Fluids for electrotechnical applications - Unused mineral insulating oils for transformers and switchgear

IEC 60296:2012 is now available as IEC Standards+ 60296:2012 which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition.
IEC 60296:2012 is applicable to specifications and test methods for unused mineral insulating oils. It applies to oil intended for use in transformers, switchgear and similar electrical equipment in which oil is required for insulation and heat transfer. This edition includes the following significant technical changes with respect to the previous edition:
- specifications for corrosive sulphur compounds that can lead to copper sulphide deposition in transformers (in non-passivated and passivated oils);
- definitions of additives in oil; and
- re-insertion of a missing note on oxidation.

Fluides pour applications électrotechniques - Huiles minérales isolantes neuves pour transformateurs et appareillages de connexion

IEC 60296:2012 est disponible sous forme de IEC Standards+ 60296:2012 qui contient la Norme internationale et sa version Redline, illustrant les modifications du contenu technique depuis l'édition précédente.
IEC 60296:2012 s'applique aux spécifications et méthodes d'essais pour les huiles minérales isolantes neuves. Elle s'applique à l'huile destinée à l'utilisation dans les transformateurs, disjoncteurs et matériels électriques analogues, dans lesquels l'huile est nécessaire comme fluide isolant et caloporteur. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
- des spécifications pour les composés soufrés corrosifs qui peuvent entraîner un dépôt de sulfure de cuivre à l'intérieur des transformateurs (dans les huiles non-passivées et passivées);
- les définitions d'additifs dans l'huile; et
- la ré-insertion d'une note manquante concernant l'oxydation.

General Information

Status
Published
Publication Date
19-Feb-2012
Current Stage
DELPUB - Deleted Publication
Start Date
26-Jun-2020
Completion Date
31-Oct-2018
Ref Project

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IEC 60296:2012 RLV - Fluids for electrotechnical applications - Unused mineral insulating oils for transformers and switchgear Released:2/20/2012 Isbn:9782889129287
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IEC 60296 ®
Edition 4.0 2012-02
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Fluids for electrotechnical applications – Unused mineral insulating oils for
transformers and switchgear
Fluides pour applications électrotechniques – Huiles minérales isolantes neuves
pour transformateurs et appareillages de connexion

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IEC 60296 ®
Edition 4.0 2012-02
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Fluids for electrotechnical applications – Unused mineral insulating oils for

transformers and switchgear
Fluides pour applications électrotechniques – Huiles minérales isolantes neuves

pour transformateurs et appareillages de connexion

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.040 ISBN 978-2-8891-2928-7

IEC 60296 ®
Edition 4.0 2012-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Fluids for electrotechnical applications – Unused mineral insulating oils for
transformers and switchgear
Fluides pour applications électrotechniques – Huiles minérales isolantes neuves
pour transformateurs et appareillages de connexion

– 2 – 60296 © IEC:2012
CONTENTS
FOREWORD . 4

INTRODUCTION . 6

1 Scope . 7

2 Normative references . 7

3 Terms and definitions . 9

4 Properties of oil . 10
4.1 Functional properties . 10
4.2 Refining and stability . 10
4.3 Performance . 10
4.4 Health, safety and environment (HSE) properties . 10
5 Classification, identification, general delivery requirements and sampling. 11
5.1 Classification . 11
5.1.1 Classes . 11
5.1.2 Antioxidant additive (inhibitor) content . 11
5.1.3 Lowest cold start energizing temperature (LCSET) . 11
5.2 Requirements . 11
5.3 Miscibility . 11
5.4 Identification and general delivery requirements . 11
5.5 Sampling . 12
6 Properties, their significance and test methods . 12
6.1 Viscosity. 12
6.2 Pour point . 12
6.3 Water content . 12
6.4 Breakdown voltage . 13
6.5 Dielectric dissipation factor (DDF) . 13
6.6 Appearance . 13
6.7 Acidity . 13
6.8 Interfacial tension (IFT) . 13
6.9 Sulphur content . 13
6.10 Corrosive and potentially corrosive sulphur . 13

6.11 Additives (see 3.4) . 14
6.11.1 General . 14
6.11.2 Antioxidant additives (see 3.5) . 14
6.11.3 Metal passivators . 14
6.11.4 Pour point depressants . 15
6.12 Oxidation stability . 15
6.13 Gassing tendency . 15
6.14 Electrostatic charging tendency (ECT) . 15
6.15 Flash point . 15
6.16 Density . 15
6.17 Polycyclic aromatic content (PCAs) . 16
6.18 Polychlorinated biphenyl content (PCBs) . 16
6.19 2-Furfural (2-FAL) and related compounds content . 16
6.20 Particle content . 16

60296 © IEC:2012 – 3 –
6.21 DBDS content . 16

6.22 Stray gassing of oil . 16

7 Specific requirements for special applications . 18

7.1 Higher oxidation stability and low sulphur content . 18

7.2 Electrostatic charging tendency (ECT) . 18

7.3 Gassing tendency . 18

Annex A (informative) Potentially corrosive sulphur . 19

Bibliography . 21

Table 1 – Maximum viscosity and pour point of transformer oil at lowest cold start
energizing temperature (LCSET) . 12
Table 2 – General specifications . 17

– 4 – 60296 © IEC:2012
INTERNATIONAL ELECTROTECHNICAL COMMISSION

____________
FLUIDS FOR ELECTROTECHNICAL APPLICATIONS –

UNUSED MINERAL INSULATING OILS FOR

TRANSFORMERS AND SWITCHGEAR
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising

all national electrotechnical committees (IEC National Committees). The object of IEC is to promote

international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60296 has been prepared by IEC technical committee 10: Fluids
for electrotechnical applications.

This fourth edition cancels and replaces the third edition, published in 2003. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
– specifications for corrosive sulphur compounds that can lead to copper sulphide
deposition in transformers (in non-passivated and passivated oils);
– definitions of additives in oil; and
– re-insertion of a missing note on oxidation.

60296 © IEC:2012 – 5 –
The text of this standard is based on the following documents:

FDIS Report on voting
10/878/FDIS 10/885/RVD
Full information on the voting for the approval of this standard can be found in the report on

voting indicated in the above table.

This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.

The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – 60296 © IEC:2012
INTRODUCTION
This International Standard does not purport to address all the safety problems associated

with its use. It is the responsibility of the user of the standard to establish appropriate health

and safety practices and determine the applicability of regulatory limitations prior to use.

The mineral insulating oils which are the subject of this standard should be handled with due

regard to personal hygiene. Direct contact with the eyes may cause irritation. In the case of

eye contact, irrigation with copious quantities of clean running water should be carried out

and medical advice sought. Some of the tests specified in this standard involve the use of

processes that could lead to a hazardous situation. Attention is drawn to the relevant standard

for guidance.
This standard is applicable to mineral insulating oils, chemicals and used sample containers.
The disposal of these items should be carried out according to local regulations with regard to
their impact on the environment. Every precaution should be taken to prevent release of
mineral insulating oil into the environment.

60296 © IEC:2012 – 7 –
FLUIDS FOR ELECTROTECHNICAL APPLICATIONS –

UNUSED MINERAL INSULATING OILS FOR

TRANSFORMERS AND SWITCHGEAR
1 Scope
This International Standard is applicable to specifications and test methods for unused

mineral insulating oils (see Clause 3 for definitions). It applies to oil delivered to the agreed
point and time of delivery, intended for use in transformers, switchgear and similar electrical
equipment in which oil is required for insulation and heat transfer. These oils are obtained by
refining, modifying and/or blending of petroleum products and other hydrocarbons.
Oils with and without additives are both within the scope of this standard.
This standard is applicable only to unused mineral insulating oils.
Recycled oils are beyond the scope of this standard.
NOTE Definitions and specifications for recycled oils will be covered by IEC 62701 .
This standard does not apply to mineral insulating oils used as impregnants in cables or
capacitors.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60076-2, Power transformers – Part 2: Temperature rise for liquid-immersed transformers
IEC 60156, Insulating liquids – Determination of the breakdown voltage at power frequency –
Test method
IEC 60247, Insulating liquids – Measurement of relative permittivity, dielectric dissipation
factor (tan δ) and d.c. resistivity
IEC 60422, Mineral insulating oils in electrical equipment – Supervision and maintenance
guidance
IEC 60475, Method of sampling liquid dielectrics
IEC 60628:1985, Gassing of insulating liquids under electrical stress and ionization
IEC 60666, Detection and determination of specified additives in mineral insulating oils
IEC 60814, Insulating liquids – Oil-impregnated paper and pressboard – Determination of
water by automatic coulometric Karl Fischer titration
—————————
In preparation.
– 8 – 60296 © IEC:2012
IEC 60970, Insulating liquids – Methods for counting and sizing particles

IEC 61125:1992, Unused hydrocarbon-based insulating liquids – Test methods for evaluating

the oxidation stability
Amendment 1 (2004)
IEC 61198, Mineral insulating oils – Methods for the determination of 2-furfural and related

compounds
IEC 61619, Insulating liquids – Contamination by polychlorinated biphenyls (PCBs) – Method

of determination by capillary column gas chromatography

IEC 61620, Insulating liquids – Determination of the dielectric dissipation factor by
measurement of the conductance and capacitance – Test method
IEC 61868, Mineral insulating oils – Determination of kinematic viscosity at very low
temperatures
IEC 62021-1, Insulating liquids – Determination of acidity – Part 1: Automatic potentiometric
titration
IEC 62021-2, Insulating liquids – Determination of acidity – Part 2: Colourimetric titration
IEC 62535:2008, Insulating liquids – Test method for detection of potentially corrosive sulphur
in used and unused insulating oils
ISO 2719, Determination of flash point – Pensky-Martens closed cup method
ISO 3016, Petroleum products – Determination of pour point
ISO 3104, Petroleum products – Transparent and opaque liquids – Determination of kinematic
viscosity and calculation of dynamic viscosity
ISO 3675, Crude petroleum and liquid petroleum products – Laboratory determination of
density – Hydrometer method
ISO 12185, Crude petroleum and petroleum products – Determination of density – Oscillating
U-tube method
ISO 14596, Petroleum products – Determination of sulfur content – Wavelength-dispersive X-

ray fluorescence spectrometry
ASTM D971, Standard Test Method for Interfacial Tension of Oil Against Water by the Ring
Method
ASTM D7150, Standard Test Method for the Determination of Gassing Characteristics of
Insulating Liquids Under Thermal Stress at Low temperature
DIN 51353, Testing of insulating oils; detection of corrosive sulfur; Silver strip test
EN 14210, Surface active agents – Determination of interfacial tension of solutions of surface
active agents by the stirrup or ring method
IP 346, Determination of polycyclic aromatics in lubricant base oils and asphaltene free
petroleum fractions – Dimethylsulfoxide refractive method

60296 © IEC:2012 – 9 –
IP 373, Determination of the sulphur content of light and middle distillates – Oxidative

microcoulometry
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.

3.1
transformer oil
mineral insulating oil for transformers and similar electrical equipment

3.2
low temperature switchgear oil
mineral insulating oil for oil-filled switchgear for outdoor application in very cold climatic
conditions
3.3
mineral insulating oil
insulating oil obtained by refining, modifying and/or blending of petroleum products and other
hydrocarbons
Note 1 to entry This does not include insulating liquids such as esters, synthetic aromatics or silicone fluids.
3.4
additive
chemical substance that is added to mineral insulating oil in order to improve certain
characteristics
Note 1 to entry Examples include antioxidants, metal passivators, metal deactivators, electrostatic charging
tendency depressants, gas absorbers, pour point depressants, anti-foam agents and refining process improvers.
3.5
antioxidant additive
additive incorporated in mineral insulating oil that improves oxidation stability
Note 1 to entry A large number of additives which improve oxidation stability, including inhibitors, peroxide
decomposers, metal passivators and metal deactivators, are available and may be used in oils if declared (see
6.11.1 and 6.11.2).
3.5.1
inhibitor
antioxidant additives of the phenolic-or amine- type, such as DBPC and DBP described in

IEC 60666
Note 1 to entry DBPC = 2,6-di-tert-butyl-para-cresol; DBP = 2,6-di-tert-butyl-phenol.
3.5.2
other antioxidant additive
antioxidant additive of the sulphur- or phosphorous- type
3.5.3
passivator
metal passivator additive used primarily as electrostatic charging depressant, but which may
also improve oxidation stability
Note 1 to entry Metal passivators are sometimes described as metal deactivators or corrosion inhibitors.
3.6
uninhibited oil
mineral insulating oil containing no inhibitor

– 10 – 60296 © IEC:2012
Note 1 to entry No inhibitor means that the total inhibitor content is below the detection limit of 0,01 % indicated

in IEC 60666.
3.7
trace inhibited oil
mineral insulating oil containing less than 0,08 % of total inhibitor content as measured by

IEC 60666
3.8
inhibited oil
mineral insulating oil containing a minimum of 0,08 % and a maximum of 0,40 % of total

inhibitor content as measured by IEC 60666

3.9
unused mineral insulating oil
mineral insulating oil not recycled as delivered by the supplier
Note 1 to entry Such an oil has not been used in, nor been in contact with electrical equipment or other equipment
not required for manufacture, storage or transport. The manufacturer and supplier of unused oil will have taken all
reasonable precautions to ensure that there is no contamination with polychlorinated biphenyls or terphenyls (PCB,
PCT), used, reclaimed or dechlorinated oil or other contaminants.
Note 2 to entry The definition of recycled oils will be given in IEC 62701 (in preparation).
Note 3 to entry A blend of unused and recycled oil in any proportion is regarded as being recycled.
4 Properties of oil
NOTE Oil characteristics are listed in Tables 1 and 2 and in Clause 6.
4.1 Functional properties
Properties of oil that have an impact on its function as an insulating and cooling liquid.
NOTE Functional properties include viscosity, density, pour point, water content, breakdown voltage and dielectric
dissipation factor.
4.2 Refining and stability
Properties of oil that are influenced by quality and type of refining and additives.
NOTE These can include appearance, interfacial tension, sulphur content, acidity, corrosive sulphur, 2-furfural
and related compounds content and stray gassing.
4.3 Performance
Properties that are related to the long-term behaviour of oil in service and/or its reaction to
high electric stress and temperature.
NOTE Examples include oxidation stability, gassing tendency and electrostatic charging tendency (ECT).
4.4 Health, safety and environment (HSE) properties
Oil properties related to safe handling and environment protection.
NOTE Examples can include flash point, density, PCA (polycyclic aromatics) and PCB/PCT (polychlorinated
biphenyls/ terphenyls).
60296 © IEC:2012 – 11 –
5 Classification, identification, general delivery requirements and sampling

5.1 Classification
5.1.1 Classes
For the purposes of this standard, mineral insulating oils are classified into two classes:

– transformer oils;
– low temperature switchgear oils.

5.1.2 Antioxidant additive (inhibitor) content
Transformer oils are classified into three groups, according to their content of antioxidant
additive:
– uninhibited transformer oils: marked with U;
– trace inhibited transformer oils: marked with T;
– inhibited transformer oils: marked with I.
5.1.3 Lowest cold start energizing temperature (LCSET)
After the inhibitor marking, the LCSET shall be indicated.
Standard LCSET in this standard is –30 °C; optionally, other LCSET can be selected
according to Table 1.
5.2 Requirements
General requirements of this standard are given in Table 2.
Specific requirements are defined under Clause 7.
5.3 Miscibility
Unused mineral insulating oils of the same class (5.1.1), the same group (5.1.2), same
LCSET (5.1.3) and containing the same types of additives are considered to be miscible and
compatible with each other (see IEC 60422).
5.4 Identification and general delivery requirements

Identification and general delivery requirements are as follows:
a) Oil is normally delivered in bulk, rail tank cars, tank containers or packed in drums or IBC
(intermediate bulk containers). These shall be clean and suitable for this purpose to avoid
any contamination.
b) Oil drums and sample containers shall carry at least the following markings:
– supplier's designation;
– classification (see 5.1);
– oil quantity.
c) As agreed between the supplier and purchaser each oil delivery may be accompanied by a
document specifying the supplier’s designation, oil classification and compliance
certificate.
NOTE This standard may be traceable to a specific batch of oil processed.

– 12 – 60296 © IEC:2012
d) The supplier shall declare the generic type of all additives, and their concentrations in the

cases of inhibitors and passivators.

5.5 Sampling
Sampling shall be carried out in accordance with the procedure described in IEC 60475.

6 Properties, their significance and test methods

6.1 Viscosity
Viscosity influences heat transfer and therefore the temperature rise of the equipment.
The lower the viscosity, the easier the oil circulates leading to improved heat transfer. At low
temperatures, the resulting higher viscosity of oil is a critical factor for the cold start of
transformers with poor or no circulation of oil and therefore possible overheating at the hot
spots, and negatively influences the speed of moving parts such as in power circuit breakers,
switchgear, on-load tap changer mechanisms, pumps and regulators. The viscosity at the
lowest cold start energizing temperature (LCSET) shall not exceed 1 800 mm /s (respectively
/s at –40 °C, see Table 1). This lowest cold start energizing temperature (LCSET)
2 500 mm
for transformer oils is defined in this standard as being –30 °C (this is 5 K lower than
indicated in IEC 60076-2). Other LCSET (see Table 1) can be agreed between supplier and
purchaser.
Low temperature switchgear oil should have a lower viscosity at LCSET: max. 400 mm /s.
Standard LCSET of low temperature switchgear oil is defined at –40 °C but other LCSET may
be agreed between supplier and purchaser.
Table 1 – Maximum viscosity and pour point of transformer oil
at lowest cold start energizing temperature (LCSET)
LCSET Maximum viscosity Maximum pour point
°C mm /s °C
0 1 800 –10
–20 1 800 –30
–30 1 800 –40
–40 2 500 –50
Viscosity shall be measured according to ISO 3104, and viscosity at very low temperatures
according to IEC 61868.
6.2 Pour point
The pour point of mineral insulating oil is the lowest temperature at which the oil will just flow.
It is recommended that the pour point should be at least 10 K below the lowest cold start
energizing temperature (LCSET). If a pour point depressant additive is used, this shall be
declared by the supplier to the user. Pour point shall be measured in accordance with
ISO 3016.
6.3 Water content
A low water content of mineral insulating oil is necessary to achieve adequate breakdown
voltage and low dissipation losses. To avoid separation of free water, unused insulating oil
should have limited water content. Before filling the electrical equipment, the oil should be
treated to meet the requirements of IEC 60422. Water content shall be measured in
accordance with IEC 60814.
60296 © IEC:2012 – 13 –
6.4 Breakdown voltage
The breakdown voltage of transformer oil indicates its ability to resist electrical stress in

electrical equipment. Breakdown voltage shall be measured in accordance with IEC 60156.

The supplier shall demonstrate that after treatment to reduce particles, water and dissolved

air by a vacuum procedure (see note), the oil shall have a high dielectric strength (breakdown
voltage >70 kV).
NOTE This treatment referred to consists of filtration of the oil at 60 °C by vacuum (pressure below 2,5 kPa)
through a sintered glass filter (with a maximum pore size of 2,5 µm).

6.5 Dielectric dissipation factor (DDF)

DDF is a measure for dielectric losses within the oil. DDF values above requirements of
Table 2 can indicate contamination of the oil by polar contaminants or poor refining quality.
DDF shall be measured in accordance with IEC 60247 or IEC 61620 at 90 °C. In case of
dispute, IEC 60247 at 90 °C should be used.
NOTE By agreement between parties, DDF can be measured at temperatures other than 90 °C. In such cases the
temperature of measurement can be stated in the report.
6.6 Appearance
A visual inspection of insulating oil (oil sample in transmitted light under a thickness of
approximately 10 cm and at ambient temperature) will indicate the presence of visible
contaminants, free water or suspended matter.
6.7 Acidity
Unused mineral insulating oil should be free from any acidic compound. Acidity shall be
measured according to IEC 62021-1 or IEC 62021-2.
6.8 Interfacial tension (IFT)
Low IFT sometimes indicates the presence of polar compounds. IFT shall be measured in
accordance with EN 14210 or ASTM D971.
6.9 Sulphur content
Different organo-sulphur compounds are present in mineral oils, dependent on the crude oil
origin and the degree and type of refining. Refining reduces the content of sulphur and
aromatic hydrocarbons. As some naturally present sulphur compounds have an affinity to
metals, they may act as natural oxidation inhibitors or they may promote corrosion.

Sulphur content is a specific requirement of 7.1.
Sulphur content should be measured following IP 373 or ISO 14596.
6.10 Corrosive and potentially corrosive sulphur
Some sulphur compounds, e.g. mercaptans, are very corrosive to metal surfaces, i.e. steel,
copper and silver (switchgear contacts) and shall not be present in new oil. This type of
corrosive sulphur should be detected following DIN 51353.
Some other sulphur compounds, e.g. dibenzyldisulphide (DBDS), may result in the deposition
S) in paper insulation, reducing its electrical insulation properties (see
of copper sulphide (Cu
Annex A). This has resulted in several equipment failures in service.

– 14 – 60296 © IEC:2012
IEC 62535, based on work performed by CIGRE WG A2.32, provides the best currently

available method to detect potentially corrosive sulphur compounds in oil. It applies only to

oils that do not contain a metal passivator additive (declared or undeclared).

For passivator-containing oils, see Clause A.3.

6.11 Additives (see 3.4)
6.11.1 General
The generic type of all additives shall be declared in product data sheets and certificates of
compliance. For antioxidant additives and passivators, their concentrations shall also be

stated.
6.11.2 Antioxidant additives (see 3.5)
Antioxidants slow down the oxidation of oil and therefore the formation of degradation
products such as oil sludge and acidity. It is useful to know whether and in what proportion
antioxidant additives have been added in order to monitor additive depletion during service.
Additives that slow down the oxidation of mineral insulating oils include:
– inhibitors such as phenols and amines (see 3.5.1). The most widely used inhibitors are
DBPC and DBP (see 3.5.1). Detection and measurement of DBPC and DBP shall be
carried out in accordance with IEC 60666. IEC test methods are not available for other
types of inhibitors.
– other antioxidant additives such as sulphur- and phosphor- containing compounds, e.g.
organic polysulfides and dithiophosphates (see 3.5.2). An antioxidant additive of this type
is DBDS (see 6.10), but it is not accepted as it is known to be corrosive to copper and will
likely result in the oil failing the potentially corrosive sulphur test of IEC 62535. IEC test
methods are in preparation only for DBDS (see 6.21) and not for the other antioxidant
additives of this type.
– metal passivators (see 6.11.3).
6.11.3 Metal passivators
Some of these additives form thin films on copper, preventing the catalytic effect of copper in
oil and the formation of harmful copper sulphide deposits in paper by reaction with corrosive
sulphur compounds contained in the oil. Some of them protect the oil from the catalytic action
of metals and slow down the rate of oxidation of oil. Passivators therefore slow down the
oxidation process in IEC 61125 as they passivate the surface of the catalysing copper-wire,
thus leading to an optimistic result of the oxidation stability test. Some of them are also used
to reduce the electrostatic charging tendency of oils (see 6.14).

Three main types of benzotriazole derivatives are typically used as metal passivator additives:
N-bis(2-Ethylhexyl)-aminomethyl-tolutriazole (TTAA), benzotriazole (BTA) and
5-methyl-1H-benzotriazole (TTA). Detection and measurement of these additives shall be
according to IEC 60666.
Several other compounds can be used as metal passivator additives, such as
N,N-bis(2-ethylhexyl)-1H-1,2,4-triazole-1 methanamine (TAA), diamino-diphenyldisulphide,
nicotinic acid, hydroquinoline and other sulphur-based compounds, for which no IEC test
methods are available .
—————————
Examples of commercially available TTAA and TAA are Irgamet 39 © and Irgamet 30 ©, respectively. This
information is given for the convenience of users of this standard and does not constitute an endorsement by
the IEC of these products.
60296 © IEC:2012 – 15 –
6.11.4 Pour point depressants
These additives are used to improve the viscosity and pour point of oils at very low

temperatures. Detection and measurement of the two main types of pour point depressant

additives used (polynaphthalenes and polymethacrylates) shall be according to IEC 60666.

6.12 Oxidation stability
Oxidation of oil gives rise to acidity and sludge formation. This can be reduced by using oils

with a high oxidation stability leading to longer service life time by minimizing sludge

deposition and maximizing insulation life. Oxidation stability is measured in accordance with

Method C of IEC 61125:1992. There is an option for stricter limits for special applications. In

some countries more stringent limits and/or additional requirements and tests may be
requested.
Test durations for oils containing inhibitors shall be as indicated in Table 2. Test duration for
oils containing other antioxidant additives and metal passivators shall be 500 h.
Passivator-containing oils shall be tested for oxidation stability before the passivator additive
has been added to the oil (when possible), using the test durations of Table 2 .
6.13 Gassing tendency
Gassing tendency of mineral insulating oil, i.e. the gas absorbing property of oil when
subjected to corona partial discharges, is only necessary and important for special equipment
like HV (high voltage) instrument transformers and bushings. It is a measure of the rate of
absorption or evolution of gas into oil under prescribed laboratory conditions. Gas absorption
properties could be related to oil aromatic content. Gassing tendency is measured using
Method A of IEC 60628:1985.
Gassing tendency testing is a specific requirement of 7.3.
NOTE Additives such as 1,2,3,4- tetrahydronaphtalene (tetralin), mono or dibenzyltoluene and others have been
proposed to reduce the gassing tendency of some oils, but are not described in IEC 60666. Mono and
dibenzyltoluene are described in IEC 60867.
6.14 Electrostatic charging tendency (ECT)
ECT of oil is an important property for certain designs of HV and EHV transformers which
have oil pumping rates that can give rise to the build-up of electrostatic charge. This charge
can result in energy discharge causing transformer failure.
ECT testing is a specific requirement of 7.2.

NOTE A method to measure ECT is proposed by CIGRE Technical Brochure 170. ECT can be reduced by using
metal passivator additives such as BTA and TTA.
6.15 Flash point
The safe operation of electrical equipment requires an adequately high flash point that is
measured in accordance with ISO 2719 (Pensky-Martens closed cup procedure).
6.16 Density
In cold climates, density of oil shall be low enough to avoid the ice that results from the
freezing of free water to float to the oil surface and possibly lead to fault conditions
—————————
Alternatively, passivator-containing oils may be tested for oxidation stability AFTER the passivator additive
has been removed by absorption from the oil, using for example Procedure 1 of Clause A.3.

– 16 – 60296 © IEC:2012
developing such as flashover of conductors. Density shall be measured in accordance with

ISO 3675 (reference method) but ISO 12185 as well is accepted.

6.17 Polycyclic aromatic content (PCAs)

Some PCAs are classified to be carcinogens and therefore need to be controlled to an

acceptable level in mineral insulating oil. The total amount of PCAs can be measured by

extraction with DMSO (dimethylsulfoxide) under the conditions of IP 346.

NOTE Acceptable limits of total or individual PCAs are specified in national and local regulations.

6.18 Polychlorinated biphenyl content (PCBs)

Unused mineral insulating oil shall be free from PCBs. The reference test method is
IEC 61619.
NOTE Acceptable limits of total or individual PCBs are specified in national and local regulations. Further
European specifications are described in Directive 96/59/EC.
6.19 2-Furfural (2-FAL) and related compounds content
2-FAL and related compounds in unused mineral insulating oils can result either from
improper re-distillation after solvent extraction during refining or from contamination with used
oil.
Unused mineral insulating oils should have a low level of 2-FAL and related compounds;
measurement should be carried out according to IEC 61198.
NOTE “Related compounds” are: 5-hydroxymethyl-2-furfural (5HMF), 2-furfurylalcohol (2FOL), 2-acetylfuran
(2ACF) and 5-methyl-2-furfural (5MEF).
6.20 Particle content
Particles in unused mineral insulating oil may result from manufacturing, storage or handling
of the oil, and may affect its breakdown voltage (see 6.4). Measurement should be carried out
according to IEC 60970.
6.21 DBDS content
This compound is corrosive at normal transformer operating temperatures and can produce
copper sulphide. It therefore shall not be present in unused oil (see 6.10). For the test method
for measuring DBDS, see IEC 62697-1 (in preparation).
6.22 Stray gassing of oil
Some oils can produce gases such as hydrogen, hydrocarbons and carbon oxides at low
temperatures (< 120 °C) without thermal or electrical faults in a transformer, sometimes even
without operational stress. This phenomenon could result in a high production of gases and a
misinterpretation of DGA results.
NOTE Methods to measure stray gassing are described in C
...


IEC 60296 ®
Edition 4.0 2012-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Fluids for electrotechnical applications – Unused mineral insulating oils for
transformers and switchgear
Fluides pour applications électrotechniques – Huiles minérales isolantes neuves
pour transformateurs et appareillages de connexion

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IEC 60296 ®
Edition 4.0 2012-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Fluids for electrotechnical applications – Unused mineral insulating oils for

transformers and switchgear
Fluides pour applications électrotechniques – Huiles minérales isolantes neuves

pour transformateurs et appareillages de connexion

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX S
ICS 29.040 ISBN 978-2-88912-928-7

– 2 – 60296 © IEC:2012
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 9
4 Properties of oil . 10
4.1 Functional properties . 10
4.2 Refining and stability . 10
4.3 Performance . 10
4.4 Health, safety and environment (HSE) properties . 10
5 Classification, identification, general delivery requirements and sampling. 11
5.1 Classification . 11
5.1.1 Classes . 11
5.1.2 Antioxidant additive (inhibitor) content . 11
5.1.3 Lowest cold start energizing temperature (LCSET) . 11
5.2 Requirements . 11
5.3 Miscibility . 11
5.4 Identification and general delivery requirements . 11
5.5 Sampling . 12
6 Properties, their significance and test methods . 12
6.1 Viscosity. 12
6.2 Pour point . 12
6.3 Water content . 12
6.4 Breakdown voltage . 13
6.5 Dielectric dissipation factor (DDF) . 13
6.6 Appearance . 13
6.7 Acidity . 13
6.8 Interfacial tension (IFT) . 13
6.9 Sulphur content . 13
6.10 Corrosive and potentially corrosive sulphur . 13
6.11 Additives (see 3.4) . 14
6.11.1 General . 14
6.11.2 Antioxidant additives (see 3.5) . 14
6.11.3 Metal passivators . 14
6.11.4 Pour point depressants . 15
6.12 Oxidation stability . 15
6.13 Gassing tendency . 15
6.14 Electrostatic charging tendency (ECT) . 15
6.15 Flash point . 15
6.16 Density . 15
6.17 Polycyclic aromatic content (PCAs) . 16
6.18 Polychlorinated biphenyl content (PCBs) . 16
6.19 2-Furfural (2-FAL) and related compounds content . 16
6.20 Particle content . 16

60296 © IEC:2012 – 3 –
6.21 DBDS content . 16
6.22 Stray gassing of oil . 16
7 Specific requirements for special applications . 18
7.1 Higher oxidation stability and low sulphur content . 18
7.2 Electrostatic charging tendency (ECT) . 18
7.3 Gassing tendency . 18
Annex A (informative) Potentially corrosive sulphur . 19
Bibliography . 21

Table 1 – Maximum viscosity and pour point of transformer oil at lowest cold start
energizing temperature (LCSET) . 12
Table 2 – General specifications . 17

– 4 – 60296 © IEC:2012
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
FLUIDS FOR ELECTROTECHNICAL APPLICATIONS –
UNUSED MINERAL INSULATING OILS FOR
TRANSFORMERS AND SWITCHGEAR
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60296 has been prepared by IEC technical committee 10: Fluids
for electrotechnical applications.
This fourth edition cancels and replaces the third edition, published in 2003. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
– specifications for corrosive sulphur compounds that can lead to copper sulphide
deposition in transformers (in non-passivated and passivated oils);
– definitions of additives in oil; and
– re-insertion of a missing note on oxidation.

60296 © IEC:2012 – 5 –
The text of this standard is based on the following documents:
FDIS Report on voting
10/878/FDIS 10/885/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – 60296 © IEC:2012
INTRODUCTION
This International Standard does not purport to address all the safety problems associated
with its use. It is the responsibility of the user of the standard to establish appropriate health
and safety practices and determine the applicability of regulatory limitations prior to use.
The mineral insulating oils which are the subject of this standard should be handled with due
regard to personal hygiene. Direct contact with the eyes may cause irritation. In the case of
eye contact, irrigation with copious quantities of clean running water should be carried out
and medical advice sought. Some of the tests specified in this standard involve the use of
processes that could lead to a hazardous situation. Attention is drawn to the relevant standard
for guidance.
This standard is applicable to mineral insulating oils, chemicals and used sample containers.
The disposal of these items should be carried out according to local regulations with regard to
their impact on the environment. Every precaution should be taken to prevent release of
mineral insulating oil into the environment.

60296 © IEC:2012 – 7 –
FLUIDS FOR ELECTROTECHNICAL APPLICATIONS –
UNUSED MINERAL INSULATING OILS FOR
TRANSFORMERS AND SWITCHGEAR
1 Scope
This International Standard is applicable to specifications and test methods for unused
mineral insulating oils (see Clause 3 for definitions). It applies to oil delivered to the agreed
point and time of delivery, intended for use in transformers, switchgear and similar electrical
equipment in which oil is required for insulation and heat transfer. These oils are obtained by
refining, modifying and/or blending of petroleum products and other hydrocarbons.
Oils with and without additives are both within the scope of this standard.
This standard is applicable only to unused mineral insulating oils.
Recycled oils are beyond the scope of this standard.
NOTE Definitions and specifications for recycled oils will be covered by IEC 62701 .
This standard does not apply to mineral insulating oils used as impregnants in cables or
capacitors.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60076-2, Power transformers – Part 2: Temperature rise for liquid-immersed transformers
IEC 60156, Insulating liquids – Determination of the breakdown voltage at power frequency –
Test method
IEC 60247, Insulating liquids – Measurement of relative permittivity, dielectric dissipation
factor (tan δ) and d.c. resistivity
IEC 60422, Mineral insulating oils in electrical equipment – Supervision and maintenance
guidance
IEC 60475, Method of sampling liquid dielectrics
IEC 60628:1985, Gassing of insulating liquids under electrical stress and ionization
IEC 60666, Detection and determination of specified additives in mineral insulating oils
IEC 60814, Insulating liquids – Oil-impregnated paper and pressboard – Determination of
water by automatic coulometric Karl Fischer titration
—————————
In preparation.
– 8 – 60296 © IEC:2012
IEC 60970, Insulating liquids – Methods for counting and sizing particles
IEC 61125:1992, Unused hydrocarbon-based insulating liquids – Test methods for evaluating
the oxidation stability
Amendment 1 (2004)
IEC 61198, Mineral insulating oils – Methods for the determination of 2-furfural and related
compounds
IEC 61619, Insulating liquids – Contamination by polychlorinated biphenyls (PCBs) – Method
of determination by capillary column gas chromatography
IEC 61620, Insulating liquids – Determination of the dielectric dissipation factor by
measurement of the conductance and capacitance – Test method
IEC 61868, Mineral insulating oils – Determination of kinematic viscosity at very low
temperatures
IEC 62021-1, Insulating liquids – Determination of acidity – Part 1: Automatic potentiometric
titration
IEC 62021-2, Insulating liquids – Determination of acidity – Part 2: Colourimetric titration
IEC 62535:2008, Insulating liquids – Test method for detection of potentially corrosive sulphur
in used and unused insulating oils
ISO 2719, Determination of flash point – Pensky-Martens closed cup method
ISO 3016, Petroleum products – Determination of pour point
ISO 3104, Petroleum products – Transparent and opaque liquids – Determination of kinematic
viscosity and calculation of dynamic viscosity
ISO 3675, Crude petroleum and liquid petroleum products – Laboratory determination of
density – Hydrometer method
ISO 12185, Crude petroleum and petroleum products – Determination of density – Oscillating
U-tube method
ISO 14596, Petroleum products – Determination of sulfur content – Wavelength-dispersive X-
ray fluorescence spectrometry
ASTM D971, Standard Test Method for Interfacial Tension of Oil Against Water by the Ring
Method
ASTM D7150, Standard Test Method for the Determination of Gassing Characteristics of
Insulating Liquids Under Thermal Stress at Low temperature
DIN 51353, Testing of insulating oils; detection of corrosive sulfur; Silver strip test
EN 14210, Surface active agents – Determination of interfacial tension of solutions of surface
active agents by the stirrup or ring method
IP 346, Determination of polycyclic aromatics in lubricant base oils and asphaltene free
petroleum fractions – Dimethylsulfoxide refractive method

60296 © IEC:2012 – 9 –
IP 373, Determination of the sulphur content of light and middle distillates – Oxidative
microcoulometry
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
transformer oil
mineral insulating oil for transformers and similar electrical equipment
3.2
low temperature switchgear oil
mineral insulating oil for oil-filled switchgear for outdoor application in very cold climatic
conditions
3.3
mineral insulating oil
insulating oil obtained by refining, modifying and/or blending of petroleum products and other
hydrocarbons
Note 1 to entry This does not include insulating liquids such as esters, synthetic aromatics or silicone fluids.
3.4
additive
chemical substance that is added to mineral insulating oil in order to improve certain
characteristics
Note 1 to entry Examples include antioxidants, metal passivators, metal deactivators, electrostatic charging
tendency depressants, gas absorbers, pour point depressants, anti-foam agents and refining process improvers.
3.5
antioxidant additive
additive incorporated in mineral insulating oil that improves oxidation stability
Note 1 to entry A large number of additives which improve oxidation stability, including inhibitors, peroxide
decomposers, metal passivators and metal deactivators, are available and may be used in oils if declared (see
6.11.1 and 6.11.2).
3.5.1
inhibitor
antioxidant additives of the phenolic-or amine- type, such as DBPC and DBP described in
IEC 60666
Note 1 to entry DBPC = 2,6-di-tert-butyl-para-cresol; DBP = 2,6-di-tert-butyl-phenol.
3.5.2
other antioxidant additive
antioxidant additive of the sulphur- or phosphorous- type
3.5.3
passivator
metal passivator additive used primarily as electrostatic charging depressant, but which may
also improve oxidation stability
Note 1 to entry Metal passivators are sometimes described as metal deactivators or corrosion inhibitors.
3.6
uninhibited oil
mineral insulating oil containing no inhibitor

– 10 – 60296 © IEC:2012
Note 1 to entry No inhibitor means that the total inhibitor content is below the detection limit of 0,01 % indicated
in IEC 60666.
3.7
trace inhibited oil
mineral insulating oil containing less than 0,08 % of total inhibitor content as measured by
IEC 60666
3.8
inhibited oil
mineral insulating oil containing a minimum of 0,08 % and a maximum of 0,40 % of total
inhibitor content as measured by IEC 60666
3.9
unused mineral insulating oil
mineral insulating oil not recycled as delivered by the supplier
Note 1 to entry Such an oil has not been used in, nor been in contact with electrical equipment or other equipment
not required for manufacture, storage or transport. The manufacturer and supplier of unused oil will have taken all
reasonable precautions to ensure that there is no contamination with polychlorinated biphenyls or terphenyls (PCB,
PCT), used, reclaimed or dechlorinated oil or other contaminants.
Note 2 to entry The definition of recycled oils will be given in IEC 62701 (in preparation).
Note 3 to entry A blend of unused and recycled oil in any proportion is regarded as being recycled.
4 Properties of oil
NOTE Oil characteristics are listed in Tables 1 and 2 and in Clause 6.
4.1 Functional properties
Properties of oil that have an impact on its function as an insulating and cooling liquid.
NOTE Functional properties include viscosity, density, pour point, water content, breakdown voltage and dielectric
dissipation factor.
4.2 Refining and stability
Properties of oil that are influenced by quality and type of refining and additives.
NOTE These can include appearance, interfacial tension, sulphur content, acidity, corrosive sulphur, 2-furfural
and related compounds content and stray gassing.
4.3 Performance
Properties that are related to the long-term behaviour of oil in service and/or its reaction to
high electric stress and temperature.
NOTE Examples include oxidation stability, gassing tendency and electrostatic charging tendency (ECT).
4.4 Health, safety and environment (HSE) properties
Oil properties related to safe handling and environment protection.
NOTE Examples can include flash point, density, PCA (polycyclic aromatics) and PCB/PCT (polychlorinated
biphenyls/ terphenyls).
60296 © IEC:2012 – 11 –
5 Classification, identification, general delivery requirements and sampling
5.1 Classification
5.1.1 Classes
For the purposes of this standard, mineral insulating oils are classified into two classes:
– transformer oils;
– low temperature switchgear oils.
5.1.2 Antioxidant additive (inhibitor) content
Transformer oils are classified into three groups, according to their content of antioxidant
additive:
– uninhibited transformer oils: marked with U;
– trace inhibited transformer oils: marked with T;
– inhibited transformer oils: marked with I.
5.1.3 Lowest cold start energizing temperature (LCSET)
After the inhibitor marking, the LCSET shall be indicated.
Standard LCSET in this standard is –30 °C; optionally, other LCSET can be selected
according to Table 1.
5.2 Requirements
General requirements of this standard are given in Table 2.
Specific requirements are defined under Clause 7.
5.3 Miscibility
Unused mineral insulating oils of the same class (5.1.1), the same group (5.1.2), same
LCSET (5.1.3) and containing the same types of additives are considered to be miscible and
compatible with each other (see IEC 60422).
5.4 Identification and general delivery requirements
Identification and general delivery requirements are as follows:
a) Oil is normally delivered in bulk, rail tank cars, tank containers or packed in drums or IBC
(intermediate bulk containers). These shall be clean and suitable for this purpose to avoid
any contamination.
b) Oil drums and sample containers shall carry at least the following markings:
– supplier's designation;
– classification (see 5.1);
– oil quantity.
c) As agreed between the supplier and purchaser each oil delivery may be accompanied by a
document specifying the supplier’s designation, oil classification and compliance
certificate.
NOTE This standard may be traceable to a specific batch of oil processed.

– 12 – 60296 © IEC:2012
d) The supplier shall declare the generic type of all additives, and their concentrations in the
cases of inhibitors and passivators.
5.5 Sampling
Sampling shall be carried out in accordance with the procedure described in IEC 60475.
6 Properties, their significance and test methods
6.1 Viscosity
Viscosity influences heat transfer and therefore the temperature rise of the equipment.
The lower the viscosity, the easier the oil circulates leading to improved heat transfer. At low
temperatures, the resulting higher viscosity of oil is a critical factor for the cold start of
transformers with poor or no circulation of oil and therefore possible overheating at the hot
spots, and negatively influences the speed of moving parts such as in power circuit breakers,
switchgear, on-load tap changer mechanisms, pumps and regulators. The viscosity at the
lowest cold start energizing temperature (LCSET) shall not exceed 1 800 mm /s (respectively
/s at –40 °C, see Table 1). This lowest cold start energizing temperature (LCSET)
2 500 mm
for transformer oils is defined in this standard as being –30 °C (this is 5 K lower than
indicated in IEC 60076-2). Other LCSET (see Table 1) can be agreed between supplier and
purchaser.
Low temperature switchgear oil should have a lower viscosity at LCSET: max. 400 mm /s.
Standard LCSET of low temperature switchgear oil is defined at –40 °C but other LCSET may
be agreed between supplier and purchaser.
Table 1 – Maximum viscosity and pour point of transformer oil
at lowest cold start energizing temperature (LCSET)
LCSET Maximum viscosity Maximum pour point
°C mm /s °C
0 1 800 –10
–20 1 800 –30
–30 1 800 –40
–40 2 500 –50
Viscosity shall be measured according to ISO 3104, and viscosity at very low temperatures
according to IEC 61868.
6.2 Pour point
The pour point of mineral insulating oil is the lowest temperature at which the oil will just flow.
It is recommended that the pour point should be at least 10 K below the lowest cold start
energizing temperature (LCSET). If a pour point depressant additive is used, this shall be
declared by the supplier to the user. Pour point shall be measured in accordance with
ISO 3016.
6.3 Water content
A low water content of mineral insulating oil is necessary to achieve adequate breakdown
voltage and low dissipation losses. To avoid separation of free water, unused insulating oil
should have limited water content. Before filling the electrical equipment, the oil should be
treated to meet the requirements of IEC 60422. Water content shall be measured in
accordance with IEC 60814.
60296 © IEC:2012 – 13 –
6.4 Breakdown voltage
The breakdown voltage of transformer oil indicates its ability to resist electrical stress in
electrical equipment. Breakdown voltage shall be measured in accordance with IEC 60156.
The supplier shall demonstrate that after treatment to reduce particles, water and dissolved
air by a vacuum procedure (see note), the oil shall have a high dielectric strength (breakdown
voltage >70 kV).
NOTE This treatment referred to consists of filtration of the oil at 60 °C by vacuum (pressure below 2,5 kPa)
through a sintered glass filter (with a maximum pore size of 2,5 µm).
6.5 Dielectric dissipation factor (DDF)
DDF is a measure for dielectric losses within the oil. DDF values above requirements of
Table 2 can indicate contamination of the oil by polar contaminants or poor refining quality.
DDF shall be measured in accordance with IEC 60247 or IEC 61620 at 90 °C. In case of
dispute, IEC 60247 at 90 °C should be used.
NOTE By agreement between parties, DDF can be measured at temperatures other than 90 °C. In such cases the
temperature of measurement can be stated in the report.
6.6 Appearance
A visual inspection of insulating oil (oil sample in transmitted light under a thickness of
approximately 10 cm and at ambient temperature) will indicate the presence of visible
contaminants, free water or suspended matter.
6.7 Acidity
Unused mineral insulating oil should be free from any acidic compound. Acidity shall be
measured according to IEC 62021-1 or IEC 62021-2.
6.8 Interfacial tension (IFT)
Low IFT sometimes indicates the presence of polar compounds. IFT shall be measured in
accordance with EN 14210 or ASTM D971.
6.9 Sulphur content
Different organo-sulphur compounds are present in mineral oils, dependent on the crude oil
origin and the degree and type of refining. Refining reduces the content of sulphur and
aromatic hydrocarbons. As some naturally present sulphur compounds have an affinity to
metals, they may act as natural oxidation inhibitors or they may promote corrosion.
Sulphur content is a specific requirement of 7.1.
Sulphur content should be measured following IP 373 or ISO 14596.
6.10 Corrosive and potentially corrosive sulphur
Some sulphur compounds, e.g. mercaptans, are very corrosive to metal surfaces, i.e. steel,
copper and silver (switchgear contacts) and shall not be present in new oil. This type of
corrosive sulphur should be detected following DIN 51353.
Some other sulphur compounds, e.g. dibenzyldisulphide (DBDS), may result in the deposition
S) in paper insulation, reducing its electrical insulation properties (see
of copper sulphide (Cu
Annex A). This has resulted in several equipment failures in service.

– 14 – 60296 © IEC:2012
IEC 62535, based on work performed by CIGRE WG A2.32, provides the best currently
available method to detect potentially corrosive sulphur compounds in oil. It applies only to
oils that do not contain a metal passivator additive (declared or undeclared).
For passivator-containing oils, see Clause A.3.
6.11 Additives (see 3.4)
6.11.1 General
The generic type of all additives shall be declared in product data sheets and certificates of
compliance. For antioxidant additives and passivators, their concentrations shall also be
stated.
6.11.2 Antioxidant additives (see 3.5)
Antioxidants slow down the oxidation of oil and therefore the formation of degradation
products such as oil sludge and acidity. It is useful to know whether and in what proportion
antioxidant additives have been added in order to monitor additive depletion during service.
Additives that slow down the oxidation of mineral insulating oils include:
– inhibitors such as phenols and amines (see 3.5.1). The most widely used inhibitors are
DBPC and DBP (see 3.5.1). Detection and measurement of DBPC and DBP shall be
carried out in accordance with IEC 60666. IEC test methods are not available for other
types of inhibitors.
– other antioxidant additives such as sulphur- and phosphor- containing compounds, e.g.
organic polysulfides and dithiophosphates (see 3.5.2). An antioxidant additive of this type
is DBDS (see 6.10), but it is not accepted as it is known to be corrosive to copper and will
likely result in the oil failing the potentially corrosive sulphur test of IEC 62535. IEC test
methods are in preparation only for DBDS (see 6.21) and not for the other antioxidant
additives of this type.
– metal passivators (see 6.11.3).
6.11.3 Metal passivators
Some of these additives form thin films on copper, preventing the catalytic effect of copper in
oil and the formation of harmful copper sulphide deposits in paper by reaction with corrosive
sulphur compounds contained in the oil. Some of them protect the oil from the catalytic action
of metals and slow down the rate of oxidation of oil. Passivators therefore slow down the
oxidation process in IEC 61125 as they passivate the surface of the catalysing copper-wire,
thus leading to an optimistic result of the oxidation stability test. Some of them are also used
to reduce the electrostatic charging tendency of oils (see 6.14).
Three main types of benzotriazole derivatives are typically used as metal passivator additives:
N-bis(2-Ethylhexyl)-aminomethyl-tolutriazole (TTAA), benzotriazole (BTA) and
5-methyl-1H-benzotriazole (TTA). Detection and measurement of these additives shall be
according to IEC 60666.
Several other compounds can be used as metal passivator additives, such as
N,N-bis(2-ethylhexyl)-1H-1,2,4-triazole-1 methanamine (TAA), diamino-diphenyldisulphide,
nicotinic acid, hydroquinoline and other sulphur-based compounds, for which no IEC test
methods are available .
—————————
Examples of commercially available TTAA and TAA are Irgamet 39 © and Irgamet 30 ©, respectively. This
information is given for the convenience of users of this standard and does not constitute an endorsement by
the IEC of these products.
60296 © IEC:2012 – 15 –
6.11.4 Pour point depressants
These additives are used to improve the viscosity and pour point of oils at very low
temperatures. Detection and measurement of the two main types of pour point depressant
additives used (polynaphthalenes and polymethacrylates) shall be according to IEC 60666.
6.12 Oxidation stability
Oxidation of oil gives rise to acidity and sludge formation. This can be reduced by using oils
with a high oxidation stability leading to longer service life time by minimizing sludge
deposition and maximizing insulation life. Oxidation stability is measured in accordance with
Method C of IEC 61125:1992. There is an option for stricter limits for special applications. In
some countries more stringent limits and/or additional requirements and tests may be
requested.
Test durations for oils containing inhibitors shall be as indicated in Table 2. Test duration for
oils containing other antioxidant additives and metal passivators shall be 500 h.
Passivator-containing oils shall be tested for oxidation stability before the passivator additive
has been added to the oil (when possible), using the test durations of Table 2 .
6.13 Gassing tendency
Gassing tendency of mineral insulating oil, i.e. the gas absorbing property of oil when
subjected to corona partial discharges, is only necessary and important for special equipment
like HV (high voltage) instrument transformers and bushings. It is a measure of the rate of
absorption or evolution of gas into oil under prescribed laboratory conditions. Gas absorption
properties could be related to oil aromatic content. Gassing tendency is measured using
Method A of IEC 60628:1985.
Gassing tendency testing is a specific requirement of 7.3.
NOTE Additives such as 1,2,3,4- tetrahydronaphtalene (tetralin), mono or dibenzyltoluene and others have been
proposed to reduce the gassing tendency of some oils, but are not described in IEC 60666. Mono and
dibenzyltoluene are described in IEC 60867.
6.14 Electrostatic charging tendency (ECT)
ECT of oil is an important property for certain designs of HV and EHV transformers which
have oil pumping rates that can give rise to the build-up of electrostatic charge. This charge
can result in energy discharge causing transformer failure.
ECT testing is a specific requirement of 7.2.
NOTE A method to measure ECT is proposed by CIGRE Technical Brochure 170. ECT can be reduced by using
metal passivator additives such as BTA and TTA.
6.15 Flash point
The safe operation of electrical equipment requires an adequately high flash point that is
measured in accordance with ISO 2719 (Pensky-Martens closed cup procedure).
6.16 Density
In cold climates, density of oil shall be low enough to avoid the ice that results from the
freezing of free water to float to the oil surface and possibly lead to fault conditions
—————————
Alternatively, passivator-containing oils may be tested for oxidation stability AFTER the passivator additive
has been removed by absorption from the oil, using for example Procedure 1 of Clause A.3.

– 16 – 60296 © IEC:2012
developing such as flashover of conductors. Density shall be measured in accordance with
ISO 3675 (reference method) but ISO 12185 as well is accepted.
6.17 Polycyclic aromatic content (PCAs)
Some PCAs are classified to be carcinogens and therefore need to be controlled to an
acceptable level in mineral insulating oil. The total amount of PCAs can be measured by
extraction with DMSO (dimethylsulfoxide) under the conditions of IP 346.
NOTE Acceptable limits of total or individual PCAs are specified in national and local regulations.
6.18 Polychlorinated biphenyl content (PCBs)
Unused mineral insulating oil shall be free from PCBs. The reference test method is
IEC 61619.
NOTE Acceptable limits of total or individual PCBs are specified in national and local regulations. Further
European specifications are described in Directive 96/59/EC.
6.19 2-Furfural (2-FAL) and related compounds content
2-FAL and related compounds in unused mineral insulating oils can result either from
improper re-distillation after solvent extraction during refining or from contamination with used
oil.
Unused mineral insulating oils should have a low level of 2-FAL and related compounds;
measurement should be carried out according to IEC 61198.
NOTE “Related compounds” are: 5-hydroxymethyl-2-furfural (5HMF), 2-furfurylalcohol (2FOL), 2-acetylfuran
(2ACF) and 5-methyl-2-furfural (5MEF).
6.20 Particle content
Particles in unused mineral insulating oil may result from manufacturing, storage or handling
of the oil, and may affect its breakdown voltage (see 6.4). Measurement should be carried out
according to IEC 60970.
6.21 DBDS content
This compound is corrosive at normal transformer operating temperatures and can produce
copper sulphide. It therefore shall not be present in unused oil (see 6.10). For the test method
for measuring DBDS, see IEC 62697-1 (in preparation).
6.22 Stray gassing of oil
Some oils can produce gases such as hydrogen, hydrocarbons and carbon oxides at low
temperatures (< 120 °C) without thermal or electrical faults in a transformer, sometimes even
without operational stress. This phenomenon could result in a high production of gases and a
misinterpretation of DGA results.
NOTE Methods to measure stray gassing are described in CIGRE Brochure 296 and ASTM D7150. Inhibited
grades typically produce less stray gassing than uninhibited ones.

60296 © IEC:2012 – 17 –
Table 2 – General specifications
Limits
Property Test method
Low temperature
Transformer oil
switchgear oil
1 – Function
2 2
Viscosity at 40 °C ISO 3104 Max. 12 mm /s Max. 3,5 mm /s
a 2
Viscosity at –30 °C ISO 3104 Max. 1 800 mm /s –
b 2
Viscosity at –40 °C IEC 61868 – Max. 400 mm /s
Pour point ISO 3016 Max. –40 °C Max. –60 °C
c d
Water content IEC 60814 Max. 30 mg/kg / 40 mg/kg
e
Breakdown voltage IEC 60156 Min. 30 kV / 70 kV
Density at 20 °C ISO 3675 or ISO 12185 Max. 0,895 g/ml
DDF at 90 °C IEC 60247 or IEC 61620 Max. 0,005
j
Particle content IEC 60970 No general requirement
2 – Refining/stability
Appearance – Clear, free from sediment and suspended matter
Acidity IEC 62021-1 or 62021-2 Max. 0,01 mg KOH/g
f
Interfacial tension EN 14210 or
...

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