Coke - Determination of coke reactivity index (CRI) and coke strength after reaction (CSR)

ISO 18894:2018 specifies the equipment and techniques used for determining lump-coke (nominal top size >20 mm) reactivity in carbon dioxide gas at elevated temperatures and its strength after reaction in carbon dioxide gas by tumbling in a cylindrical chamber. Main application is the testing of coke to be used in iron making blast furnaces (CRI~ 55). This standard can also be applied to other coke types (e.g. foundry coke), but limited precision is to be expected. Application to coke for non-iron making blast furnaces is beyond the scope of this document.

Coke — Détermination de l'indice de réactivité du coke (CRI) et de la résistance post-réactionelle du coke (CSR)

General Information

Status
Published
Publication Date
13-Feb-2018
Technical Committee
ISO/TC 27/SC 3 - Coke
Drafting Committee
ISO/TC 27/SC 3 - Coke
Current Stage
9093 - International Standard confirmed
Start Date
17-Jan-2024
Completion Date
13-Dec-2025

Relations

Effective Date
03-Sep-2016

Overview

ISO 18894:2018 specifies laboratory methods for measuring the coke reactivity index (CRI) and coke strength after reaction (CSR) of lump coke (nominal top size > 20 mm). The standard defines the equipment, reagents and detailed procedures for exposing a representative coke sample to carbon dioxide at elevated temperature and for assessing post-reaction strength by tumbling. Its primary use is the testing of coke for ironmaking blast furnaces and related quality control in metallurgical operations.

Key topics and technical requirements

  • Scope and sample size
    • Test applies to lump-coke fraction 19.0 mm to 22.4 mm prepared and dried to <1% moisture.
    • Minimum sample mass and division procedures are specified to ensure representativeness.
  • Test principle
    • Heat sample to 1 100 °C in nitrogen, then switch to CO2 for exactly 2 h; weight loss gives CRI (percentage weight loss).
    • Reacted coke is tumbled (cylindrical tumbler) for 600 revolutions / 30 min; sieving (10.0 mm or 9.5 mm) gives CSR (percent retained).
  • Equipment and instrumentation
    • Electric furnace with a uniform temperature zone, single- or double-wall reaction vessel with perforated plates and a ceramic-ball gas preheater.
    • Mass/variable-area flowmeters for N2 and CO2, thermocouple in gas-tight protection tube, tumbler with revolution counter, sieves (22.4, 19.0, 10.0/9.5, 0.5 mm), and a 0.1 g balance.
  • Reagents and controls
    • Dry nitrogen (>99.9%) and carbon dioxide (>99.5%) with low O2/CO2 impurities; gas flow and temperature control are critical to precision.
  • Procedure and reporting
    • At least two test runs are required. Results expressed as CRI (%) and CSR (%). The standard includes precision, repeatability and reproducibility guidance and required test-report content.

Applications and users

  • Primary users: steelmakers, blast-furnace operators, coke producers, third‑party testing laboratories, and QC teams in metallurgical plants.
  • Practical uses:
    • Quality acceptance testing of blast-furnace coke.
    • Raw-material assessment for ironmaking process optimization.
    • Comparative evaluation of foundry coke or research studies (with caveats on precision).
  • Benefits: standardized, reproducible assessment of coke reactivity and post-reaction mechanical strength to inform furnace performance and material selection.

Related standards

Normative and related references include:

  • ISO 579 (moisture), ISO 3310 (test sieves), ISO 1213-2 (vocabulary), ISO 13909-5/6 and ISO 18283 (sampling and sample preparation), and IEC 60584 parts on thermocouples.

Keywords: ISO 18894:2018, coke reactivity index, CRI, coke strength after reaction, CSR, blast furnace coke testing, coke testing standard, reaction vessel, tumbler test, sample preparation.

Standard

ISO 18894:2018 - Coke — Determination of coke reactivity index (CRI) and coke strength after reaction (CSR) Released:2/14/2018

English language
19 pages
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Frequently Asked Questions

ISO 18894:2018 is a standard published by the International Organization for Standardization (ISO). Its full title is "Coke - Determination of coke reactivity index (CRI) and coke strength after reaction (CSR)". This standard covers: ISO 18894:2018 specifies the equipment and techniques used for determining lump-coke (nominal top size >20 mm) reactivity in carbon dioxide gas at elevated temperatures and its strength after reaction in carbon dioxide gas by tumbling in a cylindrical chamber. Main application is the testing of coke to be used in iron making blast furnaces (CRI~ 55). This standard can also be applied to other coke types (e.g. foundry coke), but limited precision is to be expected. Application to coke for non-iron making blast furnaces is beyond the scope of this document.

ISO 18894:2018 specifies the equipment and techniques used for determining lump-coke (nominal top size >20 mm) reactivity in carbon dioxide gas at elevated temperatures and its strength after reaction in carbon dioxide gas by tumbling in a cylindrical chamber. Main application is the testing of coke to be used in iron making blast furnaces (CRI~ 55). This standard can also be applied to other coke types (e.g. foundry coke), but limited precision is to be expected. Application to coke for non-iron making blast furnaces is beyond the scope of this document.

ISO 18894:2018 is classified under the following ICS (International Classification for Standards) categories: 75.160.10 - Solid fuels. The ICS classification helps identify the subject area and facilitates finding related standards.

ISO 18894:2018 has the following relationships with other standards: It is inter standard links to ISO 18894:2006. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase ISO 18894:2018 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.

Standards Content (Sample)


INTERNATIONAL ISO
STANDARD 18894
Second edition
2018-02
Coke — Determination of coke
reactivity index (CRI) and coke
strength after reaction (CSR)
Coke — Détermination de l'indice de réactivité du coke (CRI) et de la
résistance post-réactionelle du coke (CSR)
Reference number
©
ISO 2018
© ISO 2018
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2018 – All rights reserved

Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Principle . 2
5 Reagents . 3
6 Apparatus . 3
7 Preparation of test sample . 4
8 Procedure. 5
8.1 Number of tests . 5
8.2 Assembly of the reaction vessel . 5
8.3 Determination of CRI . 5
8.4 Determination of CSR . 6
9 Expression of results . 6
9.1 Coke reactivity index (CRI) . 6
9.2 Coke strength after reaction (CSR) . 6
10 Precision . 7
10.1 Quality control . 7
10.2 Repeatability limit . 8
10.2.1 General. 8
10.2.2 Coke reactivity index . 8
10.2.3 Coke strength after reaction . 8
10.3 Reproducibility limit . 9
11 Test report . 9
Annex A (normative) Reactivity test apparatus “type A”, single wall .11
Annex B (normative) Reactivity test apparatus “type B”, double wall .13
Annex C (normative) Coke-strength-after-reaction tumbler .15
Annex D (informative) Determination of abrasion value .17
Annex E (informative) Results of the Interlaboratory Study (precision data) .18
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: www .iso .org/ iso/ foreword .html.
This document was prepared by Technical Committee ISO/TC 27, Solid mineral fuels, Subcommittee
SC 3, Coke.
This second edition cancels and replaces the first edition (ISO 18894:2006), which has been technically
revised.
iv © ISO 2018 – All rights reserved

INTERNATIONAL STANDARD ISO 18894:2018(E)
Coke — Determination of coke reactivity index (CRI) and
coke strength after reaction (CSR)
1 Scope
This document specifies the equipment and techniques used for determining lump-coke (nominal top
size >20 mm) reactivity in carbon dioxide gas at elevated temperatures and its strength after reaction
in carbon dioxide gas by tumbling in a cylindrical chamber.
Main application is the testing of coke to be used in iron making blast furnaces (CRI~ < 33, CSR~ > 55).
This standard can also be applied to other coke types (e.g. foundry coke), but limited precision is to be
expected. Application to coke for non-iron making blast furnaces is beyond the scope of this document.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 579, Coke — Determination of total moisture
ISO 3310 (all parts), Test sieves — Technical requirements and testing
ISO 1213-2, Solid mineral fuels — Vocabulary — Part 2: Terms relating to sampling, testing and analysis
ISO 13909-5, Hard coal and coke — Mechanical sampling — Part 5: Coke — Sampling from moving streams
ISO 13909-6, Hard coal and coke — Mechanical sampling — Part 6: Coke — Preparation of test samples
ISO 18283, Hard coal and coke — Manual sampling
IEC 60584-1, Thermocouples — Part 1: EMF specifications and tolerances
IEC 60584-3, Thermocouples — Part 3: Extension and compensating cables — Tolerances and
identification system
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 1213-2 and the following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at http:// www .electropedia .org/
3.1
abrasion value
lack of resistance to abrasion of the coke after reaction with carbon dioxide in the CRI test, measured as
the percentage of a sample passing through a 0,5 mm sieve after tumbling under conditions specified in
this document
Note 1 to entry: See Annex D.
3.2
coke reactivity index
CRI
percentage weight loss of coke after reaction with carbon dioxide to form carbon monoxide under
conditions specified in this document
3.3
coke strength after reaction
CSR
strength of coke after reaction with carbon dioxide in the CRI test, measured as the percentage retained
on either a 10,0 mm or a 9,5 mm sieve after tumbling under conditions specified in this document
4 Principle
A test portion of the dried coke sample having a size range from 19,0 mm to 22,4 mm is heated in a
reaction vessel to 1 100 °C in a nitrogen atmosphere. For the test, the atmosphere is changed to carbon
dioxide for exactly 2 h. After the test, the reaction vessel is allowed to cool down to about 50 °C in a
nitrogen atmosphere. The comparison of the sample weight before and after the reaction determines
the coke reactivity index (CRI).
The reacted coke is treated in a specially designed tumbler for 600 revolutions for 30 min. The coke
strength after reaction (CSR) value is determined by sieving and weighing the amount of coke passing
through either a 10,0 mm or a 9,5 mm sieve.
An example of the arrangement of the test unit is shown in Figure 1.
NOTE During the development of this document, it was found that 10,0 mm and 9,5 mm sieves are both
commonly used for these types of test. When reacted coke is tumbled, abrasion usually takes place. Particles of
about 20 mm lose some edges, but they do not break into pieces. Therefore, it makes almost no difference if the
sieving after tumbling is made with a 10,0 mm or a 9,5 mm sieve, as the size of the coke pieces is either about
20 mm or 0 mm to 5 mm, but not in the range of 10 mm. This has been verified by experiments over a long period
of time. It has been shown that the difference in CSR using both sieve sizes is within the precision range of this
document.
2 © ISO 2018 – All rights reserved

Key
1 device for temperature recording 6 electrically heated furnace
2 thermocouple 7 gas-flow meters
3 single or double wall retort with perforated plate as sample holder 8 control valves
4 test portion 9 tumbler
5 layer of ceramic balls
a
Gas outlet to stack.
b
Gas inlet.
Figure 1 — Example of test unit arrangement
5 Reagents
5.1 Nitrogen, having a purity of >99,9 % by volume, dry and having a maximum oxygen and carbon
dioxide (CO + O ) concentration of 100 mg/kg.
2 2
5.2 Carbon dioxide, having a purity of >99,5 % by volume, dry and having an oxygen concentration
<100 mg/kg.
6 Apparatus
6.1 Electric furnace (see Annexes A and B), capable of housing the reaction-vessel assembly
containing the test portion and providing a uniform temperature of (1 100 ± 3) °C in the centre of the
test portion. The uniform temperature zone shall be at least three times longer than the sample height.
It is preferable that the furnace have independently controlled heating in three zones to achieve
uniformity of heating in the reaction vessel.
6.2 Reaction vessel (see Annexes A and B), constructed from heat-resistant steel or nickel alloy to
the dimensions required to fit inside the electric furnace selected for use.
The coke to be tested is placed on a perforated plate in the reaction vessel. Below this perforated plate,
a gas preheater, such as a bed of ceramic Al O balls on a second perforated plate, diffuses the nitrogen
2 3
and carbon dioxide introduced into the vessel up through the coke bed during the course of the test.
Both perforated plates are fixed between two sets of lugs in the reaction vessel. The gas enters through
inlets at the bottom and exits through outlets positioned at the top of the reaction vessel.
The reaction vessel is positioned such that the coke sample contained in the vessel is in the centre of the
uniform temperature zone of the furnace.
6.3 Flowmeters, variable area flowmeter or, preferably, mass flowmeters, used to monitor the
nitrogen and carbon dioxide flow during the test, having an accuracy of gas flow rates of ±5 % for both
nitrogen and carbon dioxide.
NOTE Fluctuations in the gas flow can cause variability in the test results.
Gas pressures through the flowmeters shall be maintained at the manufacturer’s calibration
specification.
6.4 Thermocouple, in accordance with IEC 60584-1 and IEC 60584-3, used for measuring and
controlling the sample temperature, which shall be designed according to the test conditions [e.g.
platinum–rhodium/platinum (90 % Rh and 10 % Pt, percentage by mass)], enclosed in a heat-resistant
steel or nickel alloy or ceramic protection tube. The protection tube shall be made of gas-tight casing
to prevent faulty measurement caused by a poisoning of the thermocouple by gaseous products. The
protection tube is fastened to the centre of the lid to ensure the positioning of the thermocouple tip in
the centre of the coke bed.
6.5 Sieves, square hole in accordance with ISO 3310, with actual openings of 9,5 mm or 10,0 mm,
19,0 mm and 22,4 mm. A 0,5 mm sieve is also required if the abrasion test (see Annex D) is carried out.
6.6 Balance, capable of weighing to the nearest 0,1 g.
6.7 Tumbler (see Annex C), with a revolution counter and a time-relay device.
7 Preparation of test sample
The coke shall be sampled in accordance with ISO 18283 or ISO 13909-5.
Crush approximately 50 kg of the gross sample with a representative size distribution in a jaw crusher
or rolling crusher. The opening of the crusher shall be set such that the gross sample yields between
10 % and 30 % of the fraction 19,0 mm to 22,4 mm.
NOTE 1 The specification for the crusher in the initial step is to avoid “over-crushing” samples. The first
crushing step is without any sieving, so the opening of the crusher is set by experience. “Over-careful” crushing
would reduce the size too little; therefore division of sample could easily be non-representative. “Heavy” crushing
might lead to too much fines.
Divide the crushed sample to obtain a mass of approximately 25 kg in accordance with ISO 13909-6.
The mass of sample required for the test depends on the following.
a) The minimum mass required for the test is governed by the minimum mass of the 19,0 mm to
22,4 mm fraction, i.e. 1 000 g.
b) A sample of large coke shall be of sufficient size to ensure that it is representative. Therefore,
smaller sample amounts (e.g. from pilot oven programs) may be used only when representativeness
is guaranteed. This shall be indicated in the test report.
Sieve the crushed sample using a 22,4 mm sieve placed on top of a 19,0 mm sieve. Recycle the >22,4 mm
fraction to the crusher until the oversize is less than 3 % of the crushed sample. Discard the <19,0 mm
and >22,4 mm fractions.
Dry the 19,0 mm to 22,4 mm fraction in accordance with ISO 579 to less than 1 % moisture. Sieve the
crushed and dried sample again using 22,4 mm and 19,0 mm sieves to remove adhering breeze. Divide
the crushed and sieved sample to obtain a test sample of approximately 1 000 g.
4 © ISO 2018 – All rights reserved

Alternatively, the sample (fraction 19,0 mm to 22,4 mm) may be divided to approximately 1 000 g before
drying and sieving.
Divide the test sample to get test portions of approximately 200 g each. For each test, prepare a test
portion of 200 g ± 2 g and weigh accurately to the nearest 0,1 g. The final mass adjustment can be made
by exchanging a single piece of coke for one slightly lighter or heavier as appropriate.
Record the number of pieces in each test portion.
NOTE 2 This can be helpful for comparing the test runs.
If necessary, use a magnet to remove any magnetic material from the test portions.
8 Procedure
8.1 Number of tests
A minimum of two tests shall be carried out.
8.2 Assembly of the reaction vessel
Carefully place the weighed test portion (coke pieces) on top of the perforated plate inside the reaction
vessel (see Annex A for single-wall and Annex B for double-wall equipment).
Placing may be aided by the insertion of a temporary guide tube vertically into the centre of the reaction
vessel and placing the test portion evenly around this temporary guide tube.
Ensure that the thermocouple sits vertically in the centre of the coke bed with its tip in the centre (at
half the height of the test portion above the perfo
...

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ISO 18894:2018 is a standard that outlines the equipment and methods used to determine the reactivity and strength of lump-coke. The reactivity is tested in carbon dioxide gas at high temperatures, while the strength is assessed through tumbling in a cylindrical chamber. The main purpose of this standard is to test coke for use in blast furnaces involved in iron making, with a recommended reactivity index (CRI) of approximately 55. While this standard can also be applied to other types of coke, such as foundry coke, the precision may be limited. However, it does not cover the application of coke for blast furnaces not related to iron making.

ISO 18894:2018は、高温下で二酸化炭素ガス中でコークスの反応性と反応後の強度を決定するために使用される装置と技術を規定する標準です。この標準は、鉄製造用ブラスト炉に使用されるコークスのテストに主に使用され、反応性指数(CRI)は約55です。この標準は、鉄製造用コークスのテストに主に使用されるように設計されていますが、他の種類のコークス(例:鋳造用コークス)にも適用することができますが、精度は限られる可能性があります。しかし、この標準は非鉄製造用コークスのテストを対象としていません。

ISO 18894:2018は、炭酸ガス中での高温下での膨潤性と炭酸ガス中での転倒過程での強度を測定するために使用される機器と技術を規定しています。この規格の主な応用は、鉄製造用の高炉に使用されるコークスのテストです(CRI〜55)。この規格は、鋳造用コークスなど他のコークスの種類にも適用できますが、精度には制限があるかもしれません。ただし、非鉄製造用高炉に関連するコークスの応用については、この文書の範囲外です。

ISO 18894:2018은 덩어리 코크(표준 최소 크기> 20mm)의 반응성을 결정하는 데 사용되는 장비와 기술을 명시합니다. 이 표준은 탄소 디옥사이드 가스에서 고온에서의 반응성과 이 가스에서 원통형 챔버에서 뒤집어지는 과정에서의 강도를 결정하는 데 사용됩니다. 주요 응용 분야는 철제를 생산하는 고로에 사용되는 코크 테스트(CRI ~ 55)입니다. 이 표준은 다른 코크 유형(예: 주조 코크)에도 적용될 수 있지만 한정된 정밀도가 예상됩니다. 철제를 생산하지 않는 고로용 코크에 대한 응용은 이 문서의 범위를 벗어납니다.

ISO 18894:2018은 큰 증기 압이 존재하는 상태에서 이산화탄소 가스를 이용하여 코크의 반응성과 반응 후 강도를 측정하는 데에 사용되는 장비와 기술을 명시하는 표준이다. 이 표준은 주로 철 제조용 분깃 코크 테스트에 사용되며, 반응성 지수(CRI)는 약 55이다. 이 표준은 주로 철 제조용으로 사용되는 코크를 테스트하기 위해 개발되었으며, 다른 종류의 코크, 예를 들어 주조용 코크에도 적용할 수 있지만 정확도가 제한될 수 있다. 그러나 이 표준은 비철 제조용 코크에 대한 테스트를 다루지 않는다.

ISO 18894:2018 is a standard that specifies the equipment and techniques used to determine the reactivity and strength of lump-coke. The reactivity is determined by testing the coke in carbon dioxide gas at elevated temperatures, while the strength is determined by tumbling the coke in a cylindrical chamber filled with carbon dioxide gas. This standard is mainly used for testing coke intended for use in iron making blast furnaces, with a reactivity index (CRI) of approximately 55. It can also be applied to other types of coke, such as foundry coke, but the precision may be limited. However, this standard does not cover the testing of coke for non-iron making blast furnaces.