IEC 60086-3:2016
(Main)Primary batteries - Part 3: Watch batteries
Primary batteries - Part 3: Watch batteries
IEC 60086-3:2016 specifies dimensions, designation, methods of tests and requirements for primary batteries for watches. In several cases, a menu of test methods is given. When presenting battery electrical characteristics and/or performance data, the manufacturer specifies which test method was used. This fourth edition cancels and replaces the third edition published in 2011. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition:
- A harmonization of the cell sizes and service output tests with IEC 60086-2;
- Clarifications of Clauses 6: Sampling and Quality Assurance, 7: Test methods, and 8: Visual examination and acceptance condition;
- Harmonization of temperature and humidity conditions with IEC 60086-1. This publication is published as a double logo standard. Keywords: primary batteries for watches
Piles électriques - Partie 3: Piles pour montres
L'IEC 60086-3:2016 spécifie les dimensions, la désignation, les méthodes d'essai et les exigences applicables aux piles électriques pour montres. Dans certains cas, un choix de méthodes d'essai est proposé. Lorsque le fabricant présente les caractéristiques électriques et/ou les performances de la pile, il précise la méthode d'essai qui a été utilisée. Cette quatrième édition annule et remplace la troisième édition parue en 2011. Cette édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
- Harmonisation des tailles des éléments et des essais de capacité avec l'IEC 60086-2;
- Clarification des Articles 6: Echantillonnage et assurance de la qualité, 7: Méthodes d'essai, et 8: Examen visuel et conditions d'acceptation;
- Harmonisation des conditions de température et d'humidité avec celles de l'IEC 60086-1. La présente norme est une norme double logo. Mots clés: piles électriques pour montres
General Information
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Standards Content (Sample)
IEC 60086-3
Edition 4.0 2016-05
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Primary batteries –
Part 3: Watch batteries
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IEC 60086-3
Edition 4.0 2016-05
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Primary batteries –
Part 3: Watch batteries
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.220.10; 39.040.10 ISBN 978-2-8322-3439-6
– 2 – IEC 60086-3:2016 RLV © IEC 2016
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references. 7
3 Terms and definitions . 7
4 Physical requirements. 8
4.1 Battery dimensions, symbols and size codes . 8
4.2 Terminals . 10
4.3 Projection of the negative terminal (h ) . 10
4.4 Shape of negative terminal . 10
4.5 Mechanical resistance to pressure . 11
4.6 Deformation . 11
4.7 Leakage . 11
4.8 Marking . 12
4.8.1 General . 12
4.8.2 Disposal . 12
5 Electrical requirements . 12
5.1 Electrochemical system, nominal voltage, end-point voltage and open-circuit
voltage . 12
5.2 Closed circuit voltage U (CCV), internal resistance and impedance . 13
cc
5.3 Capacity . 13
5.4 Capacity retention . 13
6 Sampling and quality assurance . 13
6.1 General .
6.2 Sampling.
6.2.1 Testing by attributes .
6.2.2 Testing by variables .
6.3 Product quality indices .
7 Test methods . 14
7.1 Shape and dimensions . 14
7.1.1 Shape requirement . 14
7.2 Electrical characteristics . 14
7.2.1 Environmental conditions . 14
7.2.2 Equivalent circuit – effective internal resistance – DC method . 14
7.2.3 Equipment . 15
7.2.4 Measurement of open-circuit voltage U (OCV) and closed circuit
oc
voltage U (CCV) . 16
cc
7.2.5 Calculation of the internal resistance R . 17
i
7.2.6 Measurement of the capacity . 17
7.2.7 Calculation of the internal resistance R during discharge in case of
i
method A (optional) . 19
7.3 Test methods for determining the resistance to leakage . 21
7.3.1 Preconditioning and previous initial visual examination . 21
7.3.2 High temperature and humidity test . 21
7.3.3 Test by temperature cycles . 21
8 Visual examination and acceptance conditions . 22
8.1 Preconditioning . 22
8.2 Magnification . 22
8.3 Lighting . 22
8.4 Leakage levels and classification . 22
8.5 Acceptance conditions. 24
Annex A (normative) Designation . 25
Bibliography . 26
Figure 1 – Dimensional drawing . 8
Figure 2 – Shape of negative terminal . 11
Figure 3 – Shape requirement . 14
Figure 4 – Schematic voltage transient . 15
Figure 5 – Curve: U = f(t) . 16
Figure 6 – Circuitry principle . 16
Figure 7 – Circuitry principle for method A . 18
Figure 8 – Circuitry principle for method B . 19
Figure 9 – Test by temperature cycles . 21
Table 1 – Dimensions and size codes . 9
Table 2 – Dimensions and size codes . 10
Table 3 – Minimum values of l . 11
Table 4 – Applied force F by battery dimensions . 11
Table 5 – Standardised electrochemical systems . 12
Table 6 – Test method for U (CCV) measurement . 17
cc
Table 7 – Test method A for U (CCV) measurement . 18
cc
Table 8 – Discharge resistance (values) . 20
Table 9 – Storage conditions for the recommended test . 21
Table 10 – Storage conditions for optional test . 21
Table 11 – Leakage levels and classification (1 of 2) . 23
– 4 – IEC 60086-3:2016 RLV © IEC 2016
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
PRIMARY BATTERIES –
Part 3: Watch batteries
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
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2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
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3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
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6) All users should ensure that they have the latest edition of this publication.
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
This redline version of the official IEC Standard allows the user to identify the changes
made to the previous edition. A vertical bar appears in the margin wherever a change
has been made. Additions are in green text, deletions are in strikethrough red text.
International Standard IEC 60086-3 has been prepared by IEC technical committee 35:
Primary cells and batteries, and ISO technical committee 114: Horology.
This fourth edition cancels and replaces the third edition published in 2011. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) A harmonization of the cell sizes and service output tests with IEC 60086-2;
b) Clarifications of Clauses 6: Sampling and Quality Assurance, 7: Test methods, and 8:
Visual examination and acceptance condition;
c) Harmonization of temperature and humidity conditions with IEC 60086-1.
This publication is published as a double logo standard.
The text of this standard is based on the following documents:
FDIS Report on voting
35/1359/FDIS 35/1362/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 60086 series, published under the general title Primary batteries,
can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC website under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
IMPORTANT – The “colour inside” logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct understanding
of its contents. Users should therefore print this publication using a colour printer.
– 6 – IEC 60086-3:2016 RLV © IEC 2016
INTRODUCTION
This part of IEC 60086 provides specific requirements and information for primary watch
batteries. This part of IEC 60086 was prepared through joint work between the IEC TC 35 and
ISO TC 114 to benefit primary battery users, watch designers and battery manufacturers by
ensuring the best compatibility between batteries and watches.
This part of IEC 60086 will remain under continual scrutiny to ensure that the publication is
kept up to date with the advances in both battery and watch technologies.
NOTE Safety information can be found is available in IEC 60086-4 and IEC 60086-5.
PRIMARY BATTERIES –
Part 3: Watch batteries
1 Scope
This part of IEC 60086 specifies dimensions, designation, methods of tests and requirements
for primary batteries for watches. In several cases, a menu of test methods is given. When
presenting battery electrical characteristics and/or performance data, the manufacturer
specifies which test method was used.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60086-1- :2015, Primary batteries – Part 1: General
IEC 60086-2- :2015, Primary batteries – Part 2: Physical and electrical specifications
IEC 60086-4:2007 2014, Primary batteries – Part 4: Safety of lithium batteries
IEC 60086-5:- , Primary batteries – Part 5: Safety of batteries with aqueous electrolyte
IEC 60410, Sampling plans and procedures for inspection by attributes
ISO 2859 (all parts), Sampling procedures for inspection by attributes
ISO 3951(all parts as applicable), Sampling procedures for inspection by variables
3 Terms and definitions
For the purposes of this document, the terms and definitions given in IEC 60086-1 as well as
the following terms and definitions apply.
3.1
capacitive reactance
part of the internal resistance, that leads to a voltage drop during the first seconds under load
3.2
capacity
electric charge (quantity of electricity) which a cell or battery can deliver under specified
discharge conditions
___________
To be published in 2011.
To be published in 2011.
To be published in 2011.
– 8 – IEC 60086-3:2016 RLV © IEC 2016
Note 1 to entry: The SI unit for electric charge is the coulomb (1 C = 1 As) but, in practice, capacity is usually
expressed in ampere hours (Ah).
3.3
fresh battery
undischarged battery 60 days maximum after date of manufacture
3.4
ohmic drop
part of the internal resistance that leads to a voltage drop immediately after switching the load
on
4 Physical requirements
4.1 Battery dimensions, symbols and size codes
Dimensions and tolerances of batteries for watches shall be in accordance with Figure 1,
Table 1 and Table 2. The dimensions of the batteries shall be tested in accordance with 7.1.
The symbols used to denote the various dimensions in Figure 1 are in accordance with
IEC 60086-2:2015, Clause 4.
Dimensions in millimetres
d
0,05
0,1
0,05
<10
d d
2 1
0,1
≥10
d
EC
Key
h maximum overall height of the battery
h minimum distance between the flats of the positive and negative contacts
h minimum projection of the flat negative contact
d maximum and minimum diameter of the battery
d minimum diameter of the flat positive contact
d minimum diameter of the flat negative contact
NOTE This numbering follows the harmonization in the IEC 60086 series.
Figure 1 – Dimensional drawing
h
h /h
1 2
Table 1 – Dimensions and size codes
Dimensions in millimetres
Diameter Height h /h
1 2
a
Code
10 12 14 16 20 21 25 26 27 30 31 32 36 42 54
d
Tole- 4
a
d
Code
Tolerance
rance
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
–0,10 –0,15 –0,15 –0,18 –0,20 –0,20 –0,20 –0,20 –0,20 –0,25 –0,25 –0,25 –0,25 –0,25 –0,25
4 4,8 1,65 2,15
–0,15
5 5,8 2,6 1,05 1,25 1,45 1,65 2,15 2,70
–0,15
6 6,8 3,0 1,05 1,25 1,45 1,65 2,15 2,60
–0,15
7 7,9 3,5 1,05 1,25 1,45 1,65 2,10 2,60 3,10 3,60 5,40
–0,15
9 9,5 4,5 1,05 1,25 1,45 1,65 2,05 2,10 2,70 3,60
–0,15
10 10,0 3,0 2,50
–0,30
11 11,6 6,0 1,05 1,25 1,45 1,65 2,05 2,10 2,60 3,05 3,60 4,20 5,40
–0,20
12 12,5 4,0 1,20 1,60 2,00 2,50
–0,25
NOTE Open boxes in the above matrix are not necessarily available for standardisation due to the concept of overlapping tolerances.
a
See Annex A.
– 10 – IEC 60086-3:2016 RLV © IEC 2016
Table 2 – Dimensions and size codes
Dimensions in millimetres
Diameter Height h /h
1 2
a
Code
12 16 20 25 30 32
d
a
Code d Tolerance
1 Tolerances
0 0 0 0 0 0
b b b b b b
–0,20 –0,20 –0,25 –0,30 –0,30 –0,30
16 16 5,00 1,20 1,60 2,00 2,50 3,20
–0,25
20 20 8,00 1,20 1,60 2,00 2,50 3,20
–0,25
23 23 8,00 1,20 1,60 2,00 2,50 3,00
–0,30
24 24,5 8,00 1,20 1,60 3,00
–0,30
NOTE Open boxes in the above matrix are not necessarily available for standardisation due to the concept of
overlapping tolerances.
a
See Annex A.
b
To be reduced in the future.
4.2 Terminals
Negative contact (–): the negative contact (dimension d ) shall be in accordance with
Tables 1 and 2. This is not applied to those batteries with a two-step
negative contact.
Positive contact (+): the cylindrical surface is connected to the positive terminal. Positive
contact should be made to the side of the battery but may be made to
the base.
4.3 Projection of the negative terminal (h )
The dimension h shall be as follows:
h ≥ 0,02 for h /h ≤ 1,65
5 1 2
h ≥ 0,06 for 1,65 < h /h < 2,5
5 1 2
h ≥ 0,08 for h /h ≥ 2,5
5 1 2
NOTE The negative contact should be the highest point of the battery.
4.4 Shape of negative terminal
The space requirements shall be contained within an angle of 45° (see Figure 2).
The minimum values of l , for different heights of h /h , are given in Table 3.
1 1 2
l
45°
d
IECI
Figure 2 – Shape of negative terminal
Table 3 – Minimum values of l
Dimensions in millimetres
h /h l
1 2 1 min
1 < h /h ≤ 1,90 0,20
1 2
0,35
1,90 < h /h ≤ 3,10
1 2
0,70
3,60 ≤ h /h ≤ 4,20
1 2
0,90
5,40 ≤ h /h
1 2
4.5 Mechanical resistance to pressure
A force F (N), as specified in Table 4, applied for 10 s through a steel ball of 1 mm diameter,
at the centre of each contact area, shall not cause any deformation prejudicial to the proper
functioning of the battery, i.e. after this test, the battery shall pass the tests specified in
Clause 7.
Table 4 – Applied force F by battery dimensions
Battery dimensions Force
d h /h F
1 1 2
mm mm N
<3,0
<7,9
≥3,0 10
<3,0 10
≥7,9
≥3,0
4.6 Deformation
The dimensions of batteries shall conform with the relevant specified dimensions at all times
including discharge to the defined end-point voltage.
NOTE 1 A battery height increase up to 0,25 mm can occur in B, C, L and S systems, if discharged below this
voltage.
NOTE 2 A battery height decrease can occur in B and C systems as discharge continues.
4.7 Leakage
Undischarged batteries and, if required, batteries tested according to 7.2.6 shall be examined
as stated in 7.3. The acceptable number of defects shall be agreed between the manufacturer
and the purchaser.
h /h
1 2
– 12 – IEC 60086-3:2016 RLV © IEC 2016
4.8 Marking
4.8.1 General
The designation and the polarity shall be marked on the battery. Battery marking should not
impede electrical contact. All other markings may be given on the packing instead of on the
battery:
a) designation according to normative Annex A, or common;
b) expiration of a recommended usage period or year and month or week of manufacture;
The year and month or week of manufacture may be in code. The code is composed by
the last digit of the year and by a number indicating the month. October, November and
December should be represented by the letters O, Y and Z respectively.
EXAMPLE
41: January 2014;
4Y: November 2014.
c) polarity of the positive (+) terminal;
d) nominal voltage;
e) name or trade mark of the supplier;
f) cautionary advice;
g) caution for ingestion of swallowable batteries shall be given. Refer to IEC 60086-4:2007
2014 (7.2 a) and 9.2) and IEC 60086-5:- (7.1 l) and 9.2) for details.
NOTE 1 Battery marking should not impede electrical contact.
NOTE 2 Examples of the common designations can be found in Annex D of IEC 60086-2:2015.
4.8.2 Disposal
Marking of batteries with respect to the method of disposal shall be in accordance with local
legal requirements.
5 Electrical requirements
5.1 Electrochemical system, nominal voltage, end-point voltage and open-circuit
voltage
The requirements concerning the electrochemical system, the nominal voltage, the end-point
voltage and the open-circuit voltage are given in Table 5.
Table 5 – Standardised electrochemical systems
Letter Negative Electrolyte Positive electrode Nominal End- Open-circuit
electrode voltage point voltage
voltage
(V ) (EV) (U or OCV)
n OC
V V V
Max. Min.
B Lithium (Li) Organic electrolyte Carbon monofluoride (CF) 3,0 2,0 3,70 3,00
x
C Lithium (Li) Organic electrolyte Manganese dioxide (MnO ) 3,0 2,0 3,70 3,00
L Zinc (Zn) Alkali metal hydroxide Manganese dioxide (MnO ) 1,5 1,0 1,68 1,50
S Zinc (Zn) Alkali metal hydroxide Silver oxide (Ag O) 1,55 1,2 1,63 1,57
5.2 Closed circuit voltage U (CCV), internal resistance and impedance
cc
Closed circuit voltage and internal resistance shall be measured according to 7.2.
AC impedance should be measured with an LCR meter.
Limit values shall be agreed between the manufacturer and the purchaser.
5.3 Capacity
The capacity shall be agreed between the manufacturer and the purchaser on the basis of a
continuous discharge test lasting approximately 30 days, according to 7.2.6.
5.4 Capacity retention
The capacity retention is the ratio between the capacities under the given discharge
conditions measured on fresh batteries and a sample of the same lot stored during 365 days
at (20 ± 2) °C and a relative humidity between 45 % and 75 % 55 ± 20 % .
The ratio of capacity retention shall be agreed between the manufacturer and the purchaser.
The minimum value should be at least 90 % for a period of 12 months. The capacity
measurement is carried out according to 7.2.6.
For the purpose of verifying compliance with this standard, conditional acceptance may be
given after completion of the initial capacity tests.
6 Sampling and quality assurance
6.1 General
The use of sampling plans or product quality indices may should be agreed between
manufacturer and purchaser.
Where no agreement is specified, the options in 6.2 and/or 6.3 are recommended, refer to
ISO 2859 and ISO 21747 for sampling and quality compliance assessment advice.
6.2 Sampling
6.2.1 Testing by attributes
When testing by attributes is required, the sampling plan chosen shall be in accordance with
the specifications of IEC 60410 and/or ISO 2859. The individual parameters to be tested and
the acceptance quality level (AQL) values shall be defined (a minimum of three batteries of
the same type shall be tested).
6.2.2 Testing by variables
When testing by variables is required, the sampling plan chosen shall be in accordance with
ISO 3951. The individual parameters to be tested, the sample and the acceptance quality
level (AQL) shall be defined.
6.3 Product quality indices
Consideration may be given to utilising one of the indices shown in IEC 60086-1.
– 14 – IEC 60086-3:2016 RLV © IEC 2016
7 Test methods
7.1 Shape and dimensions
7.1.1 Shape requirement
The shape of the negative contact is checked preferably by optical projection or by an open
gauge according to Figure 3.
The measurement method shall be agreed between the manufacturer and the purchaser.
l
d 45°
IEC
Figure 3 – Shape requirement
7.2 Electrical characteristics
7.2.1 Environmental conditions
Unless otherwise specified, the sample batteries shall be tested at a temperature of
(20 ± 2) °C and a relative humidity between 45 % and 75 % 55 + 20 / – 40 %.
During use, batteries may be exposed to low temperatures; it is therefore recommended to
carry out complementary tests at (0 ± 2) °C and at (–10 ± 2) °C.
7.2.2 Equivalent circuit – effective internal resistance – DC method
Resistance of any electrical component determined by calculating the ratio between the
voltage drop ∆U across this component and the range of current ∆i passing through this
component and causing the voltage drop R = ∆U / ∆i.
NOTE As an analogy, the internal d.c. resistance R of any electrochemical cell is defined by the following relation:
i
∆U (V)
R (Ω) = (1)
i
∆i (A)
The internal d.c. resistance is illustrated by the schematic voltage transient as given below in
Figure 4.
h /h
1 2
U (i )
1 1
U = ƒ(i t)
2 2,
U (i )
2 2
∆t ∆t′
t
t t t
1 2 3
IEC
Figure 4 – Schematic voltage transient
As can be seen from the diagram in Figure 4, the voltage drop ∆U of the two components
differs in nature, as shown in the following relation:
∆U = ∆U + ∆U (t) (2)
Ω
The first component ∆U for (t = t ) is independent of time (ohmic drop), and results from the
Ω 1
increase in current ∆i according to the relation:
∆U = ∆i × R (3)
Ω Ω
In this relation, R is a pure ohmic resistance. The second component ∆U (t) is time
Ω
dependent and is of electrochemical origin (capacitive reactance).
7.2.3 Equipment
The equipment used for the voltage measurements shall have the following specifications:
– accuracy: ≤0,25 %;
– precision: ≤50 % of last digit;
– internal resistance: ≥1 MΩ;
– measurement time: in the tests proposed in the following subclauses, it is important
to make sure that the measurement is taken during the flat
period of the voltage transient (see Figure 5). Otherwise, a
measurement error due to the capacitive reactance may occur
(lower internal resistance).
The time ∆t' necessary for the measurement shall be brief in comparison to ∆t, and the
measurement equipment compatible with these criteria.
∆U
U
∆U (t) ∆U
Ω
∆U′
Ω
– 16 – IEC 60086-3:2016 RLV © IEC 2016
∆t
t
IEC
Key
1 open-circuit voltage U (OCV)
oc
2 effect of capacitive reactance
3 closed circuit voltage U (CCV)
cc
4 ∆t' (measurement U )
cc
Figure 5 – Curve: U = f(t)
7.2.4 Measurement of open-circuit voltage U (OCV) and closed circuit voltage
oc
U (CCV)
cc
Refer to Figure 6:
First measurement U : The switch is left open while this measurement is being carried
oc
out.
Next measurement U : The battery being tested shall be connected to the load R . The
cc m
switch shall be left closed during the duration ∆t according to Table 6.
V
IEC
Key
1 reading U / U
cc oc
2 R resistance of measurement
m
Figure 6 – Circuitry principle
U
Table 6 – Test method for U (CCV) measurement
cc
a
Test method Battery with KOH electrolyte All other batteries
R ∆t R ∆t
m m
s ms
Ω Ω
b
A
150 ± 0,5 % 1 ± 5 % 1 500 ± 0,5 % 10 ± 5 %
c
B 150 ± 0,5 % 0,5 – 2 470 ± 0,5 % 500 – 2 000
d
C
200 ± 0,5 % 5 ± 5 % 2 000 ± 0,5 % 7,8 ± 5 %
NOTE R should take into consideration the resistance of the connection lines of the battery being tested and the
m
contact resistance of the switch.
a
Application with high peak current.
b
Method A (recommended test): requires specialised test equipment.
c
Method B: to be used in the absence of method A test equipment.
d
Method C: to be used only by agreement between the manufacturer and the purchaser.
7.2.5 Calculation of the internal resistance R
i
The internal resistance may be determined by the following calculation:
U − U
oc cc
R =
i
U / R
cc m
NOTE The relation U / R corresponds to the current delivered through the discharge resistance R (see 7.2.4).
cc m m
7.2.6 Measurement of the capacity
7.2.6.1 General
There are two methods for measuring capacity:
– the recommended method is method A, which is more indicative of watch requirements;
– method B is a more general method and is already specified in IEC 60086-1 and
IEC 60086-2.
When presenting capacity data, the manufacturer shall specify which test method was used.
7.2.6.2 Method A
a) Circuitry principle (see Figure 7)
– 18 – IEC 60086-3:2016 RLV © IEC 2016
V 3
IEC
Key
1 reading U / U’
cc oc
2 R resistance of measurement
m
3 R resistance of continuous discharge
d
Figure 7 – Circuitry principle for method A
b) Procedure
The duration of the discharge test at the resistor R approximates to 30 days.
d
Value of the resistance R : the value of the resistive load (specified in Tables 7 and 8)
d
shall include all parts of the external circuit and shall be accurate to within ±0,5 %.
c) Determination of the capacity
The measurements of the open-circuit voltage U' and that of the closed circuit voltage
oc
U are carried out at least once a day on the battery permanently connected to R , until
cc d
the first passage of the U under the end-point voltage defined in Table 5 is obtained.
cc
1) First measurement U' : the resistance R being much higher than R , U'
oc d m oc
approximates to U .
oc
The switch is left open while the measurement is being carried out.
2) Next measurement U : the battery being tested is connected to R . The switch is left
cc m
closed during the duration ∆t according to Table 7.
Table 7 – Test method A for U (CCV) measurement
cc
Batteries with KOH electrolyte All other batteries
R ∆t R ∆t
m m
Ω s Ω ms
150 ± 0,5 % 1 ± 5 % 1 500 ± 0,5 % 10 ± 5 %
NOTE 1 The value of resistive loads (which includes all parts of the external circuit) should be as specified in
Table 7 and Table 8.
3) Calculation of the capacity C: the capacity of the battery is obtained by adding the
partial capacity amounts C , calculated after each measurement with the following
p
formula:
′
U × t
oc i
C =
p
R
d
is the time between two measurements
where t
i
C = Σ C
p
NOTE 2 4) At Near the end of discharge, it is recommended to carry out several
measurements a day in order to obtain sufficient accuracy.
7.2.6.3 Method B
a) Circuitry principle (see Figure 8)
1 V 2
IEC
Key
1 reading U
cc
2 R resistance of continuous discharge
d
Figure 8 – Circuitry principle for method B
b) See procedure in 7.2.6.2 b).
c) Determination of the capacity: when the on-load voltage of the battery under test drops for
the first time below the specified end point as specified in Table 5, the time t is calculated
and defined as service life.
The capacity is calculated by the following formula:
U (average)
cc
C= t
R
d
where
C is the capacity;
U (average) is the average voltage value of U during discharge duration time (0-t);
cc cc
t is the service life.
7.2.7 Calculation of the internal resistance R during discharge in case of method A
i
(optional)
After each measurement of U' and U is carried out according to the procedure described
oc cc
in 7.2.6, it is possible to calculate the internal resistance R of the battery using the following
i
formula:
U' − U
oc cc
R =
i
U / R
cc m
– 20 – IEC 60086-3:2016 RLV © IEC 2016
Table 8 – Discharge resistance (values)
Letter for electrochemical Letter for electrochemical
systems systems
Code number Code number
L S C B
according to the according to the
dimensions dimensions
Discharge resistance Discharge resistance
kΩ kΩ
416 1212 1025 68
421 1216 1212
510 1220 1216 62
512 1225 1220 62
514 1612 1225 30
516 150 82 1616 1612
521 100 68 1620 1616 47 30
527 68 56 1625 1620 47
610 1632 1625
612 2012 1632
614 120 2016 2012 30
616 100 2020 2016 30 30
621 68 2025 2020 15 30
626 47 2032 2025 15
710 2312 2032 15
712 100 2316 2312
714 68 2320 2316 15
716 68 2325 2320 15 15
721 47 2412 2325 15
726 33 2416 2412
731 27 2430 2416
736 22 22 2330 15
754 15 2430 15
916 47
920 33
921 33
927 22
936 15
1116 39
1120 22
1121 22 22
1126 15
1130 15 15
1136 15
1142 22 10
1154 6,8 6,8
NOTE Blank values under consideration.
7.3 Test methods for determining the resistance to leakage
7.3.1 Preconditioning and previous initial visual examination
Before carrying out the tests specified in 7.3.2 and 7.3.3, the batteries shall be submitted to a
visual examination according to the requirements stated in Clause 8.
For tests in 7.3.2.1 and 7.3.2.2, batteries shall be preconditioned pre-stored at the specified
temperature (40 °C and 45 °C respectively) for 2 h to avoid condensation at elevated humidity.
Batteries shall be moved from the preconditioning (alternative pre-stored) chamber (or oven)
into the high temperature and humidity test chamber within minutes in order to avoid cooling
of the battery and the risk of condensation at elevated humidity.
7.3.2 High temperature and humidity test
7.3.2.1 Recommended test
The battery shall be stored under the conditions specified in Table 9.
Table 9 – Storage conditions for the recommended test
Temperature Relative humidity Test time
°C % days
90 to 95 30 or 90
40 ± 2
NOTE The test time of 30 days may be used for an accelerated routine quality control test, whereas the test time
of 90 days applies to qualification testing of new batteries.
7.3.2.2 Optional test
After agreement between the manufacturer and purchaser, the following testing conditions
may be chosen (see Table 10).
Table 10 – Storage conditions for optional test
Temperature Relative humidity Test time
°C % days
90 to 95 20 or 60
45 ± 2
NOTE The test time of 20 days may be used for an accelerated routine quality control test, whereas the test time
of 60 days applies to qualification testing of new batteries.
7.3.3 Test by temperature cycles
The battery shall be submitted to 150 temperature cycles according to the schedule in
Figure 9:
1 cycle
(60 ± 2) °C
Room temperature
(–10 ± 2) °C
0,5 h 1 h 1 h 1 h 1 h
IEC
Figure 9 – Test by temperature cycles
– 22 – IEC 60086-3:2016 RLV © IEC 2016
The relative humidity shall be 50 % to 60 % at room temperature; it will subsequently vary
with the temperature variation.
8 Visual examination and acceptance conditions
8.1 Preconditioning
Before carrying out the previous initial visual examination or after the tests specified in Clause
7, the batteries shall be stored for at least 24 h at room temperature and at a relative humidity
between 45 % and 70 % 55 ± 20 %.
NOTE 1 The leakage should, as a rule, be observed after crystallisation of the electrolyte. The
time of the storage of 24 h can be prolonged if necessary.
NOTE 2 This examination may be applied to new or used batteries, or to batteries which have
been submitted to different tests.
8.2 Magnification
The visual examination shall be carried out at a magnification of x10 to x15. The magnification
of x15 is necessary in order to detect small leaks.
8.3 Lighting
The visual examination shall be carried out under a diffuse white light of 900 lx to 1 100 lx at
the surface of the battery to be inspected.
8.4 Leakage levels and classification
The leakage levels and classification are given in Table 11.
The visual examination shall be carried out under a diffuse white light of 900 lx to 1 100 lx at
the surface of the battery to be inspected. (See Table 11).
Table 11 – Leakage levels and classification (1 of 2)
Leakage levels
Diagram Definition
Classification Grade
Little salting found near the gasket,
affecting less than 10 % of the
perimeter of the gasket, detected while
S1
observing at a magnification of x15.
The leak is not detectable with the
naked eye
IEC
Traces of salting near gasket can be
detected with the naked eye. At a
S2 magnification of x15, it may be noted
Salting
that these salts affect more than 10 %
of the perimeter of the gasket
IEC
Salt spreads on both sides of the
gasket can be detected with the naked
S3
eye, but do not reach the flat of the
negative contact
IEC
Leaks spread in clouds on both sides of
the gasket, do reach the flat of the
C1
negative contact but do not reach the
central part of the flat negative contact
IEC
Clouds
Leaks spread in clouds, which reach
C2 the central part of the flat negative
contact
IEC
– 24 – IEC 60086-3:2016 RLV © IEC 2016
Table 11 (2 of 2)
Leakage levels
Diagram Definition
Classification Grade
The accumulation of crystallised liquid
coming from the electrolyte swells up
L1 on part of the cloud spread, which
covers the entire surface of the flat
negative contact
IEC
Leaks
The accumulation of crystallised liquid
coming from the electrolyte swells up
L2 on the entire cloud spread, which
covers the entire surface of the flat
negative contact
IEC
8.5 Acceptance conditions
The acceptable level, as well as the proportion of defective pieces
...
IEC 60086-3
Edition 4.0 2016-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Primary batteries –
Part 3: Watch batteries
Piles électriques –
Partie 3: Piles pour montres
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IEC 60086-3
Edition 4.0 2016-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Primary batteries –
Part 3: Watch batteries
Piles électriques –
Partie 3: Piles pour montres
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.220.10; 39.040.10 ISBN 978-2-8322-3402-0
– 2 – IEC 60086-3:2016 © IEC 2016
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references. 7
3 Terms and definitions . 7
4 Physical requirements. 8
4.1 Battery dimensions, symbols and size codes . 8
4.2 Terminals . 10
4.3 Projection of the negative terminal (h ) . 10
4.4 Shape of negative terminal . 10
4.5 Mechanical resistance to pressure . 11
4.6 Deformation . 11
4.7 Leakage . 11
4.8 Marking . 12
4.8.1 General . 12
4.8.2 Disposal . 12
5 Electrical requirements . 12
5.1 Electrochemical system, nominal voltage, end-point voltage and open-circuit
voltage . 12
5.2 Closed circuit voltage U (CCV), internal resistance and impedance . 13
cc
5.3 Capacity . 13
5.4 Capacity retention . 13
6 Sampling and quality assurance . 13
7 Test methods . 13
7.1 Shape and dimensions . 13
7.1.1 Shape requirement . 13
7.2 Electrical characteristics . 14
7.2.1 Environmental conditions . 14
7.2.2 Equivalent circuit – effective internal resistance – DC method . 14
7.2.3 Equipment . 15
7.2.4 Measurement of open-circuit voltage U (OCV) and closed circuit
oc
voltage U (CCV) . 15
cc
7.2.5 Calculation of the internal resistance R . 16
i
7.2.6 Measurement of the capacity . 16
7.2.7 Calculation of the internal resistance R during discharge in case of
i
method A (optional) . 18
7.3 Test methods for determining the resistance to leakage . 20
7.3.1 Preconditioning and initial visual examination . 20
7.3.2 High temperature and humidity test . 20
7.3.3 Test by temperature cycles . 20
8 Visual examination and acceptance conditions . 21
8.1 Preconditioning . 21
8.2 Magnification . 21
8.3 Lighting . 21
8.4 Leakage levels and classification . 21
8.5 Acceptance conditions. 23
Annex A (normative) Designation . 24
Bibliography . 25
Figure 1 – Dimensional drawing . 8
Figure 2 – Shape of negative terminal . 11
Figure 3 – Shape requirement . 14
Figure 4 – Schematic voltage transient . 14
Figure 5 – Curve: U = f(t) . 15
Figure 6 – Circuitry principle . 16
Figure 7 – Circuitry principle for method A . 17
Figure 8 – Circuitry principle for method B . 18
Figure 9 – Test by temperature cycles . 20
Table 1 – Dimensions and size codes . 9
Table 2 – Dimensions and size codes . 10
Table 3 – Minimum values of l . 11
Table 4 – Applied force F by battery dimensions . 11
Table 5 – Standardised electrochemical systems . 12
Table 6 – Test method for U (CCV) measurement . 16
cc
Table 7 – Test method A for U (CCV) measurement . 17
cc
Table 8 – Discharge resistance (values) . 19
Table 9 – Storage conditions for the recommended test . 20
Table 10 – Storage conditions for optional test . 20
Table 11 – Leakage levels and classification (1 of 2) . 22
– 4 – IEC 60086-3:2016 © IEC 2016
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
PRIMARY BATTERIES –
Part 3: Watch batteries
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60086-3 has been prepared by IEC technical committee 35:
Primary cells and batteries, and ISO technical committee 114: Horology.
This fourth edition cancels and replaces the third edition published in 2011. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) A harmonization of the cell sizes and service output tests with IEC 60086-2;
b) Clarifications of Clauses 6: Sampling and Quality Assurance, 7: Test methods, and 8:
Visual examination and acceptance condition;
c) Harmonization of temperature and humidity conditions with IEC 60086-1.
This publication is published as a double logo standard.
The text of this standard is based on the following documents:
FDIS Report on voting
35/1359/FDIS 35/1362/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 60086 series, published under the general title Primary batteries,
can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC website under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – IEC 60086-3:2016 © IEC 2016
INTRODUCTION
This part of IEC 60086 provides specific requirements and information for primary watch
batteries. This part of IEC 60086 was prepared through joint work between the IEC and ISO to
benefit primary battery users, watch designers and battery manufacturers by ensuring the
best compatibility between batteries and watches.
This part of IEC 60086 will remain under continual scrutiny to ensure that the publication is
kept up to date with the advances in both battery and watch technologies.
NOTE Safety information is available in IEC 60086-4 and IEC 60086-5.
PRIMARY BATTERIES –
Part 3: Watch batteries
1 Scope
This part of IEC 60086 specifies dimensions, designation, methods of tests and requirements
for primary batteries for watches. In several cases, a menu of test methods is given. When
presenting battery electrical characteristics and/or performance data, the manufacturer
specifies which test method was used.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60086-1:2015, Primary batteries – Part 1: General
IEC 60086-2:2015, Primary batteries – Part 2: Physical and electrical specifications
IEC 60086-4:2014, Primary batteries – Part 4: Safety of lithium batteries
IEC 60086-5:- , Primary batteries – Part 5: Safety of batteries with aqueous electrolyte
3 Terms and definitions
For the purposes of this document, the terms and definitions given in IEC 60086-1 as well as
the following terms and definitions apply.
3.1
capacitive reactance
part of the internal resistance, that leads to a voltage drop during the first seconds under load
3.2
capacity
electric charge (quantity of electricity) which a cell or battery can deliver under specified
discharge conditions
Note 1 to entry: The SI unit for electric charge is the coulomb (1 C = 1 As) but, in practice, capacity is usually
expressed in ampere hours (Ah).
3.3
fresh battery
undischarged battery 60 days maximum after date of manufacture
___________
To be published.
– 8 – IEC 60086-3:2016 © IEC 2016
3.4
ohmic drop
part of the internal resistance that leads to a voltage drop immediately after switching the load
on
4 Physical requirements
4.1 Battery dimensions, symbols and size codes
Dimensions and tolerances of batteries for watches shall be in accordance with Figure 1,
Table 1 and Table 2. The dimensions of the batteries shall be tested in accordance with 7.1.
The symbols used to denote the various dimensions in Figure 1 are in accordance with
IEC 60086-2:2015, Clause 4.
Dimensions in millimetres
d
0,05
0,1
0,05
<10
d
d
≥10 0,1
d
IEC
Key
h maximum overall height of the battery
h minimum distance between the flats of the positive and negative contacts
h minimum projection of the flat negative contact
d maximum and minimum diameter of the battery
d minimum diameter of the flat positive contact
d minimum diameter of the flat negative contact
NOTE This numbering follows the harmonization in the IEC 60086 series.
Figure 1 – Dimensional drawing
h
h /h
1 2
Table 1 – Dimensions and size codes
Dimensions in millimetres
Diameter Height h /h
1 2
a
Code
10 12 14 16 20 21 25 26 27 30 31 32 36 42 54
d
Tole- 4
a
d
Code
Tolerance
rance
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
–0,10 –0,15 –0,15 –0,18 –0,20 –0,20 –0,20 –0,20 –0,20 –0,25 –0,25 –0,25 –0,25 –0,25 –0,25
4 4,8 1,65 2,15
–0,15
5 5,8 2,6 1,05 1,25 1,45 1,65 2,15 2,70
–0,15
6 6,8 3,0 1,05 1,25 1,45 1,65 2,15 2,60
–0,15
7 7,9 3,5 1,05 1,25 1,45 1,65 2,10 2,60 3,10 3,60 5,40
–0,15
9 9,5 4,5 1,05 1,25 1,45 1,65 2,05 2,10 2,70 3,60
–0,15
10 10,0 3,0 2,50
–0,30
11 11,6 6,0 1,05 1,25 1,45 1,65 2,05 2,10 2,60 3,05 3,60 4,20 5,40
–0,20
12 12,5 4,0 1,20 1,60 2,00 2,50
–0,25
NOTE Open boxes in the above matrix are not necessarily available for standardisation due to the concept of overlapping tolerances.
a
See Annex A.
– 10 – IEC 60086-3:2016 © IEC 2016
Table 2 – Dimensions and size codes
Dimensions in millimetres
Diameter Height h /h
1 2
a
Code
12 16 20 25 30 32
d
a
Code d Tolerance
1 Tolerances
0 0 0 0 0 0
–0,20 –0,20 –0,25 –0,30 –0,30 –0,30
16 16 5,00 1,20 1,60 2,00 2,50 3,20
–0,25
20 20 8,00 1,20 1,60 2,00 2,50 3,20
–0,25
23 23 8,00 1,20 1,60 2,00 2,50 3,00
–0,30
24 24,5 8,00 1,20 1,60 3,00
–0,30
NOTE Open boxes in the above matrix are not necessarily available for standardisation due to the concept of
overlapping tolerances.
a
See Annex A.
4.2 Terminals
Negative contact (–): the negative contact (dimension d ) shall be in accordance with
Tables 1 and 2. This is not applied to those batteries with a two-step
negative contact.
Positive contact (+): the cylindrical surface is connected to the positive terminal. Positive
contact should be made to the side of the battery but may be made to
the base.
4.3 Projection of the negative terminal (h )
The dimension h shall be as follows:
h ≥ 0,02 for h /h ≤ 1,65
5 1 2
h ≥ 0,06 for 1,65 < h /h < 2,5
5 1 2
h ≥ 0,08 for h /h ≥ 2,5
5 1 2
The negative contact should be the highest point of the battery.
4.4 Shape of negative terminal
The space requirements shall be contained within an angle of 45° (see Figure 2).
The minimum values of l , for different heights of h /h , are given in Table 3.
1 1 2
l
45°
d
IEC
Figure 2 – Shape of negative terminal
Table 3 – Minimum values of l
Dimensions in millimetres
h /h l
1 2 1 min
1 < h /h ≤ 1,90 0,20
1 2
1,90 < h /h ≤ 3,10 0,35
1 2
0,70
3,60 ≤ h /h ≤ 4,20
1 2
0,90
5,40 ≤ h /h
1 2
4.5 Mechanical resistance to pressure
A force F (N), as specified in Table 4, applied for 10 s through a steel ball of 1 mm diameter,
at the centre of each contact area, shall not cause any deformation prejudicial to the proper
functioning of the battery, i.e. after this test, the battery shall pass the tests specified in
Clause 7.
Table 4 – Applied force F by battery dimensions
Battery dimensions Force
d h /h F
1 1 2
mm mm N
<3,0
<7,9
≥3,0 10
<3,0 10
≥7,9
≥3,0
4.6 Deformation
The dimensions of batteries shall conform with the relevant specified dimensions at all times
including discharge to the defined end-point voltage.
NOTE 1 A battery height increase up to 0,25 mm can occur, if discharged below this voltage.
NOTE 2 A battery height decrease can occur in B and C systems as discharge continues.
4.7 Leakage
Undischarged batteries and, if required, batteries tested according to 7.2.6 shall be examined
as stated in 7.3. The acceptable number of defects shall be agreed between the manufacturer
and the purchaser.
h /h
1 2
– 12 – IEC 60086-3:2016 © IEC 2016
4.8 Marking
4.8.1 General
The designation and the polarity shall be marked on the battery. Battery marking should not
impede electrical contact. All other markings may be given on the packing instead of on the
battery:
a) designation according to normative Annex A, or common;
b) expiration of a recommended usage period or year and month or week of manufacture;
The year and month or week of manufacture may be in code. The code is composed by
the last digit of the year and by a number indicating the month. October, November and
December should be represented by the letters O, Y and Z respectively.
EXAMPLE
41: January 2014;
4Y: November 2014.
c) polarity of the positive (+) terminal;
d) nominal voltage;
e) name or trade mark of the supplier;
f) cautionary advice;
g) caution for ingestion of batteries shall be given. Refer to IEC 60086-4:2014 (7.2 a) and 9.2)
and IEC 60086-5:- (7.1 l) and 9.2) for details.
NOTE Examples of the common designations can be found in Annex D of IEC 60086-2:2015.
4.8.2 Disposal
Marking of batteries with respect to the method of disposal shall be in accordance with local
legal requirements.
5 Electrical requirements
5.1 Electrochemical system, nominal voltage, end-point voltage and open-circuit
voltage
The requirements concerning the electrochemical system, the nominal voltage, the end-point
voltage and the open-circuit voltage are given in Table 5.
Table 5 – Standardised electrochemical systems
Letter Negative Electrolyte Positive electrode Nominal End- Open-circuit
electrode voltage point voltage
voltage
(V ) (EV) (U or OCV)
n OC
V V V
Max. Min.
B Lithium (Li) Organic electrolyte Carbon monofluoride (CF) 3,0 2,0 3,70 3,00
x
C Lithium (Li) Organic electrolyte Manganese dioxide (MnO ) 3,0 2,0 3,70 3,00
L Zinc (Zn) Alkali metal hydroxide Manganese dioxide (MnO ) 1,5 1,0 1,68 1,50
S Zinc (Zn) Alkali metal hydroxide Silver oxide (Ag O) 1,55 1,2 1,63 1,57
5.2 Closed circuit voltage U (CCV), internal resistance and impedance
cc
Closed circuit voltage and internal resistance shall be measured according to 7.2.
AC impedance should be measured with an LCR meter.
Limit values shall be agreed between the manufacturer and the purchaser.
5.3 Capacity
The capacity shall be agreed between the manufacturer and the purchaser on the basis of a
continuous discharge test lasting approximately 30 days, according to 7.2.6.
5.4 Capacity retention
The capacity retention is the ratio between the capacities under the given discharge
conditions measured on fresh batteries and a sample of the same lot stored during 365 days
at (20 ± 2) °C and a relative humidity between 55 ± 20 %.
The ratio of capacity retention shall be agreed between the manufacturer and the purchaser.
The minimum value should be at least 90 % for a period of 12 months. The capacity
measurement is carried out according to 7.2.6.
For the purpose of verifying compliance with this standard, conditional acceptance may be
given after completion of the initial capacity tests.
6 Sampling and quality assurance
The use of sampling plans or product quality indices should be agreed between manufacturer
and purchaser.
Where no agreement is specified, refer to ISO 2859 and ISO 21747 for sampling and quality
compliance assessment advice.
7 Test methods
7.1 Shape and dimensions
7.1.1 Shape requirement
The shape of the negative contact is checked preferably by optical projection or by an open
gauge according to Figure 3.
The measurement method shall be agreed between the manufacturer and the purchaser.
– 14 – IEC 60086-3:2016 © IEC 2016
l
d 45°
IEC
Figure 3 – Shape requirement
7.2 Electrical characteristics
7.2.1 Environmental conditions
Unless otherwise specified, the sample batteries shall be tested at a temperature of
(20 ± 2) °C and a relative humidity between 55 + 20 / – 40 %.
During use, batteries may be exposed to low temperatures; it is therefore recommended to
carry out complementary tests at (0 ± 2) °C and at (–10 ± 2) °C.
7.2.2 Equivalent circuit – effective internal resistance – DC method
Resistance of any electrical component determined by calculating the ratio between the
voltage drop ∆U across this component and the range of current ∆i passing through this
component and causing the voltage drop R = ∆U / ∆i.
NOTE As an analogy, the internal d.c. resistance R of any electrochemical cell is defined by the following relation:
i
∆U (V)
R (Ω) = (1)
i
∆i (A)
The internal d.c. resistance is illustrated by the schematic voltage transient as given below in
Figure 4.
U (i )
1 1
U = ƒ(i t)
2 2,
U (i )
2 2
∆t ∆t′
t
t t t
1 2 3
IEC
Figure 4 – Schematic voltage transient
∆U
U
h /h
∆U (t) ∆U 1 2
Ω
∆U′
Ω
As can be seen from the diagram in Figure 4, the voltage drop ∆U of the two components
differs in nature, as shown in the following relation:
∆U = ∆U + ∆U (t) (2)
Ω
The first component ∆U for (t = t ) is independent of time (ohmic drop), and results from the
Ω 1
increase in current ∆i according to the relation:
∆U = ∆i × R (3)
Ω Ω
In this relation, R is a pure ohmic resistance. The second component ∆U (t) is time
Ω
dependent and is of electrochemical origin (capacitive reactance).
7.2.3 Equipment
The equipment used for the voltage measurements shall have the following specifications:
– accuracy: ≤0,25 %;
– precision: ≤50 % of last digit;
– internal resistance: ≥1 MΩ;
– measurement time: in the tests proposed in the following subclauses, it is important to
make sure that the measurement is taken during the flat period of
the voltage transient (see Figure 5). Otherwise, a measurement error
due to the capacitive reactance may occur (lower internal resistance).
The time ∆t' necessary for the measurement shall be brief in comparison to ∆t, and the
measurement equipment compatible with these criteria.
∆t
t
IEC
Key
1 open-circuit voltage U (OCV)
oc
2 effect of capacitive reactance
3 closed circuit voltage U (CCV)
cc
4 ∆t' (measurement U )
cc
Figure 5 – Curve: U = f(t)
7.2.4 Measurement of open-circuit voltage U (OCV) and closed circuit voltage
oc
U (CCV)
cc
Refer to Figure 6:
First measurement U : The switch is left open while this measurement is being carried
oc
out.
Next measurement U : The battery being tested shall be connected to the load R . The
cc m
switch shall be left closed during the duration ∆t according to Table 6.
U
– 16 – IEC 60086-3:2016 © IEC 2016
V
IEC
Key
1 reading U / U
cc oc
2 R resistance of measurement
m
Figure 6 – Circuitry principle
Table 6 – Test method for U (CCV) measurement
cc
a
Test method Battery with KOH electrolyte All other batteries
R R
∆t ∆t
m m
s ms
Ω Ω
b
A 150 ± 0,5 % 1 ± 5 % 1 500 ± 0,5 % 10 ± 5 %
c
B 0,5 – 2 500 – 2 000
150 ± 0,5 % 470 ± 0,5 %
d
C
200 ± 0,5 % 5 ± 5 % 2 000 ± 0,5 % 7,8 ± 5 %
R should take into consideration the resistance of the connection lines of the battery being tested and the
m
contact resistance of the switch.
a
Application with high peak current.
b
Method A (recommended test): requires specialised test equipment.
c
Method B: to be used in the absence of method A test equipment.
d
Method C: to be used only by agreement between the manufacturer and the purchaser.
7.2.5 Calculation of the internal resistance R
i
The internal resistance may be determined by the following calculation:
U − U
oc cc
R =
i
U / R
cc m
NOTE The relation U / R corresponds to the current delivered through the discharge resistance R (see 7.2.4).
cc m m
7.2.6 Measurement of the capacity
7.2.6.1 General
There are two methods for measuring capacity:
– the recommended method is method A, which is more indicative of watch requirements;
– method B is a more general method and is already specified in IEC 60086-1 and
IEC 60086-2.
When presenting capacity data, the manufacturer shall specify which test method was used.
7.2.6.2 Method A
a) Circuitry principle (see Figure 7)
V 3
IEC
Key
1 reading U / U’
cc oc
2 R resistance of measurement
m
3 R resistance of continuous discharge
d
Figure 7 – Circuitry principle for method A
b) Procedure
The duration of the discharge test at the resistor R approximates to 30 days.
d
Value of the resistance R : the value of the resistive load (specified in Tables 7 and 8)
d
shall include all parts of the external circuit and shall be accurate to within ±0,5 %.
c) Determination of the capacity
The measurements of the open-circuit voltage U' and that of the closed circuit voltage
oc
U are carried out at least once a day on the battery permanently connected to R , until
cc d
the first passage of the U under the end-point voltage defined in Table 5 is obtained.
cc
1) First measurement U' : the resistance R being much higher than R , U'
oc d m oc
approximates to U .
oc
The switch is left open while the measurement is being carried out.
2) Next measurement U : the battery being tested is connected to R . The switch is left
cc m
closed during the duration ∆t according to Table 7.
Table 7 – Test method A for U (CCV) measurement
cc
Batteries with KOH electrolyte All other batteries
R ∆t R ∆t
m m
Ω s Ω ms
150 ± 0,5 % 1 ± 5 % 1 500 ± 0,5 % 10 ± 5 %
3) Calculation of the capacity C: the capacity of the battery is obtained by adding the
partial capacity amounts C , calculated after each measurement with the following
p
formula:
U′ × t
oc i
C =
p
R
d
where t is the time between two measurements
i
C = Σ C
p
4) Near the end of discharge, it is recommended to carry out several measurements a
day in order to obtain sufficient accuracy.
– 18 – IEC 60086-3:2016 © IEC 2016
7.2.6.3 Method B
a) Circuitry principle (see Figure 8)
1 V 2
IEC
Key
1 reading U
cc
2 R resistance of continuous discharge
d
Figure 8 – Circuitry principle for method B
b) See procedure in 7.2.6.2 b).
c) Determination of the capacity: when the on-load voltage of the battery under test drops for
the first time below the specified end point as specified in Table 5, the time t is calculated
and defined as service life.
The capacity is calculated by the following formula:
U (average)
cc
C= t
R
d
where
C is the capacity;
U (average) is the average voltage value of U during discharge duration time (0-t);
cc cc
t is the service life.
7.2.7 Calculation of the internal resistance R during discharge in case of method A
i
(optional)
and U is carried out according to the procedure described
After each measurement of U'
oc cc
in 7.2.6, it is possible to calculate the internal resistance R of the battery using the following
i
formula:
U' − U
oc cc
R =
i
U / R
cc m
Table 8 – Discharge resistance (values)
Letter for electrochemical Letter for electrochemical
systems systems
Code number Code number
L S C B
according to the according to the
dimensions dimensions
Discharge resistance Discharge resistance
kΩ kΩ
416 1025 68
421 1212
510 1216 62
512 1220 62
514 1225 30
516 82 1612
521 68 1616 30
527 56 1620 47
610 1625
612 1632
614 120 2012 30
616 100 2016 30 30
621 68 2020 30
626 47 2025 15
710 2032 15
712 100 2312
714 68 2316
716 68 2320 15 15
721 47 2325 15
726 33 2412
731 27 2416
736 22 22 2330 15
754 15 2430 15
916 47
920 33
921 33
927 22
936 15
1116 39
1120 22
1121 22 22
1126 15
1130 15 15
1136 15
1142 10 10
1154 6,8 6,8
NOTE Blank values under consideration.
– 20 – IEC 60086-3:2016 © IEC 2016
7.3 Test methods for determining the resistance to leakage
7.3.1 Preconditioning and initial visual examination
Before carrying out the tests specified in 7.3.2 and 7.3.3, the batteries shall be submitted to a
visual examination according to the requirements stated in Clause 8.
For tests in 7.3.2.1 and 7.3.2.2, batteries shall be pre-stored at the specified temperature
(40 °C and 45 °C respectively) for 2 h. Batteries shall be moved from the preconditioning
(alternative pre-stored) chamber (or oven) into the high temperature and humidity test
chamber within minutes in order to avoid cooling of the battery and the risk of condensation at
elevated humidity.
7.3.2 High temperature and humidity test
7.3.2.1 Recommended test
The battery shall be stored under the conditions specified in Table 9.
Table 9 – Storage conditions for the recommended test
Temperature Relative humidity Test time
°C % days
90 to 95 30 or 90
40 ± 2
The test time of 30 days may be used for an accelerated routine quality control test, whereas the test time of
90 days applies to qualification testing of new batteries.
7.3.2.2 Optional test
After agreement between the manufacturer and purchaser, the following testing conditions
may be chosen (see Table 10).
Table 10 – Storage conditions for optional test
Temperature Relative humidity Test time
°C % days
90 to 95 20 or 60
45 ± 2
The test time of 20 days may be used for an accelerated routine quality control test, whereas the test time of
60 days applies to qualification testing of new batteries.
7.3.3 Test by temperature cycles
The battery shall be submitted to 150 temperature cycles according to the schedule in
Figure 9:
1 cycle
(60 ± 2) °C
Room temperature
(–10 ± 2) °C
0,5 h 1 h 1 h 1 h 1 h
IEC
Figure 9 – Test by temperature cycles
8 Visual examination and acceptance conditions
8.1 Preconditioning
Before carrying out the initial visual examination or after the tests specified in Clause 7, the
batteries shall be stored for at least 24 h at room temperature and at a relative humidity
between 55 ± 20 %.
The leakage should be observed after crystallisation of the electrolyte. The time of the
storage of 24 h can be prolonged if necessary. This examination may be applied to new or
used batteries, or to batteries which have been submitted to different tests.
8.2 Magnification
The visual examination shall be carried out at a magnification of x15.
8.3 Lighting
The visual examination shall be carried out under a diffuse white light of 900 lx to 1 100 lx at
the surface of the battery to be inspected.
8.4 Leakage levels and classification
The visual examination shall be carried out under a diffuse white light of 900 lx to 1 100 lx at
the surface of the battery to be inspected. (See Table 11).
– 22 – IEC 60086-3:2016 © IEC 2016
Table 11 – Leakage levels and classification (1 of 2)
Leakage levels
Diagram Definition
Classification Grade
Little salting found near the gasket,
affecting less than 10 % of the
perimeter of the gasket, detected while
S1
observing at a magnification of x15.
The leak is not detectable with the
naked eye
IEC
Traces of salting near gasket can be
detected with the naked eye. At a
S2 magnification of x15, it may be noted
Salting
that these salts affect more than 10 %
of the perimeter of the gasket
IEC
Salt spreads on both sides of the
gasket can be detected with the naked
S3
eye, but do not reach the flat of the
negative contact
IEC
Leaks spread in clouds on both sides of
the gasket, do reach the flat of the
C1
negative contact but do not reach the
central part of the flat negative contact
IEC
Clouds
Leaks spread in clouds, which reach
C2 the central part of the flat negative
contact
IEC
Table 11 (2 of 2)
Leakage levels
Diagram Definition
Classification Grade
The accumulation of crystallised liquid
coming from the electrolyte swells up
L1 on part of the cloud spread, which
covers the entire surface of the flat
negative contact
IEC
Leaks
The accumulation of crystallised liquid
coming from the electrolyte swells up
L2 on the entire cloud spread, which
covers the entire surface of the flat
negative contact
IEC
8.5 Acceptance conditions
The acceptable level, as well as the proportion of defective pieces, shall be agreed between
the manufacturer and the purchaser.
Fresh batteries, with a level of leakage exceeding S1, shall not be submitted for qualification.
The acceptance criteria may be less restrictive for batteries which have been tested according
to 7.3.2. If necessary, photographic references may be established.
– 24 – IEC 60086-3:2016 © IEC 2016
Annex A
(normative)
Designation
Watch batteries manufactured with the express purpose of complying with this standard
should be designated by a system of coded letters and numbers as shown below. However,
the letter W is used to indicate compliance with IEC 60086-3.
EXAMPLE: S R 7 21 S W
Electrochemical system
letter according to Table 5
Round cell: (according to IEC 60086-1)
Dimension: diam
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