IEC 62893-2:2017
(Main)Charging cables for electric vehicles for rated voltages up to and including 0,6/1 kV - Part 2: Test methods
Charging cables for electric vehicles for rated voltages up to and including 0,6/1 kV - Part 2: Test methods
IEC 62893-2:2017(E) specifies test methods which are particular for cables with extruded insulation and sheath having a voltage rating of up to and including 0,6/1 kV AC or up to and including 1 500 V DC for flexible applications under harsh conditions for the power supply between the electricity supply point or the charging station and the electric vehicle (EV).
General Information
- Status
- Published
- Publication Date
- 26-Nov-2017
- Technical Committee
- TC 20 - Electric cables
- Drafting Committee
- WG 17 - TC 20/WG 17
- Current Stage
- PPUB - Publication issued
- Start Date
- 27-Nov-2017
- Completion Date
- 22-Dec-2017
Overview
IEC 62893-2:2017 - Charging cables for electric vehicles for rated voltages up to and including 0,6/1 kV - Part 2: Test methods - specifies test methods specific to EV charging cables with extruded insulation and sheath. It applies to flexible cables used under harsh conditions for the power connection between the electricity supply point or charging station and the electric vehicle (EV). The standard covers AC cables up to 0,6/1 kV and flexible DC applications up to 1 500 V DC.
Key topics and technical requirements
The document defines general test conditions and a set of laboratory test methods that address electrical, mechanical and environmental resistance of charging cables. Important elements include:
General test conditions
- Pre-conditioning: tests conducted not less than 16 h after extrusion.
- Ambient test temperature: (20 ± 15) °C unless otherwise specified.
- Test voltage: AC sine wave between 49 Hz and 61 Hz, peak/rms ratio √2 ± 7 % (values quoted are r.m.s.).
Electrical tests
- Long-term resistance of insulation to DC: example procedure uses a 5 m sample immersed (240 ± 2 h at 85 ± 2 °C) in 30 g/l NaCl with a 600 V DC negative connection to the conductor and a positive copper electrode in the solution. Requirement: no breakdown and no external insulation damage (discoloration ignored).
Environmental and mechanical tests
- Weathering / UV resistance: xenon arc lamp with borosilicate filters, typical irradiance ~43 W/m² ± 15 % (300–400 nm), controlled temperature/humidity and deionized water spray (conductivity ≤ 5 µS/cm).
- Chemical resistance: testing against defined media and conditions (see table in the standard).
- Water resistance, tear resistance, saponification value, crush resistance, and cold impact tests - procedures and acceptance criteria are provided or referenced to other IEC/ISO test methods.
Practical applications and target users
This standard is intended for:
- Cable manufacturers designing and qualifying charging cables for AC and high-voltage DC charging.
- Independent test laboratories conducting type approval and routine test programs.
- EV charging equipment suppliers, system integrators and fleet operators who need assurance of cable performance under harsh outdoor and industrial conditions.
- Certification bodies and regulators using harmonized test methods for compliance and safety verification.
By following IEC 62893-2:2017, stakeholders can benchmark durability against recognized test protocols for UV, chemical and mechanical stresses common in EV charging environments.
Related standards
- IEC 62893-1 (General requirements)
- IEC 62893-3 (Particular cable types)
- IEC 60811 series (non‑metallic material test methods)
- ISO 1817 (effect of liquids on rubber), ISO 6722-1, ISO 22241-1
Keywords: IEC 62893-2:2017, charging cables for electric vehicles, EV charging cable test methods, 0.6/1 kV cables, 1500 V DC, cable testing, UV resistance, chemical resistance, crush resistance.
Frequently Asked Questions
IEC 62893-2:2017 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Charging cables for electric vehicles for rated voltages up to and including 0,6/1 kV - Part 2: Test methods". This standard covers: IEC 62893-2:2017(E) specifies test methods which are particular for cables with extruded insulation and sheath having a voltage rating of up to and including 0,6/1 kV AC or up to and including 1 500 V DC for flexible applications under harsh conditions for the power supply between the electricity supply point or the charging station and the electric vehicle (EV).
IEC 62893-2:2017(E) specifies test methods which are particular for cables with extruded insulation and sheath having a voltage rating of up to and including 0,6/1 kV AC or up to and including 1 500 V DC for flexible applications under harsh conditions for the power supply between the electricity supply point or the charging station and the electric vehicle (EV).
IEC 62893-2:2017 is classified under the following ICS (International Classification for Standards) categories: 29.060.20 - Cables; 43.120 - Electric road vehicles. The ICS classification helps identify the subject area and facilitates finding related standards.
IEC 62893-2:2017 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
IEC 62893-2 ®
Edition 1.0 2017-11
INTERNATIONAL
STANDARD
Charging cables for electric vehicles of rated voltages up to and including
0,6/1 kV –
Part 2: Test methods
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IEC 62893-2 ®
Edition 1.0 2017-11
INTERNATIONAL
STANDARD
Charging cables for electric vehicles of rated voltages up to and including
0,6/1 kV –
Part 2: Test methods
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 43.120; 29.060.20 ISBN 978-2-8322-5068-6
– 2 – IEC 62893-2:2017 © IEC 2017
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 6
4 General requirements . 7
4.1 Pre-conditioning . 7
4.2 Test temperature . 7
4.3 Test voltage . 7
4.4 Test values . 7
5 Test methods . 7
5.1 Electrical test methods . 7
5.1.1 Long term resistance of insulation to DC . 7
5.2 Weathering/UV resistance test . 8
5.2.1 General . 8
5.2.2 Apparatus . 8
5.2.3 Procedure . 8
5.2.4 Requirements . 8
5.3 Resistance against chemicals . 8
5.3.1 Test conditions . 8
5.3.2 Requirements to resistance against chemicals . 9
5.4 Water resistance test . 9
5.4.1 General . 9
5.4.2 Procedure . 9
5.4.3 Requirements . 9
5.5 Tear resistance test . 9
5.5.1 Sampling and preparation of the test piece . 9
5.5.2 Conditioning of test pieces . 10
5.5.3 Test procedure . 10
5.5.4 Expression of results . 10
5.6 Determination of saponification value . 11
5.6.1 Definitions . 11
5.6.2 Test equipment and material . 11
5.6.3 Preparation . 11
5.6.4 Test procedure . 11
5.6.5 Evaluation of test result . 12
5.6.6 Requirement . 12
5.7 Crush resistance test . 12
5.7.1 General . 12
5.7.2 Test conditions – Apparatus . 12
5.7.3 Test conditions – Preparation of specimens . 12
5.7.4 Test conditions – Method . 12
5.7.5 Test conditions – Requirements . 13
5.8 Cold impact test . 13
5.8.1 Test conditions . 13
5.8.2 Requirements . 13
Bibliography . 14
Figure 1 – Test piece for tear resistance test . 10
Figure 2 – Test piece before being placed in the jaws of the tensile testing machine . 11
Table 1 – Test-medium for resistance against chemicals . 9
Table 2 – Parameters for cold impact test . 13
– 4 – IEC 62893-2:2017 © IEC 2017
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
CHARGING CABLES FOR ELECTRIC VEHICLES
OF RATED VOLTAGES UP TO AND
INCLUDING 0,6/1 kV –
Part 2: Test methods
FOREWORD
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International Standard IEC 62893-2 has been prepared by IEC technical committee 20:
Electric cables.
The text of this International Standard is based on the following documents:
FDIS Report on voting
20/1763/FDIS 20/1774/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 62893 series, published under the general title Charging cables
for electric vehicles of rated voltages up to and including 0,6/1 kV, can be found on the IEC
website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
A bilingual version of this publication may be issued at a later date.
– 6 – IEC 62893-2:2017 © IEC 2017
CHARGING CABLES FOR ELECTRIC VEHICLES
OF RATED VOLTAGES UP TO AND
INCLUDING 0,6/1 kV –
Part 2: Test methods
1 Scope
This part of IEC 62893 specifies test methods which are particular for cables with extruded
insulation and sheath having a voltage rating of up to and including 0,6/1 kV AC or up to and
including 1 500 V DC for flexible applications under harsh conditions for the power supply
between the electricity supply point or the charging station and the electric vehicle (EV).
General requirements are specified in IEC 62893-1 and particular types of cables are
specified in IEC 62893-3 and the intended future IEC 62893-4 on DC charging.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60811-501:2012, Electric and optical fibre cables – Test methods for non-metallic
materials – Part 501: Mechanical tests – Tests for determining the mechanical properties of
insulating and sheathing compounds
IEC 60811-506, Electric and optical fibre cables – Test methods for non-metallic materials –
Part 506: Mechanical tests – Impact test at low temperature for insulations and sheaths
IEC 62893-1, Charging cables for electric vehicles of rated voltages up to and including
0,6/1 kV – Part 1: General requirements
ISO 1817, Rubber vulcanized or thermoplastic – Determination of the effect of liquids
ISO 6722-1, Road vehicles – 60 V and 600 V single-core cables – Part 1: Dimensions, test
methods and requirements for copper conductor cables
ISO 22241-1, Diesel engines – NOx reduction agent AUS 32 – Part 1: Quality requirement
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