (d ± 0,1) of 8 mm has been introduced with an internal thread diameter (D ) of
1 6
M5 and M6 in Table 16;
t) in all tables for the dimensions of ceramic ferrules, the values for the nominal diameter (D ), the
7
grip diameter (d ), the base diameter (d ) and the height (h ) have been deleted;
8 9 2
u) Table 17 has been introduced;
v) a note that stud and ceramic ferrule are generally a coordinated system from the same manufacturer
has been introduced in Clause 7;
w) 10.1 has been introduced;
x) Annex A has been deleted;
y) figures, normative references and layout have been editorially revised.
Requests for official interpretations of any aspect of this document should be directed to the Secretariat
of ISO/TC 44 via your national standards body. A complete listing of these bodies can be found at www
.iso .org.
This corrected version of ISO 13918:2017 incorporates the following correction:
b
— footnote in Table 11 has been modified.
vi © ISO 2017 – All rights reserved
---------------------- Page: 12 ----------------------
SIST EN ISO 13918:2018
ISO 13918:2017(E)
Introduction
The range of types of studs specified in this document represents customary applications.
This document can be used in all fields of the metal-working industry.
© ISO 2017 – All rights reserved vii
---------------------- Page: 13 ----------------------
SIST EN ISO 13918:2018
---------------------- Page: 14 ----------------------
SIST EN ISO 13918:2018
INTERNATIONAL STANDARD ISO 13918:2017(E)
Welding — Studs and ceramic ferrules for arc stud welding
1 Scope
This document specifies the following:
— requirements for studs and ceramic ferrules for arc stud welding;
— dimensions, materials and mechanical properties.
Table 1 shows types of studs and the symbols for studs and ceramic ferrules that are covered by this
document.
Table 1 — Types of studs and symbols for studs and ceramic ferrules
a
Welding technique Type of stud Symbol for Symbol for
studs ceramic ferrules
Fully-threaded stud FD UF
b
Virtually fully-threaded stud MD MF
Partially threaded stud PD PF
Drawn arc stud
Threaded stud with reduced shaft RD RF
welding with
ceramic ferrule or
Unthreaded stud UD UF
shielding gas
Insulation pin/nail ND UF
Stud with internal thread ID UF
Shear connector SD UF/DF
Threaded stud with flange PS —
Short-cycle drawn
Unthreaded stud US —
arc stud welding
Stud with internal thread IS —
Threaded stud PT —
Stud welding with
Unthreaded stud UT —
tip ignition
Stud with internal thread IT —
a
Further types of stud and ceramic ferrules can be specified as required for special applications.
b
Also called MPF, stud with a nearly full thread and a minimum length of the unthreaded part.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1: Bolts, screws
and studs with specified property classes — Coarse thread and fine pitch thread
ISO 3506-1, Mechanical properties of corrosion-resistant stainless steel fasteners — Part 1: Bolts, screws
and studs
ISO 4042, Fasteners — Electroplated coatings
ISO 4759-1, Tolerances for fasteners — Part 1: Bolts, screws, studs and nuts — Product grades A, B and C
ISO 6947, Welding and allied processes — Welding positions
© ISO 2017 – All rights reserved 1
---------------------- Page: 15 ----------------------
SIST EN ISO 13918:2018
ISO 13918:2017(E)
ISO 15510, Stainless steels — Chemical composition
ISO/TR 15608, Welding — Guidelines for a metallic materials grouping system
ISO 16120-2, Non-alloy steel wire rod for conversion to wire — Part 2: Specific requirements for general
purpose wire rod
3 Terms and definitions
No terms and definitions are listed in this document.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https: //www .iso .org/obp
— IEC Electropedia: available at http: //www .electropedia .org/
4 Symbols and abbreviated terms
b length of the thread
c depth of the crack in the head
d
d nominal diameter
1
d diameter at the weld area
2
d diameter of the weld collar
3
d diameter of the ignition tip
4
d head diameter of shear connector
5
D internal thread diameter
6
h height of the flange
1
h height of the head on shear connector
3
h height of the weld collar
4
h height of the thread run-out part of stud types PS and PT
5
l overall length of the stud (excluding aluminium ball or ignition tip)
1
l nominal length of the stud
2
l length of the ignition tip
3
P pitch
y length of the unthreaded part
α face angle
2 © ISO 2017 – All rights reserved
---------------------- Page: 16 ----------------------
SIST EN ISO 13918:2018
ISO 13918:2017(E)
5 Requirements
5.1 Ordering information
At the time of order, the manufacturer shall obtain the following information:
a) a reference to this document if the purchaser demands compliance;
b) quantities to be delivered;
c) complete product designation;
d) other requirements as agreed with the purchaser (e.g. low-temperature requirements).
5.2 Dangerous substances
Materials used in products shall not release any dangerous substances in excess of the maximum levels
permitted in the relevant regulations of the state of destination.
5.3 Product requirements
5.3.1 Dimensions and tolerances on dimensions, form and position
Dimensions and tolerances on dimensions form and position shall be in accordance with the
requirements given in Clause 6.
For coated threaded studs, the tolerances shall apply before coating.
Studs shall be free of defects which can affect the application.
5.3.2 Coating
Unless otherwise specified, studs PS, US, IS, PT, UT, IT of property class 4.8 shall be supplied with
electroplated copper coating (C1E).
5.3.3 Materials and mechanical characteristics
5.3.3.1 General
The materials listed in Table 2 shall be used, under the provisions of 5.3.4.
The mechanical characteristics of the studs shall comply with the specifications in Table 2.
Studs may consist of two different materials combined by friction welding (dual-material stud).
NOTE The welding part corresponds to the parent metal to avoid problems with dissimilar materials in
fusion welding, the rest generally consists of high alloy steel for enhanced corrosion resistance.
5.3.3.2 Shear strength
Shear strength shall be checked by testing the minimum tensile strength of the studs.
© ISO 2017 – All rights reserved 3
---------------------- Page: 17 ----------------------
SIST EN ISO 13918:2018
ISO 13918:2017(E)
Table 2 — Materials and mechanical characteristics of finished studs
Symbol Material/ Standard Mechanical properties
material group/ of the finished stud
property class
c
FD 4.8 ISO 898-1 See ISO 898-1
MD
PD
A2-50, A2-70, A4-50,
RD
c
ISO 3506-1 See ISO 3506-1
A4-70, A5-50, A5-70
UD
ID
2
ISO 16120-2 R < 450 N/mm
m
Mild steel, copper coated
C2E
ND
Austenitic stainless steel
2
ISO 15510 R < 700 N/mm
m
Material group 1 with the
limits:
2
R ≥ 450 N/mm
m
a
C ≤ 0,2 %
2
SD1 R ≥ 350 N/mm
eH
a A ≥ 15 %
5
CEV ≤ 0,38
a,b
Al ≥ 0,02 %
ISO/TR 15608
Material group 1 with the
2
R = 400 N/mm to
m
limits:
2
550 N/mm
a
C ≤ 0,2 %
2
SD2 R ≥ 235 N/mm
eH
2
R ≥ 235 N/mm
a p0,2
CEV ≤ 0,35
A ≥ 20 %
5
a,b
Al ≥ 0,02 %
2
R = 500 N/mm to
m
X5CrNi18-10 2
780 N/mm
SD3 ISO 15510
2
R ≥ 350 N/mm
p0,2
X6CrNi18-12
A ≥ 25 %
5
c
4.8 ISO 898-1 See ISO 898-1
PS
US
A2-50, A2-70, A4-50,
c
ISO 3506-1 See ISO 3506-1
IS
A4-70, A5-50, A5-70
c
4.8 ISO 898-1 See ISO 898-1
PT
A2-50, A2-70, A4-50,
c
ISO 3506-1 See ISO 3506-1
A4-70, A5-50, A5-70
UT
2
Group 32 ISO/TR 15608 R ≥ 370 N/mm
m
2
Group 21 ISO/TR 15608 R ≥ 100 N/mm
m
IT
2
Group 22.3 ISO/TR 15608 R ≥ 230 N/mm
m
a
Values from the ladle analysis.
b
If other elements for killing are used, they shall be reported in the inspection document.
c
Only weldable materials shall be used for studs.
5.3.4 Weldability
Only weldable materials shall be used for studs.
Non-alloyed steel studs are weldable if the hardness increase is low. In general, this is the case when
the carbon content is ≤0,20 %. Free-cutting steel studs are generally not weldable. Killed materials
shall be used.
Austenitic stainless steel studs are generally weldable. Free-cutting stainless steel studs are generally
not weldable.
4 © ISO 2017 – All rights reserved
---------------------- Page: 18 ----------------------
SIST EN ISO 13918:2018
ISO 13918:2017(E)
5.4 Durability
The durability of studs is dependent on their use and the environmental exposure to which they are
subject.
The mechanical durability of studs is ensured for a reasonable economic working life if the studs comply
with the requirements of this document.
6 Dimensions of studs
6.1 General
Nominal dimensions are listed in Tables 3 to 16. Other lengths of studs and threads may be used by
agreement between contracting parties. Divergence in outline shape, finish or dimensions shall be
permitted, provided the welding area complies with the specifications of the said tables.
The length after welding, l , is a design value. By proper control of the welding, it is possible to keep
2
variations in l to within ±1 mm. Under special conditions, for example, through-deck stud welding, l
2 2
may be constantly different from the nominal value.
The form of the central part of the stud tip comprised inside the diameter d /3 for stud types FD, UD,
1
SD (d /3 for stud types MD, PD, RD, ID) shall be at the manufacturer's discretion. The tip shall be at the
2
manufacturer's discretion in the case of flux in the form of a press-fitted aluminium ball (e.g. fl
...
SLOVENSKI STANDARD
oSIST prEN ISO 13918:2016
01-november-2016
9DUMHQMHýHSLLQNHUDPLþQLREURþL]DREORþQRYDUMHQMHþHSRY,62',6
Welding - Studs and ceramic ferrules for arc stud welding
Schweißen - Bolzen und Keramikringe für das Lichtbogenbolzenschweißen (ISO
13918:xxxx)
Soudage -- Goujons et bagues céramiques pour le soudage à l_arc des goujons
Ta slovenski standard je istoveten z: prEN ISO 13918 rev
ICS:
21.060.10 Sorniki, vijaki, stebelni vijaki Bolts, screws, studs
25.160.10 Varilni postopki in varjenje Welding processes
oSIST prEN ISO 13918:2016 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
---------------------- Page: 1 ----------------------
oSIST prEN ISO 13918:2016
---------------------- Page: 2 ----------------------
oSIST prEN ISO 13918:2016
DRAFT INTERNATIONAL STANDARD
ISO/DIS 13918
ISO/TC 44/SC 10 Secretariat: DIN
Voting begins on: Voting terminates on:
2016-10-12 2017-01-03
Welding — Studs and ceramic ferrules for arc stud welding
Soudage — Goujons et bagues céramiques pour le soudage à l’arc des goujons
ICS: 21.060.10; 25.160.10
THIS DOCUMENT IS A DRAFT CIRCULATED
This document is circulated as received from the committee secretariat.
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
ISO/CEN PARALLEL PROCESSING
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 13918:2016(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
©
PROVIDE SUPPORTING DOCUMENTATION. ISO 2016
---------------------- Page: 3 ----------------------
oSIST prEN ISO 13918:2016
ISO/DIS 13918:2016(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2016, Published in Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Ch. de Blandonnet 8 • CP 401
CH-1214 Vernier, Geneva, Switzerland
Tel. +41 22 749 01 11
Fax +41 22 749 09 47
copyright@iso.org
www.iso.org
ii © ISO 2016 – All rights reserved
---------------------- Page: 4 ----------------------
oSIST prEN ISO 13918:2016
ISO/DIS 13918:2016(E)
Contents Page
Foreword . iv
Introduction . vi
1 Scope . 1
2 Normative references . 2
3 Symbols and abbreviated terms . 3
4 Requirements . 3
4.1 Ordering information . 3
4.2 Dangerous substances . 3
4.3 Product requirements . 4
4.3.1 Dimensions and tolerances on dimensions, form and position . 4
4.3.2 Coating. 4
4.3.3 Materials and mechanical characteristics. 4
4.3.4 Weldability. 6
4.4 Durability . 6
5 Dimensions of studs . 6
5.1 General . 6
5.2 Fully threaded stud (FD). 7
5.3 Virtually fully threaded stud (MD). 8
5.4 Partially threaded stud (PD) . 9
5.5 Threaded stud with reduced shaft (RD). 11
5.6 Unthreaded stud (UD). 12
5.7 Insulation pin/nail (ND) . 13
5.8 Stud with internal thread (ID) . 14
5.9 Shear connector (SD) . 15
5.10 Threaded stud with flange (PS). 16
5.11 Unthreaded stud (US) . 18
5.12 Stud with internal thread (IS) . 19
5.13 Threaded stud (PT). 21
5.14 Unthreaded stud (UT) . 22
5.15 Stud with internal thread (IT) . 23
6 Dimensions of ceramic ferrules . 24
7 Manufacture and finish . 25
7.1 Threaded studs (PD), unthreaded studs (UD), threaded studs with reduced shaft (RD) . 25
7.2 Shear connectors (SD) . 25
8 Inspection. 26
8.1 General . 26
8.2 Chemical analysis . 26
8.3 Mechanical tests. 26
8.4 Sample size . 26
9 Marking . 27
9.1 Traceability. 27
9.2 Studs . 27
9.3 Ceramic ferrules . 27
10 Designation . 28
10.1 Studs . 28
10.2 Ceramic ferrules . 28
Bibliography. 29
© ISO 2016 – All rights reserved iii
---------------------- Page: 5 ----------------------
oSIST prEN ISO 13918:2016
ISO/DIS 13918:2016(E)
Foreword
The committee responsible for this document is ISO/TC 44, Welding and allied processes, Subcommittee
SC 10, Unification of requirements in the field of metal welding.
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee has
been established has the right to be represented on that committee. International organizations,
governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of
ISO documents should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent
rights identified during the development of the document will be in the Introduction and/or on the ISO list of
patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment,
as well as information about ISO's adherence to the World Trade Organization (WTO) principles in the
Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.
The committee responsible for this document is ISO/TC 44, Welding and allied processes, Subcommittee
SC 10, Unification of requirements in the field of metal welding
This second edition cancels and replaces the first which has been technically revised:
a) everything according conformity evaluation is deleted from the standard;
b) the clause terms and definitions is deleted from the standard;
c) fully threaded stud (FD), virtually fully threaded stud (MD) and insulation pin/nail (ND) introduced;
d) threaded stud renamed to partially threaded stud (PD);
e) abbreviation P for pitch introduced;
f) in 5.3.3.1 introduced, that a stud may consist of two different materials combined by friction welding;
g) in Table 2 "Materials and mechanical characteristics of finished studs" for SD1 changed value for CEV
(CEV ≤ 0,38);
h) in Table 2 "Materials and mechanical characteristics of finished studs" for SD3 materials according
ISO 15510 introduced;
iv © ISO 2016 – All rights reserved
---------------------- Page: 6 ----------------------
oSIST prEN ISO 13918:2016
ISO/DIS 13918:2016(E)
i) in Table 2 "Materials and mechanical characteristics of finished studs" for PT, UT and IT materials
according ISO/TR 15608 introduced;
j) in Table 5 "Dimensions of partially threaded studs (PD)" in column l "y " is changed to "y + 2P";
2 min
k) in Table 6 "Dimensions of threaded studs with reduced shaft (RD)" in column d "y + 1" is changed to
1 min
"y + 2P";
l) in Table 6 "Dimensions of threaded studs with reduced shaft (RD)" in column d "α ± 2,5°" is changed to
1
"α ± 7°";
m) in Table 9 "Dimensions of studs with internal thread (ID)" in column D "α ± 2,5°" is changed to "α ± 7°";
6
n) in Table 9 "Dimensions of studs with internal thread (ID)" in column D "b" is changed to "b + 2P" and
6
values for M 5 and M 8 are changed to 7,5 mm and 12 mm;
o) in Table 10 "Dimensions of shear connectors (SD) with l according to Table A.4" the column header
2
"d - 0,4" is changed to "d ± 0,4";
1 1
p) in Table 10 "Dimensions of shear connectors (SD) with l according to Table A.4"α ± 2,5" is changed to
2
"α ± 7";
q) in Table 13 "Dimensions of studs with internal thread (IS)" the column header "b " is changed to
min
"b +1";
r) in Table 16 "Dimensions of studs with internal thread (IT)" the column header "b" is changed to
"b + 2P";
s) in Table 16 "Dimensions of studs with internal thread (IT)" a nominal diameter (d ± 0,1) of 8 mm
1
introduced with an internal thread diameter (D ) of M5 and M6;
6
t) in all tables for the dimensions of ceramic ferrules the values for the nominal diameter (D ) and the grip
7
diameter (d ) deleted;
8
u) Table 17 "List of ceramic ferrules" introduced;
v) 9.1 "Traceability" introduced;
w) Annex A "Mass of studs" deleted;
x) figures, normative references and layout editorially revised.
© ISO 2016 – All rights reserved v
---------------------- Page: 7 ----------------------
oSIST prEN ISO 13918:2016
ISO/DIS 13918:2016(E)
Introduction
The range of types of studs specified in this International Standard represents customary applications.
This International Standard can be used in all fields of the metal-working industry.
vi © ISO 2016 – All rights reserved
---------------------- Page: 8 ----------------------
oSIST prEN ISO 13918:2016
DRAFT INTERNATIONAL STANDARD ISO/DIS 13918:2016(E)
Welding — Studs and ceramic ferrules for arc stud welding
1 Scope
This International Standard specifies:
requirements for studs and ceramic ferrules for arc stud welding;
dimensions, materials and mechanical properties.
Table 1 shows types of studs and the symbols for studs and ceramic ferrules that are covered by this
document.
Table 1 — Types of studs and symbols for studs and ceramic ferrules
a
Welding technique Symbol for Symbol for
Type of stud
studs ceramic ferrules
fully threaded stud FD UF
b
MD MF
virtually fully threaded stud
partially threaded stud PD PF
Drawn arc stud
threaded stud with reduced shaft RD RF
welding with ceramic
unthreaded stud UD UF
ferrule or shielding gas
Insulation pin/nail ND UF
stud with internal thread ID UF
shear connector SD UF/DF
threaded stud with flange (pitch) PS —
Short-cycle drawn arc
unthreaded stud US —
stud welding
stud with internal thread IS —
threaded stud (pitch) PT —
Stud welding with tip
unthreaded stud UT —
ignition
stud with internal thread IT —
a
Further types of stud and ceramic ferrules can be specified as required for special applications.
b
also called MPF – stud with a nearly full thread and a minimum length of the unthreaded part
© ISO 2016 – All rights reserved
1
---------------------- Page: 9 ----------------------
oSIST prEN ISO 13918:2016
ISO/DIS 13918:2016(E)
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1: Bolts, screws and
studs
ISO 3506-1, Mechanical properties of corrosion-resistant stainless-steel fasteners — Part 1: Bolts, screws and
studs
ISO 4042, Fasteners — Electroplated coatings
ISO 4759-1, Tolerances for fasteners — Part 1: Bolts, screws, studs and nuts — Product grades A, B and C
ISO 6947, Welds — Working positions — Definitions of angles of slope and rotation
ISO 15510, Stainless steels — Chemical composition
ISO/TR 15608, Welding — Guidelines for a metallic materials grouping system
ISO 16120-2, Non-alloy steel wire rod for conversion to wire — Part 2: Specific requirements for general-
purpose wire rod
© ISO 2016 – All rights reserved
2
---------------------- Page: 10 ----------------------
oSIST prEN ISO 13918:2016
ISO/DIS 13918:2016(E)
3 Symbols and abbreviated terms
b length of the thread
c depth of the crack in the head
d
d nominal diameter
1
d diameter at the weld area
2
d diameter of the weld collar
3
d diameter of the tip
4
d head diameter of headed studs
5
D internal thread diameter
6
D nominal diameter of the ceramic ferrule
7
d grip diameter
8
d base diameter of the ceramic ferrule
9
h height of the flange
1
h height of the ceramic ferrule
2
h height of the head on headed stud
3
h height of the weld collar
4
h height of the unthreaded part of stud types PS and PT
5
l overall length of the stud (excluding aluminium ball or welding tip)
1
l nominal length of the stud
2
l length of the welding tip
3
P pitch
y length of the unthreaded part
α face angle
4 Requirements
4.1 Ordering information
At the time of order the manufacturer shall obtain the following information:
a) reference to this International Standard if the purchaser demands compliance;
b) quantities to be delivered;
c) complete product designation;
d) other requirements as agreed with the purchaser (e.g. low-temperature requirements).
4.2 Dangerous substances
Materials used in products shall not release any dangerous substances in excess of the maximum levels
permitted in the relevant regulations of the state of destination.
© ISO 2016 – All rights reserved
3
---------------------- Page: 11 ----------------------
oSIST prEN ISO 13918:2016
ISO/DIS 13918:2016(E)
4.3 Product requirements
4.3.1 Dimensions and tolerances on dimensions, form and position
Dimensions and tolerances on dimensions, form and position shall be in accordance with the requirements
given in Clause 5.
For coated threaded studs the tolerances shall apply before coating.
4.3.2 Coating
Unless otherwise specified, studs PS, US, IS, PT, UT, IT of property class 4.8 shall be supplied with
electroplated copper coating (C1E).
4.3.3 Materials and mechanical characteristics
4.3.3.1 General
The materials listed in Table 2 shall be used, under the provisions of 4.3.4.
The mechanical characteristics of the studs shall comply with the specifications in Table 2.
Studs may consist of two different materials combined by friction welding (dual -material stud).
NOTE The welding part corresponds to the parent metal to avoid problems with dissimilar materials in fusion
welding, the rest generally consists of high alloy steel for enhanced corrosion resistance.
© ISO 2016 – All rights reserved
4
---------------------- Page: 12 ----------------------
oSIST prEN ISO 13918:2016
ISO/DIS 13918:2016(E)
4.3.3.2 Shear strength
Shear strength shall be checked by testing the minimum tensile strength of the studs.
Table 2 — Materials and mechanical characteristics of finished studs
Symbol Material/ Standard Mechanical properties
Material group/ of the finished stud
Property class
c
FD 4.8 ISO 898-1 See ISO 898-1
MD
PD
A2-50, A2-70, A4-50,
RD c
ISO 3506-1 See ISO 3506-1
A4-70, A5-50, A5-70
UD
ID
2
ISO 16120-2 R < 450 N/mm
Mild steel, copper coated
m
C2E
ND
2
Austenitic stainless steel
ISO 15510 R < 700 N/mm
m
Material group 1 w
...
Questions, Comments and Discussion
Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.