Abstract

This document gives guidelines and recommendations for the general principles of design appropriate to articles to be hot dip galvanized after fabrication (e.g. in accordance with ISO 1461) for the corrosion protection of, for example, articles that have been manufactured in accordance with EN 1090-2.
This document does not apply to hot dip galvanized coatings applied to continuous wire or sheet (e.g. to EN 10346).

Status
Not Published
Public Enquiry End Date
30-Jul-2026
Current Stage
4020 - Public enquire (PE) (Adopted Project)
Start Date
27-May-2026
Due Date
14-Oct-2026
Completion Date
03-Aug-2026

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oSIST prEN ISO 14713-2:2026

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oSIST prEN ISO 14713-2:2026 is a SIST draft standard for zinc coatings on iron and steel structures. It gives guidelines and recommendations for articles that are to be hot dip galvanized after fabrication, so designers, fabricators, purchasers and galvanizers can plan the article for full coating coverage, safe processing and predictable coating quality. The standard is aimed at batch hot dip galvanizing of fabricated articles, not continuous wire or sheet.

What does oSIST prEN ISO 14713-2:2026 specify?

oSIST prEN ISO 14713-2:2026 specifies design and fabrication guidance for articles to be hot dip galvanized after fabrication. It is written for fabricated iron or steel articles, including work made in accordance with EN 1090-2, and it excludes hot dip galvanized coatings on continuous wire or sheet such as EN 10346 products.

The document is organized into eight clauses, followed by two informative annexes:

AnnexWhat it covers
Annex ADesign guidance for articles to be hot dip galvanized
Annex BPurchaser checklist for ordering articles to be hot dip galvanized

The main clauses cover scope, definitions, design for hot dip galvanizing, storage and transport, the effect of article condition, dimensional tolerances on mating threads, and after-treatments.

What are the key requirements of oSIST prEN ISO 14713-2:2026?

Design, manufacture and early coordination

Clause 4 says the article should be designed with its function, fabrication method and finish in mind, and the purchaser should consult the galvanizer before finalizing the design or manufacture. In practice, that means venting, draining, lifting points, assembly sequence and post-galvanizing fitting need to be agreed early, not corrected later at the galvanizing plant.

Clause 4.2.1 recommends designs that can be coated in a single dip. If an article is too large for the bath, double-dipping may be used, but that increases handling and needs to be planned with the galvanizer.

Venting, draining and safe processing

Clause 4.2.2 and Clause 4.3.3 require the design to let air, pretreatment liquids and molten zinc reach all surfaces and leave the article freely. This is important because trapped air gives uncoated areas, while trapped moisture or liquid can create pressure, distortion or safety hazards during immersion in zinc at about 450 °C.

Annex A develops this into practical design guidance for overlaps, hollow sections, box sections, base plates, cylinders and enclosed cavities. For the reader, the main point is that holes, crops and access openings are not optional details - they are part of making the article galvanizable.

Controlling stress, distortion and cracking

Clause 4.3.2 and Clause 6.6 focus on residual stress and the risk of distortion, cracking and related damage during galvanizing. The standard recommends symmetrical sections, avoiding large thickness changes, reducing unbalanced stresses from welding and fabrication, and considering heat treatment when needed.

This matters because the galvanizing temperature can relieve stresses that were already present from rolling, forming, cutting or welding. The document also addresses distortion cracking, hydrogen embrittlement, strain age embrittlement and liquid metal assisted cracking or liquid metal embrittlement, which are mainly concerns for stressed or high-strength articles.

Material choice and article condition

Clause 6.1 and Clause 6.2 explain that most steels and cast irons can be hot dip galvanized, but steel composition affects coating appearance, thickness and smoothness. Table 1 links silicon and phosphorus ranges to typical coating behavior, so the material choice can matter when the reader needs a particular appearance or coating response.

Clause 6.3 gives special attention to castings. They should be clean, free from porosity and shrinkage holes, and large castings should have balanced section thicknesses and generous radii. Clause 6.4 adds that the surface must be clean before dipping, and Clause 6.4.2 explains that rougher steel surfaces generally lead to thicker coatings and can leave prior surface features visible.

Cutting, welding and edges

Clause 6.5 explains that thermal cutting and welding affect the zone that will be galvanized. Flame-cut, laser-cut and plasma-cut edges may need grinding, weld metal composition can change the coating appearance, and free edges, re-entrant corners and notches need careful treatment.

This is practical workshop guidance: if edges are left sharp or thermally damaged, the coating may be less consistent and the risk of crack initiation increases. The document also highlights special attention in the k-area of beams, where copes are cut.

Tolerances, threads, storage and finishing

Clause 4.4 says coating thickness must be allowed for on mating surfaces and holes, and Clause 7 gives two ways to handle threaded work: either galvanize bolts to standard threads and tap nuts after galvanizing, or undersize bolts so standard hot dip galvanized nuts can be used.

Clause 5 and Clause 8 deal with storage, transport and after-treatments. Articles should be stacked safely, not normally while hot or wet, and wet-storage stain can be minimized by agreed storage and post-treatment measures. If painting or powder coating will follow galvanizing, the galvanizer should be informed before galvanizing so the surface treatment and duplex system can be planned.

What terms does oSIST prEN ISO 14713-2:2026 define?

  • hot dip galvanizing - forming a zinc or zinc-iron alloy coating on fabricated iron or steel articles by dipping them in molten zinc.
  • hot dip galvanized coating - the coating obtained by hot dip galvanizing.
  • duplex system - a hot dip galvanized coating with an additional liquid paint or powder coating.
  • galvanizer - the company or organization that operates the plant carrying out hot dip galvanizing of fabricated iron or steel batches.
  • wet storage stain - a surface stain caused by zinc corrosion products forming when freshly galvanized steel is stored or transported in moist or humid conditions.

Who uses oSIST prEN ISO 14713-2:2026?

The standard is used by purchasers, designers, fabricators, manufacturers and galvanizers involved in hot dip galvanized steelwork. It is especially relevant for structural steel and metal structures where the article is fabricated first and galvanized afterward.

In practice, buyers use it to define ordering requirements, designers use it to shape venting, tolerances and assemblies, fabricators use it for cutting, welding and surface preparation, and galvanizers use it to assess whether an article can be processed safely and effectively.

What changed in oSIST prEN ISO 14713-2:2026 from the previous edition?

oSIST prEN ISO 14713-2:2026 is the third edition and replaces ISO 14713-2:2019. The document states these main changes:

  • the title was amended to clarify the purpose of the document
  • Clause 3 was aligned to ISO 1461 and now includes the definitions of “galvanizer” and “wet storage stain”
  • Clause 4 was extensively edited to make requirements for designers and manufacturers clearer and to reduce repetition
  • Clause 6 was extensively revised
  • information on castings was consolidated into Clause 6.3
  • a new diagram and explanation of the k-area of beams were added in Clause 6.5
  • Clause 6.6 was significantly revised
  • a small technical correction was made to Table A.2
  • Annex A was reorganized with additional subclauses
  • Annex B was added as a simplified checklist for designers and manufacturers
  • editorial changes were made to simplify language and use terms consistently

Which standards are used with oSIST prEN ISO 14713-2:2026?

StandardWhat it contributes
ISO 1461Coating specifications, test methods, significant surfaces and acceptance criteria for fabricated hot dip galvanized articles
ISO 8044General corrosion terminology used for the terms and definitions section
EN 1090-2Execution requirements for steel structures, including cutting and notching practices
EN 10346Example of continuous hot-dip coated flat products excluded from this document
ISO 10684Requirements for hot dip galvanized fasteners and threaded work
ISO 12944-5Guidance for paint systems used in duplex systems after galvanizing
EN 13438Recommendations for powder organic coatings on hot dip galvanized steel products
EN 15773Specifications and guidance for duplex systems using powder coatings
EN 10240Related hot dip galvanized coating requirements for steel tubes

What does the oSIST prEN ISO 14713-2:2026 document contain?

The document contains guidance on design for hot dip galvanizing, material selection, surface condition, cutting and welding, handling, storage, threads and after-treatments. It also includes a steel composition table that links silicon and phosphorus ranges to coating characteristics.

Annex A contains detailed design figures and tables for venting and draining, including examples for overlaps, hollow sections, welded box sections, base plates, flat panels and cylinders. Annex A also gives recommended hole sizes and locations through Tables A.1 to A.3.

Annex B gives a purchaser checklist that turns the technical guidance into ordering actions. That makes the document useful not only for design reviews, but also for procurement checks, fabrication planning and pre-galvanizing coordination.

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Frequently Asked Questions

oSIST prEN ISO 14713-2:2026 is a draft published by the Slovenian Institute for Standardization (SIST). Its full title is "Zinc coatings - Guidelines and recommendations for the protection against corrosion of iron and steel in structures - Part 2: Requirements and recommendations for articles to be hot dip galvanized (ISO/DIS 14713-2:2026)". This standard covers: This document gives guidelines and recommendations for the general principles of design appropriate to articles to be hot dip galvanized after fabrication (e.g. in accordance with ISO 1461) for the corrosion protection of, for example, articles that have been manufactured in accordance with EN 1090-2. This document does not apply to hot dip galvanized coatings applied to continuous wire or sheet (e.g. to EN 10346).

This document gives guidelines and recommendations for the general principles of design appropriate to articles to be hot dip galvanized after fabrication (e.g. in accordance with ISO 1461) for the corrosion protection of, for example, articles that have been manufactured in accordance with EN 1090-2. This document does not apply to hot dip galvanized coatings applied to continuous wire or sheet (e.g. to EN 10346).

oSIST prEN ISO 14713-2:2026 is classified under the following ICS (International Classification for Standards) categories: 25.220.40 - Metallic coatings; 91.080.10 - Metal structures; 91.080.13 - Steel structures. The ICS classification helps identify the subject area and facilitates finding related standards.

oSIST prEN ISO 14713-2:2026 has the following relationships with other standards: It is inter standard links to SIST EN ISO 14713-2:2020. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

oSIST prEN ISO 14713-2:2026 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


SLOVENSKI STANDARD
01-julij-2026
Cinkove prevleke - Smernice in priporočila za zaščito železnih in jeklenih
konstrukcij proti koroziji - 2. del: Zahteve in priporočila za izdelke, namenjene
vročemu pocinkanju (ISO/DIS 14713-2:2026)
Zinc coatings - Guidelines and recommendations for the protection against corrosion of
iron and steel in structures - Part 2: Requirements and recommendations for articles to
be hot dip galvanized (ISO/DIS 14713-2:2026)
Zinküberzüge - Leitfäden und Empfehlungen zum Schutz von Eisen- und
Stahlkonstruktionen vor Korrosion - Teil 2: Feuerverzinken (ISO/DIS 14713-2:2026)
Revêtements de zinc - Lignes directrices et recommandations pour la protection contre
la corrosion du fer et de l'acier dans les constructions - Partie 2: Galvanisation à chaud
(ISO/DIS 14713-2:2026)
Ta slovenski standard je istoveten z: prEN ISO 14713-2
ICS:
25.220.40 Kovinske prevleke Metallic coatings
91.080.10 Kovinske konstrukcije Metal structures
91.080.13 Jeklene konstrukcije Steel structures
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

DRAFT
International
Standard
ISO/DIS 14713-2
ISO/TC 107/SC 4
Zinc coatings — Guidelines
Secretariat: BSI
and recommendations for the
Voting begins on:
protection against corrosion of iron
and steel in structures —
2026-05-15
Part 2:
Voting terminates on:
Requirements and
recommendations for articles to be 2026-08-07
hot dip galvanized
ICS: 25.220.40
THIS DOCUMENT IS A DRAFT CIRCULATED
FOR COMMENTS AND APPROVAL. IT
IS THEREFORE SUBJECT TO CHANGE
AND MAY NOT BE REFERRED TO AS AN
INTERNATIONAL STANDARD UNTIL
PUBLISHED AS SUCH.
This document is circulated as received from the committee secretariat.
IN ADDITION TO THEIR EVALUATION AS
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
ISO/CEN PARALLEL PROCESSING
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
NATIONAL REGULATIONS.
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
PROVIDE SUPPORTING DOCUMENTATION.
Reference number
ISO/DIS 14713-2:2026(en)
ISO/DIS 14713-2:2026(en)
© ISO 2026
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
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CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
ISO/DIS 14713-2:2026(en)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Design for hot dip galvanizing . 2
4.1 General .2
4.2 Process considerations .2
4.2.1 Size and handling of articles .2
4.2.2 Venting and draining of articles .2
4.3 Design features .3
4.3.1 General .3
4.3.2 Minimising residual stress .3
4.3.3 Providing adequate venting and draining .3
4.4 Tolerances .4
5 Storage and transport . 4
6 Effect of article condition . 4
6.1 General .4
6.2 Steel composition .4
6.3 Castings .5
6.4 Surface condition .6
6.4.1 Surface cleanliness .6
6.4.2 Influence of steel surface roughness on the galvanized coating thickness .6
6.5 Influence of thermal cutting processes and welding .6
6.5.1 Thermal cutting .6
6.5.2 Welding .6
6.5.3 Free edges.7
6.6 Effect of internal stresses in the steel article .7
6.6.1 Distortion .7
6.6.2 Distortion cracking .7
6.6.3 Hydrogen embrittlement .7
6.6.4 Strain age embrittlement .8
6.6.5 Liquid metal assisted cracking or liquid metal embrittlement .8
6.7 Large objects or thick steels .8
6.8 Hot dip galvanizing .8
7 Dimensional tolerances on mating threads . 9
8 After-treatments . 9
Annex A (informative) Design of articles for hot dip galvanizing .10
Annex B (informative) Checklist for the purchaser when ordering articles to be hot dip
galvanized .21
Bibliography .23

iii
ISO/DIS 14713-2:2026(en)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee
has been established has the right to be represented on that committee. International organizations,
governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent
rights identified during the development of the document will be in the Introduction and/or on the ISO list of
patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expressions
related to conformity assessment, as well as information about ISO's adherence to the World Trade
Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 107, Metallic and other inorganic coatings,
Subcommittee SC 4, Hot dip coatings (galvanized, etc.).
This third edition, which has been technically revised, cancels and replaces the second edition
(ISO 14713-2:2019). The main changes compared with the previous edition are as follows:
— Title has been amended to clarify the purpose of document
— Clause 3 has been aligned to ISO 1461 with definitions of ‘galvanizer ’ and ‘wet storage stain ’ now
included
— Clause 4 has been extensively edited to make requirements on designers/manufacturers clearer and
avoid repetition of information
— Clause 6 has been extensively revised
— Information on castings has been consolidated into 6.3
— A new diagram (Figure 1 ) and explanation of the k-area of beams has been added in 6.5
— Significant revisions made to Clause 6.6 (now 6.5 )
— Small technical correction has been made to Table A.2
— Sub-clauses have been added to Annex A to better organise the information provided
— New Annex B added to provide a simplified checklist of actions for designers/manufacturers.
— Editorial changes to simplify language and apply a consistent use of terms.
A list of all parts in the ISO 14713 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.

iv
ISO/DIS 14713-2:2026(en)
Introduction
Hot dip galvanized coatings are applied to fabricated iron or steel articles through immersion in a bath
of molten zinc to apply a highly durable and abrasion resistant protective coating that is metallurgically
[1]
bonded to the substrate (see ISO 1461 ).
Application of a galvanized coating after fabrication or manufacture of the steel article ensures that the
galvanized coating provides complete coverage for the article. It is therefore necessary to optimize design
and fabrication of steel articles to ensure their suitability for the batch hot dip galvanizing process. This
includes aspects such as design detailing to allow access or drainage of molten zinc and venting of air; choice
of steel grades and methods of fabrication.
This document provides requirements and recommendations for the design, fabrication and manufacture of
iron or steel articles to be hot dip galvanized.

v
DRAFT International Standard ISO/DIS 14713-2:2026(en)
Zinc coatings — Guidelines and recommendations for the
protection against corrosion of iron and steel in structures —
Part 2:
Requirements and recommendations for articles to be hot dip
galvanized
1 Scope
This document gives requirements and recommendations for the general principles of design of articles to
[1]
be hot dip galvanized after fabrication (e.g. in accordance with ISO 1461 ) for the corrosion protection of,
[2]
for example, articles that have been manufactured in accordance with EN 1090-2
This document does not apply to hot dip galvanized coatings applied to continuous wire or sheet (e.g. to EN
[3]
10346 ).
2 Normative references
There are no normative references in this document.
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 8044and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at http:// www .electropedia .org/
3.1
hot dip galvanizing
formation of a galvanized coating of either zinc or zinc iron alloys, or both, on fabricated iron or steel articles
by dipping in a zinc melt
3.2
hot dip galvanized coating
galvanized coating
coating obtained by hot dip galvanizing (3.1)
3.3
duplex system
hot dip galvanized coating (3.2) with an additional liquid paint or powder coating
3.4
galvanizer
company or organization that operates a plant for the hot dip galvanizing (3.1) of batches of fabricated iron
or steel articles
ISO/DIS 14713-2:2026(en)
3.5
wet storage stain
surface stain resulting from the formation of zinc corrosion products (usually zinc hydroxide and zinc oxide)
when freshly galvanized steel is stored or transported in moist or humid conditions
4 Design for hot dip galvanizing
4.1 General
It is essential that the design of any article required to be galvanized should take into account the function of
the article, its method of manufacture and also the limitations imposed by the finish. Annex A gives guidance
that should be followed for a selection of important design situations. The principles of providing venting for
enclosed areas and adequate access and drainage for molten zinc that are given in Annex A can be extended
to other design situations.
Some internal stresses in the articles to be galvanized will be relieved during the hot dip galvanizing process
and this can cause deformation or damage to the article. These internal stresses arise from operations at
the fabrication stage, such as cold forming, welding, oxy-cutting or drilling, and from the residual stresses
inherited from the rolling mill.
The purchaser should seek the advice of the galvanizer before designing or manufacturing an article that is
to be hot dip galvanized, as it can be necessary to adapt the design or manufacture of the article for the hot
dip galvanizing process.
The design and the materials used should permit good surface preparation during galvanizing to ensure a
reaction between the steel and molten zinc. This is essential for the production of the galvanized coating
(see 6.4).
4.2 Process considerations
4.2.1 Size and handling of articles
Articles should be designed to enable coating in a single dipping operation. Articles that are too large for
the available baths may be partially immersed and then reversed for length or depth, so that a complete
galvanized coating is obtained.
NOTE Partial immersion and then dipping for a second time to complete the coating is termed 'double-dipping'
and can result in increased handling. It is less common than the single, complete immersion operation.
The galvanizing bath and associated plant should be of adequate lifting capacity and dimensions to process
the articles to be hot dip galvanized.
Articles are secured, for example to jigs, then usually moved through the process by overhead cranes.
Arrangements for lifting and handling should be made before articles are delivered to the galvanizer. The
purchaser should consult the galvanizer and advise of any limitations (e.g. on the use of existing holes).
Lifting lugs are often incorporated to assist general handling. Lifting lugs or existing holes to be used for
handling purposes shall be of an appropriate size and strength.
Articles may be suspended by chains, hooks or wires. Articles may also be held in racks or jigs. In each
case, some contact marks can be visible after hot dip galvanizing. The dipping operation involves vertical
movement out of the bath, but the parts being withdrawn may be inclined at an angle.
4.2.2 Venting and draining of articles
The galvanizing process requires the circulation of air, pretreatment liquids and molten zinc to all surfaces of
the article. Air pockets prevent local surface preparation and give uncoated surfaces. Liquids and moisture
in enclosed spaces vaporize at the hot dip galvanizing temperature of approximately 450 °C and the force
generated can cause buckling of the article or explosions and, in extreme cases, a safety hazard for operators

ISO/DIS 14713-2:2026(en)
of the galvanizing process. Optimal drainage of molten zinc improves appearance and improves resource
efficiency.
Hot dip galvanizing of hollow articles ensures protection of both internal and external surfaces. Small
amounts of trapped zinc ash can be unavoidable within hollow sections and, for certain shapes and designs,
cannot be removed.
Certain articles, e.g. heat exchangers and gas cylinders, can, if required, be hot dip galvanized on the outside
only. This involves special techniques and equipment (e.g. to push the article into the bath against the
buoyancy of the molten zinc) and a specialist galvanizer should be consulted in advance.
4.3 Design features
4.3.1 General
Recommended design features for articles to be hot dip galvanized are given in Annex A. Articles should be
designed so as to assist the access and drainage of molten metal and so that air locks are avoided 4.2.2
WARNING — This aspect of design shall be given careful consideration and is essential to maintain
satisfactory standards of health and safety for operators of the galvanizing process.
A smooth profile, avoiding unnecessary edges and corners, assists hot dip galvanizing. This, combined with
bolting after galvanizing, improves long-term corrosion resistance.
4.3.2 Minimising residual stress
The hot dip galvanizing process involves dipping fabricated steel articles in a bath of molten zinc at a
temperature of approximately 450 °C and withdrawing them when the metallurgical reaction, that develops
the coating, is complete. Residual stress may be present in articles due to manufacturing processes or
fabrication procedures. At sufficiently high levels of residual stress in the article, stress relief can occur at
the hot dip galvanizing temperature (see 6.6.1) . This is one of the main causes of unexpected distortion or
cracking of a steel article. Symmetrical sections are recommended and, as far as possible, large variations in
thickness or cross-section, e.g. thin sheet welded to thick angles, should be avoided. Welding and fabrication
techniques should be chosen to minimize the introduction of unbalanced stresses. Differential thermal
expansion should be minimized during welding and processing. Heat treatment can be desirable before hot
dip galvanizing to reduce residual stress in the article.
Before galvanizing, the purchaser should discuss with the galvanizer the requirements for coating and
subsequent assembly of fabricated articles. Compact sub-assemblies (which occupy minimum bath space),
that are assembled, by bolting, after galvanizing, are preferable. Welding is preferable before galvanizing, to
ensure a continuous galvanized coating over the weld.
4.3.3 Providing adequate venting and draining
Holes that are necessary in structures for the hot dip galvanizing process are preferably made before
assembly and by cutting or grinding off corners of sections; this facilitates the absence of “pockets” in which
excess molten zinc can solidify. When already assembled, thermal cutting could be the optimum method of
producing holes, for example when the space available for drilling does not allow the hole to be close enough
to the edge or corners (see also 6.5.1).
Internal venting of hollow sections should be avoided. If internal venting is unavoidable, it should be agreed
[1]
in advance with the galvanizer (see also ISO 1461 ) and the purchaser should ensure that:
a) the holes are of maximum possible size;
b) provision for internal venting is adequately documented (e.g. by photography) before assembly.

ISO/DIS 14713-2:2026(en)
4.4 Tolerances
The thickness of the galvanized coating is determined mainly by the nature and thickness of the steel. On
mating surfaces and at holes, extra tolerance should be provided to allow for the thickness of the coating
metal. For galvanized coatings on flat surfaces, an allowance of at least 1 mm has been found satisfactory.
[1]
See ISO 1461 for definitions of significant surfaces and acceptance criteria for the galvanized coating. For
threaded work, for example, for hot dip galvanized and centrifuged nuts and bolts, current practices differ
according to the country. See Clause 7.
5 Storage and transport
Hot dip galvanized articles should be stacked securely so that the articles can be handled, stored and
transported safely. Normally, articles should not be stacked together while hot or wet. Long term storage in
flat contact with certain types of porous wood should be avoided.
Where there is a specific need to minimize the development of wet-storage staining, this should be
communicated by the purchaser to the galvanizer at the time of order and any relevant control measures
should be agreed.
Such measures can include, for example, storage of articles to allow free movement of air across the surfaces
of the article, the use of spacers to minimize contact areas on the work, chemical post-treatment or avoidance
of close nesting of work (where the design allows this). Shrink wrapping can lead to water retention within
the articles and subsequent wet-storage staining.
[1]
In accordance with ISO 1461 the presence of wet-storage staining is not a cause for rejection, provided the
galvanized coating thickness remains above the specified minimum requirements at the time of acceptance
inspection.
6 Effect of article condition
6.1 General
Most steels and cast irons can be hot dip galvanized . This includes unalloyed carbon steels (see, e.g. EN
[4] [5] [6]
10025-2 ), fine-grained steels (see, e.g. EN 10025-3 and EN 10025-4 ), quenched and tempered steels,
[7]
hollow sections that are hot finished (see, e.g. EN 10210-1 ), hollow sections that are cold finished (see, e.g.
[8] [9] [10]
EN 10219-1 ), reinforcement steels (see, e.g. EN 10080:2005 and EN 10348 ), fastener grade steels
[11] [12]
[see, e.g. ISO 898 (all parts) ], grey cast iron (see, e.g. EN 1561 ) and malleable cast iron (see, e.g. EN
[13]
1562 ). Where other ferrous metals are to be galvanized, adequate information or samples should be
provided by the purchaser to the galvanizer for an assessment to be made whether these steels can be hot
dip galvanized. Sulfur-containing free-cutting steels are normally unsuitable. Stainless steels are unsuitable.
Most steels are not adversely affected by the heat of the hot dip galvanizing bath. For steels whose mechanical
properties may be affected by the heat of the hot dip galvanizing bath, e.g. heat treated or cold worked steels,
the purchaser should assess their suitability for galvanizing
Information on the composition and properties of steels to be galvanized may be required to be provided by
the purchaser to the galvanizer, for example when steel articles of yield strength above 460 MPa are to be
galvanized (see ISO 1461, 4.3 and A.2(a)).
6.2 Steel composition
Certain elements, in particular silicon (Si) and phosphorus (P), in the steel surface can affect hot dip
galvanizing by prolonging the reaction between iron and molten zinc. Therefore, certain steel compositions
can achieve more consistent galvanized coatings with regard to appearance, thickness and smoothness. The
prior history of the steel (e.g. whether hot rolled or cold rolled) can also affect its reaction with molten zinc.
Where aesthetics are important or where particular galvanized coating thickness or surface smoothness
criteria exist, specialist advice on steel selection should be sought prior to fabrication of the article or hot
dip galvanizing.
ISO/DIS 14713-2:2026(en)
Table 1 gives simplified guidance on steel compositions that are associated with certain typical galvanized
coating characteristics when galvanizing is carried out at temperatures of 440 °C to 460 °C.
Table 1 — Galvanized coating characteristics related to steel composition
Category Typical levels of reactive Additional information Typical galvanized coating
elements characteristics
% (mass fraction)
A ≤ 0,03 % Si and < 0,02 % P See NOTE 1 and NOTE 4 Galvanized coating has a shiny
appearance with a finer texture.
Galvanized coating structure
includes outer zinc layer.
B ≥ 0,14 % Si to ≤ 0,25 % Si Other elements can also affect Galvanized coating can have
steel reactivity. In particular, shiny or matt appearance. Gal-
phosphorus levels greater than vanized coating structure can
0,035 % will give increased reac- include outer zinc layer or zinc-
tivity. iron alloy can extend through to
the galvanized coating surface
depending on steel composition.
C > 0,03 % Si to < 0,14 % Si Excessively thick galvanized coat- Galvanized coating has a darker
ings can be formed. appearance with a coarser tex-
ture. Zinc-iron alloys dominate
D > 0,25 % Si Galvanized coating thickness
galvanized coating structure
increases with increasing silicon
and often extend to the gal-
content.
vanized coating surface, with
reduced resistance to handling
damage.
NOTE 1 Steels with compositions satisfying the formula Si ≤ 0,03 % and Si + 2,5P ≤ 0,09 % are also expected to exhibit these
characteristics. For cold rolled steels, these characteristics are expected to be observed when the steel composition satisfies the
formula Si + 2,5P ≤ 0,04 %.
NOTE 2 The presence of alloying elements (e.g. nickel or aluminium) in the zinc melt can have a significant effect on the
galvanized coating characteristics indicated in this table. This table does not provide relevant guidance for high-temperature
galvanizing (i.e. immersion in molten zinc at 530 °C to 560 °C).
NOTE 3 The steel compositions indicated in this table will vary under the influence of other factors (e.g. hot rolling) and the
boundaries of each range will vary accordingly.
NOTE 4 Steels with compositions < 0,01 % silicon that also have aluminium contents > 0,035 % can exhibit lower reactivity
that could result in a lower than expected galvanized coating thickness. These steels can exhibit reduced levels of galvanized
[1]
coating cohesion. See ISO 1461 .
NOTE 5 The design of the article to be galvanized can also influence galvanized coating characteristics.
6.3 Castings
Castings should be as free as possible from surface porosity and shrinkage holes and should be cleaned
by grit blasting, electrolytic pickling or by other methods especially suitable for castings. Conventional
hydrochloric acid pickling does not remove mould-sand deposits, graphite or temper carbon from the surface
of cast iron. Grit blasting is necessary to remove these contaminants. Surface cleaning of complex shapes can
be undertaken by specialist galvanizing companies using hydrofluoric acid. Care needs to be exercised in the
design of cast iron sections. Small castings of simple shape and solid cross-section do not present problems
for galvanizing, provided that the material and surface condition are suitable. Larger castings should have
a balanced design with uniform section thicknesses to avoid distortion and cracking due to thermal stress.
Large fillet radii and pattern numbers should be used and sharp corners and deep recesses avoided.
The rough surface finish that castings tend to possess can result in thicker galvanized coatings than on
rolled articles.
Graphite exposed at the surface of iron castings interferes with wetting by molten metal and those castings
that have been annealed can have silica partic
...