IEC 60749-21:2011
(Main)Semiconductor devices - Mechanical and climatic test methods - Part 21: Solderability
Semiconductor devices - Mechanical and climatic test methods - Part 21: Solderability
IEC 60749-21:2011 establishes a standard procedure for determining the solderability of device package terminations that are intended to be joined to another surface using tin-lead (SnPb) or lead-free (Pb-free) solder for the attachment. This test method provides a procedure for 'dip and look' solderability testing of through hole, axial and surface mount devices (SMDs) as well as an optional procedure for a board mounting solderability test for SMDs for the purpose of allowing simulation of the soldering process to be used in the device application. The test method also provides optional conditions for ageing. This test is considered destructive unless otherwise detailed in the relevant specification.
NOTE 1 This test method is in general accord with IEC 60068, but due to specific requirements of semiconductors, the following text is applied.
NOTE 2 This test method does not assess the effect of thermal stresses which may occur during the soldering process. Reference should be made IEC 60749-15 or IEC 60749-20.
This standard cancels and replaces the first edition published in 2004 and constitutes a technical revision. The significant change is the inclusion of Pb (lead)-free backward compatibility.
Dispositifs à semiconducteur - Méthodes d'essai mécaniques et climatiques - Partie 21: Brasabilité
La CEI 60749-21:2011 établit une procédure normalisée pour déterminer la brasabilité des sorties des boîtiers de dispositifs qui sont destinées à être fixées sur une autre surface en utilisant de la brasure étain-plomb (SnPb) ou sans-plomb pour réaliser cette fixation. Cette méthode d'essai décrit une procédure pour les essais de brasabilité par "immersion puis examen visuel" des dispositifs à montage en surface (CMS) par trous traversants, axial et en surface, ainsi qu'une procédure optionnelle d'essai de brasabilité pour des CMS pour montage en surface sur carte afin de permettre la simulation du processus de brasage devant être utilisé dans l'application du dispositif. La méthode d'essai fournit également des conditions optionnelles pour le vieillissement. Cet essai est considéré comme destructif sauf indication contraire dans la spécification applicable.
NOTE 1 Cette méthode d'essai est en accord général avec la CEI 60068, mais c'est le texte ci-dessous qui s'applique compte tenu des exigences spécifiques que présentent les semiconducteurs.
NOTE 2 Cette méthode d'essai ne prend pas en compte l'effet des contraintes thermiques qui peuvent se produire pendant la procédure de brasage. Il convient de faire référence à la CEI 60749-15 ou à la CEI 60749-20.
La présente norme annule et remplace la première édition publiée en 2004 et constitue une révision technique. La modification importante qui a été apportée est l'ajout de la compatibilité descendante de la brasure sans plomb (Pb).
General Information
- Status
- Published
- Publication Date
- 06-Apr-2011
- Technical Committee
- TC 47 - Semiconductor devices
- Drafting Committee
- WG 2 - TC 47/WG 2
- Current Stage
- PPUB - Publication issued
- Start Date
- 07-Apr-2011
- Completion Date
- 30-Apr-2011
Relations
- Effective Date
- 10-Jul-2024
- Effective Date
- 05-Sep-2023
Overview
IEC 60749-21:2011 is an international standard published by the International Electrotechnical Commission (IEC) that defines methods for testing the solderability of semiconductor device package terminations. This standard specifies mechanical and climatic test procedures to evaluate how well device leads and terminations can be joined using tin-lead (SnPb) or lead-free (Pb-free) solder. By providing standardized test methods such as ‘dip and look’ solderability testing and simulated board mounting solderability tests, IEC 60749-21 ensures consistent assessment of semiconductor components intended for solder attachment.
This standard is vital for manufacturers and quality assurance engineers involved in semiconductor packaging and assembly processes. It replaces the earlier 2004 edition, adding Pb-free solder compatibility to address modern electronics production needs.
Key Topics
Solderability Testing Scope
The standard covers through-hole, axial leads, and surface mount devices (SMDs), providing test methods to verify solderability before device integration.‘Dip and Look’ Test Procedure
This primary method involves dipping device leads into a controlled solder bath and visually inspecting solder wetting and coverage to assess termination readiness for soldering.Simulated Board Mounting Test for SMDs
An optional reflow solderability test simulates the actual board mounting soldering process to better approximate real application conditions.Ageing Procedures
Optional steam ageing or high temperature storage procedures simulate environmental stress effects on solderability over time.Test Apparatus Requirements
Specifies critical equipment including solder baths with precise temperature controls (±5 °C), mechanical dipping devices, optical microscopes (10× – 20× magnification), and non-corrosive steam ageing vessels.Materials Standards
Defines standard activated rosin flux composition and solder alloy quality conforming to IEC 61190-1-2 and IEC 61190-1-3 for consistency in testing conditions.Destructive Nature of the Test
The solderability test is generally destructive unless otherwise noted, emphasizing careful sample preparation and handling.Exclusions and References
Does not evaluate thermal stresses during actual soldering, for which IEC 60749-15 or IEC 60749-20 should be consulted.
Applications
Quality Assurance in Semiconductor Manufacturing
Enables manufacturers to verify that device leads will reliably bond during soldering, reducing assembly defects and improving yield.Component Qualification Testing
Assists in qualifying new semiconductor packages or finishes to ensure they meet industry solderability requirements before use in production.Lead-Free Solder Implementation
Supports transition from traditional tin-lead solder to Pb-free alternatives, ensuring backward compatibility and compliance with environmental regulations.Reliability Assessment in Harsh Environments
Ageing tests simulate long-term exposure to humidity and temperature extremes, informing design decisions for devices used in automotive, aerospace, and industrial electronics.Process Development and Optimization
Provides a reproducible method for evaluating changes in flux formulations, solder alloys, or reflow profiles affecting solder joint quality.
Related Standards
IEC 60068 – Environmental testing of electronic components; general principles relating to mechanical and climatic tests.
IEC 60749-15 and IEC 60749-20 – Complementary standards addressing semiconductor device testing for thermal shock and soldering thermal stress evaluations.
IEC 61190 Series – Specifies requirements for solder pastes and alloys including flux composition critical for solderability tests.
JEDEC J-STD-002 – Industry standard for solderability testing of electronic component leads, similar in some test approaches.
IPC J-STD-001 – Provides broader guidance on soldering processes and assessment in electronic assembly.
Keywords: IEC 60749-21, solderability testing, semiconductor devices, lead-free solder, tin-lead solder, ‘dip and look’ test, surface mount devices, solder joint quality, solder bath temperature control, steam ageing, semiconductor packaging, mechanical and climatic test methods, IEC standards, electronic assembly testing.
Frequently Asked Questions
IEC 60749-21:2011 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Semiconductor devices - Mechanical and climatic test methods - Part 21: Solderability". This standard covers: IEC 60749-21:2011 establishes a standard procedure for determining the solderability of device package terminations that are intended to be joined to another surface using tin-lead (SnPb) or lead-free (Pb-free) solder for the attachment. This test method provides a procedure for 'dip and look' solderability testing of through hole, axial and surface mount devices (SMDs) as well as an optional procedure for a board mounting solderability test for SMDs for the purpose of allowing simulation of the soldering process to be used in the device application. The test method also provides optional conditions for ageing. This test is considered destructive unless otherwise detailed in the relevant specification. NOTE 1 This test method is in general accord with IEC 60068, but due to specific requirements of semiconductors, the following text is applied. NOTE 2 This test method does not assess the effect of thermal stresses which may occur during the soldering process. Reference should be made IEC 60749-15 or IEC 60749-20. This standard cancels and replaces the first edition published in 2004 and constitutes a technical revision. The significant change is the inclusion of Pb (lead)-free backward compatibility.
IEC 60749-21:2011 establishes a standard procedure for determining the solderability of device package terminations that are intended to be joined to another surface using tin-lead (SnPb) or lead-free (Pb-free) solder for the attachment. This test method provides a procedure for 'dip and look' solderability testing of through hole, axial and surface mount devices (SMDs) as well as an optional procedure for a board mounting solderability test for SMDs for the purpose of allowing simulation of the soldering process to be used in the device application. The test method also provides optional conditions for ageing. This test is considered destructive unless otherwise detailed in the relevant specification. NOTE 1 This test method is in general accord with IEC 60068, but due to specific requirements of semiconductors, the following text is applied. NOTE 2 This test method does not assess the effect of thermal stresses which may occur during the soldering process. Reference should be made IEC 60749-15 or IEC 60749-20. This standard cancels and replaces the first edition published in 2004 and constitutes a technical revision. The significant change is the inclusion of Pb (lead)-free backward compatibility.
IEC 60749-21:2011 is classified under the following ICS (International Classification for Standards) categories: 31.080.01 - Semiconductor devices in general. The ICS classification helps identify the subject area and facilitates finding related standards.
IEC 60749-21:2011 has the following relationships with other standards: It is inter standard links to IEC 60749-21:2025, IEC 60749-21:2004. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
You can purchase IEC 60749-21:2011 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of IEC standards.
Standards Content (Sample)
IEC 60749-21 ®
Edition 2.0 2011-04
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Semiconductor devices – Mechanical and climatic test methods –
Part 21: Solderability
Dispositifs à semiconducteur – Méthodes d’essai mécaniques et climatiques –
Partie 21: Brasabilité
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IEC 60749-21 ®
Edition 2.0 2011-04
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Semiconductor devices – Mechanical and climatic test methods –
Part 21: Solderability
Dispositifs à semiconducteur – Méthodes d’essai mécaniques et climatiques –
Partie 21: Brasabilité
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX S
ICS 31.080.01 ISBN 978-2-88912-433-6
– 2 – 60749-21 IEC:2011
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 6
3 Test apparatus . 6
3.1 Solder bath. 6
3.2 Dipping device. 6
3.3 Optical equipment . 7
3.4 Steam ageing equipment . 7
3.5 Lighting equipment . 7
3.6 Materials . 7
3.6.1 Flux . 7
3.6.2 Solder . 7
3.7 SMD reflow equipment . 8
3.7.1 Stencil or screen . 8
3.7.2 Rubber squeegee or metal spatula . 8
3.7.3 Test substrate . 8
3.7.4 Solder paste . 9
3.7.5 Reflow equipment . 9
3.7.6 Flux removal solvent . 9
4 Procedure . 9
4.1 Lead-free backward compatibility . 9
4.2 Preconditioning . 10
4.2.1 General . 10
4.2.2 Preconditioning by steam ageing . 10
4.2.3 Preconditioning by high temperature storage . 11
4.3 Procedure for dip and look solderability testing . 11
4.3.1 General . 11
4.3.2 Solder dip conditions . 11
4.3.3 Procedure . 11
4.4 Procedure for simulated board mounting reflow solderability testing of SMDs . 19
4.4.1 General . 19
4.4.2 Test equipment set-up . 19
4.4.3 Specimen preparation and surface condition . 20
4.4.4 Visual inspection . 21
5 Summary . 21
Bibliography . 22
Figure 1 – Areas to be inspected for gullwing packages . 15
Figure 2 – Areas to be inspected for J-lead packages . 16
Figure 3 – Areas to be inspected in rectangular components (SMD method) . 17
Figure 4 – Areas to be inspected in SOIC and QFP packages (SMD method) . 18
Figure 5 – Flat peak type reflow profile . 20
Table 1 – Steam ageing conditions . 10
Table 2 – Altitude versus steam temperature . 10
60749-21 IEC:2011 – 3 –
Table 3 – Solder dip test conditions . 11
Table 4 – Maximum limits of solder bath contaminant . 13
– 4 – 60749-21 IEC:2011
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SEMICONDUCTOR DEVICES –
MECHANICAL AND CLIMATIC TEST METHODS –
Part 21: Solderability
FOREWORD
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International Standard IEC 60749-21 has been prepared by IEC technical committee 47:
Semiconductor devices.
This standard cancels and replaces the first edition published in 2004 and constitutes a
technical revision. The significant change is the inclusion of Pb (lead)–free backward
compatibility.
The text of this standard is based on the following documents:
FDIS Report on voting
47/2082/FDIS 47/2089/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
60749-21 IEC:2011 – 5 –
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 60749 series, under the general title Semiconductor devices –
Mechanical and climatic test methods can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – 60749-21 IEC:2011
SEMICONDUCTOR DEVICES –
MECHANICAL AND CLIMATIC TEST METHODS –
Part 21: Solderability
1 Scope
This part of IEC 60749 establishes a standard procedure for determining the solderability of
device package terminations that are intended to be joined to another surface using tin-lead
(SnPb) or lead-free (Pb-free) solder for the attachment.
This test method provides a procedure for ‘dip and look’ solderability testing of through hole,
axial and surface mount devices (SMDs) as well as an optional procedure for a board
mounting solderability test for SMDs for the purpose of allowing simulation of the soldering
process to be used in the device application. The test method also provides optional
conditions for ageing.
This test is considered destructive unless otherwise detailed in the relevant specification.
NOTE 1 This test method is in general accord with IEC 60068, but due to specific requirements of semiconductors,
the following text is applied.
NOTE 2 This test method does not assess the effect of thermal stresses which may occur during the soldering
process. Reference should be made IEC 60749-15 or IEC 60749-20.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 61190-1-2:2007, Attachment materials for electronic assembly – Part 1-2: Requirements
for soldering pastes for high-quality interconnects in electronics assembly
IEC 61190-1-3:2007, Attachment materials for electronic assembly – Part 1-3: Requirements
for electronic grade solder alloys and fluxed and non-fluxed solid solders for electronic
soldering applications
3 Test apparatus
This test method requires the following equipment.
3.1 Solder bath
The solder bath shall be not less than 40 mm in depth and not less than 300 ml in volume
such that it can contain at least 1 kg of solder. The apparatus shall be capable of maintaining
the solder at the specified temperature within ±5 °C.
3.2 Dipping device
A mechanical dipping device capable of controlling the rates of immersion and emersion of
the terminations and providing a dwell time (time of total immersion to the required depth) in
the solder bath as specified shall be used.
60749-21 IEC:2011 – 7 –
3.3 Optical equipment
An optical microscope capable of providing magnification inspection from 10× to 20× shall be
used.
3.4 Steam ageing equipment
A non-corrodible container and cover of sufficient size to allow the placement of specimens
inside the vessel shall be used. The specimens shall be placed such that the lowest portion of
the specimen is a minimum of 40 mm above the surface of the water. A suitable method of
supporting the specimens shall be improvised using non-contaminating material.
NOTE During steam ageing, the test devices should be located in a manner so as to prevent water (steam
condensate) from dripping on them.
3.5 Lighting equipment
A lighting system shall be used that will provide a uniform, non-glare, non-directional
illumination of the specimen.
3.6 Materials
3.6.1 Flux
Unless otherwise detailed in the relevant specification, the flux shall be a standard activated
rosin flux (type ROL1 in accordance with IEC 61190-1-3 (2007), Table 2, Flux type and
designating symbols) having a composition of 25 % ± 0,5 % by weight of colophony and
0,15 % ± 0,01 % by weight diethylammonium hydrochloride, in 74,85 % ± 0,5 % by weight of
in 2-propanol (isopropanol). The specific gravity of the standard activated rosin flux shall be
0,843 ± 0,005 at 25 °C ± 2 °C.
The specification shall be as follows:
Colophony
Colour To WW colour specification or paler
Acid value (mg KOH/g colophony) 155 (minimum)
Softening point (ball and ring) 70 °C (minimum)
Flow point (Ubbelohde) 76 °C (minimum)
Ash 0,05 % (maximum)
Solubility A solution of the colophony in an equal part by weight
of 2-propanol (isopropanol) shall be clear, and after a
week at room temperature there shall be no sign of a
deposit.
2-propanol (isopropanol)
Purity Minimum 99,5 % 2-propanol (isopropanol) by weight
Acidity as acetic acid Maximum 0,002 % weight (other than carbon dioxide)
Non-volatile matter Maximum 2 mg per 100 ml.
3.6.2 Solder
3.6.2.1 Tin-lead
Unless otherwise detailed in the relevant specification, the solder specification for SnPb shall
be as follows:
Chemical composition
– 8 – 60749-21 IEC:2011
The composition in percentage by weight shall be as follows:
Tin 59 % to 61 %
Antimony 0,5 % maximum
Copper 0,1 % maximum
Arsenic 0,05 % maximum
Iron 0,02 % maximum
Lead the remainder.
The solder shall not contain such impurities as aluminium, zinc or cadmium in amounts which
will adversely affect the properties of the solder.
Melting temperature range
The melting temperature range of the 60 % solder is as follows:
Completely solid 183 °C
Completely liquid 188 °C.
3.6.2.2 Lead-free
Unless otherwise detailed in the relevant specification, the solder specification for Pb-free
shall be as follows:
The composition in percentage by weight shall be as follows:
Tin 95 % to 96,5 %
Silver 3 % to 4 %
Copper 0,5 % to 1 %.
3.7 SMD reflow equipment
3.7.1 Stencil or screen
A stencil or screen with pad geometry opening that is appropriate for the terminals being
tested. Unless otherwise agreed upon between vendor and user, nominal stencil thickness
should be 0,1 mm for terminals with less than 0,5 mm component lead pitch, 0,15 mm for a
component with lead pitch of 0,5 mm to 0,65 mm and 0,2 mm for a component with lead pitch
greater than 0,65 mm.
3.7.2 Rubber squeegee or metal spatula
Solder paste shall be applied on to the stencil or screen using a spatula for fine pitch or a
squeegee for standard pitch.
3.7.3 Test substrate
SMD specimens for simulated board mounting reflow solderability testing shall be evaluated
using a substrate.
NOTE 1 A ceramic (alumina 90 % - 98 %) may be used for all reflow requirements.
NOTE 2 A glass epoxy substrate may be used for all reflow requirements. The glass epoxy substrate should be
capable of withstanding the soldering temperature (e.g. it is not suitable for hot plate soldering).
NOTE 3 For visual inspection of the tested device terminations, the test substrate should be unmetallized (no
lands).
60749-21 IEC:2011 – 9 –
3.7.4 Solder paste
Unless otherwise specified, the composition of the solder paste shall be as follows.
3.7.4.1 Pb-containing paste
The solder composition shall be as specified in 3.6.2.
Unless otherwise specified in the relevant specification, the particle size of the solder powder
shall be 20 µm to 45 µm.
The composition of the flux shall be as specified in 3.6.1.
The viscosity range of the solder paste and method of measurement shall be detailed in the
relevant specification.
3.7.4.2 Pb-free paste
The solder composition shall be as specified in 3.6.2.
The solder powder size shall be 4 as defined in Table 2 of IEC 61190-1-2:2007, viz:
– no particle larger than 40µm ;
– less than 1 %, larger than 38 µm;
– at least 90 %, between 38 µm and 20 µm;
– less than 10 %, smaller than 22 µm.
The shape of solder powder shall be spherical.
The flux to be used shall consist of 30 wt % of polymerization rosin (softening point,
approximately 95 °C), 30 wt % of dibasic acid degeneration rosin (softening point,
approximately 140 °C), 34,7 wt % of diethylene glycol monobutyl ether, 0,9 wt % of 1,3-
diphenylguanidine-HBr, 0,5 wt % of adipic acid (chlorine content less than 0,1 wt %) and
4 wt % of stiffening castor oil.
The solder paste to be used shall consist of 88 wt % of solder powder and 12 wt % of flux.
The viscosity range shall be (180 ± 5) Pa s.
NOTE Paste storage and shelf life should be in accordance with manufacturer’s specifications.
3.7.5 Reflow equipment
Convection reflow ovens (preferred) or infrared reflow ovens capable of reaching the reflow
temperature profile of the paste may be used.
3.7.6 Flux removal solvent
Material used for cleaning flux from leads and terminations shall be capable of removing
visible flux residues and meet local environmental regulations.
4 Procedure
4.1 Lead-free backward compatibility
Typically Pb containing terminations are evaluated using SnPb solderability test conditions
and Pb-free terminations use Pb-free test conditions. If Pb-free terminations are to be used in
an SnPb solder process (backward compatibility) then they should be evaluated using test
– 10 – 60749-21 IEC:2011
parameters consistent with standard SnPb SMT reflow conditions. The backward compatibility
test does not apply to Pb-free BGA type packages.
4.2 Preconditioning
4.2.1 General
Preconditioning, also known as accelerated ageing, is an optional step which may be required
before solderability testing.
4.2.2 Preconditioning by steam ageing
4.2.2.1 Steam age preconditioning options
Steam age preconditioning options are given in Table 1.
Table 1 – Steam ageing conditions
Exposure time
Condition
h ± 0,5
A 1
B 4
C 8
D 16
NOTE 1 Ageing may be interrupted once for 10 min maximum.
NOTE 2 PRECAUTION: Mounting should be such that water does not collect on the surface to be tested.
NOTE 3 Unless otherwise stated in the relevant specification, steam age precondition B should be used.
NOTE 4 Preconditioning in a moist environment in order to test the effects of moisture and soldering heat of
surface mount semiconductor packages is not part of this standard solderability test method. See IEC 60749-20.
NOTE 5 Steam age precondition A should be used for NiPd and NiPdAu plated finishes.
4.2.2.2 Steam ageing procedure
Prior to solder application, specimens may be subjected to ageing by exposure of the
surfaces to be tested to steam in the container specified in 3.4. The specimens shall be
suspended so that no portion of the specimen is less than 40 mm above the boiling, distilled
or deionized water for the specified exposure time. The water vapour temperature at the
component lead level shall be in accordance with Table 2.
The devices shall be removed from the test apparatus upon completion of the specified test
period.
Table 2 – Altitude versus steam temperature
Altitude Steam temperature
m +3
°C
−5
0 – 600 93
601 – 1 250 91
1 251 – 1 850 89
Greater than 1 850 87
60749-21 IEC:2011 – 11 –
4.2.2.3 Cleaning of the system
The apparatus shall be drained and cleaned at least once per month, or prior to use. A more
frequent cleaning cycle may be necessary as indicated by resistivity, visual or general
cleanliness of the water. No contaminating solvents shall be used.
4.2.2.4 Drying and storage procedures
Upon removing the test specimens from the apparatus, the parts may be dried using one of
the following procedures:
a) bake at 100 °C maximum for no more than 1 h in a dry atmosphere (dry nitrogen
atmosphere is recommended);
b) air dry at ambient temperature for a minimum of 15 min.
NOTE Parts not solderability tested within 2 h after removal from the ageing apparatus should be stored in a
desiccant jar or dry nitrogen cabinet for a maximum of 72 h before testing. The parts should not be used for testing
if they have exceeded the storage requirements.
4.2.3 Preconditioning by high temperature storage
As an alternative to steam ageing, specimens may be aged by high temperature storage at
150 °C ± 5 °C for between 4 h and 16 h.
4.3 Procedure for dip and look solderability testing
4.3.1 General
The test procedure shall be performed on the number of terminations specified in the relevant
specification. During handling, care shall be exercised to prevent the surface to be tested
from being abraded or contaminated by grease, perspirants, etc.
All solderability testing shall be carried out under a fume hood in accordance with applicable
safety rules and procedures.
4.3.2 Solder dip conditions
Solderability test condition options are given in Table 3.
Table 3 – Solder dip test conditions
Solder
Dwell time
temperature
Condition Solder type
s ± 0,5
°C ± 5
A (SnPb, for SMDs only) Sn Pb 215 5
B (SnPb, for SMD and through-hole) Sn Pb 235 5
C (Pb-free, for SMD and through-hole) Pb free 245 5
D (Pb-free, backward compatibility) Sn Pb 215 5
4.3.3 Procedure
4.3.3.1 General
The test procedure shall consist of the following operations:
– preparation of the terminations, if applicable;
– ageing, if applicable;
– application of flux and immersion of the terminations into molten solder;
– 12 – 60749-21 IEC:2011
– examination and evaluation of the tested portions of the terminations.
4.3.3.2 Preparation of terminations
No wiping, cleaning, scraping or abrasive cleaning of the terminations shall be performed. Any
special preparation of the terminations, such as bending or reorientation prior to test, shall be
specified in the relevant specification. If the insulation on stranded wires needs to be removed,
it shall be done in a manner so as not to loosen the strands in the wire.
4.3.3.3 Ageing
Where required by the relevant specification, specimens shall be aged in accordance with 4.2.
4.3.3.4 Application of flux
4.3.3.4.1 General
The flux used shall conform with 3.6.1, unless otherwise specified. Terminations shall be
immersed (using a mechanical dipper) in the flux, which is at room ambient temperature, to
the minimum depth necessary to cover the surface to be tested. The fixturing should be
designed to avoid trapping of excess flux. The surface to be tested shall be immersed in the
flux for a period of 5 s to 10 s, and shall be drained 5 s to 20 s prior to dipping into the solder
pot. The flux shall be covered when not in use and discarded a minimum of once a day.
4.3.3.4.2 Surface mounted devices
For surface mount packages, that portion of the package lead that will be inspected shall be
covered by the flux application. Perform the test using the leads on only one side of the
package at a time. The fluxing and solder dipping operations shall be performed sequentially
on the leads of the package side under test.
NOTE 1 For fine pitch packages, alternate terminals may be removed for solder dipping to avoid solder bridging
between neighbouring terminals.
NOTE 2 For large heat capacity devices and gold-plated terminations, a preliminary heating is permissible before
solder dipping. This variant should be specified in the relevant specification.
4.3.3.4.3 All other devices
Unless otherwise specified in the relevant specification, terminations shall be immersed to the
seating plane or to within 1,5 mm of the body of the device under test.
4.3.3.4.4 Component termination attitude relative to flux and solder surfaces
Leaded through hole mounting (THM) 90°
Leaded surface mount (SM) 20° to 45° or 90°
Leadless surface mount (SM) 20° to 45°.
4.3.3.5 Solder dip
4.3.3.5.1 General
The dross and burned flux shall be skimmed from the surface of the molten solder specified in
3.6.2. The molten solder shall be maintained at the specified temperature. The surface of the
molten solder shall be skimmed again just prior to immersing the terminations into the solder.
The part shall be attached to a dipping device (see 3.2) and the flux-covered terminations
immersed once in the molten solder to the same depth as specified in 4.3.3.4.1. The
–
immersion and emersion rate shall be (25 ± 5) mm s and the dwell time in the solder bath
shall be 10,0 s ± 0,5 s or 5,0 s ± 0,5 s (see Table 3), unless otherwise specified. After the
dipping process, the part shall be allowed to cool in the air. Residual flux shall be removed
60749-21 IEC:2011 – 13 –
from the terminations either by sequential rinses in isopropyl alcohol, or by a rinse in a
suitable commercial non-CFC solvent. If necessary, a soft damp cloth or cotton swab
moistened with clean isopropyl alcohol or solvent may be used to remove all remaining flux.
4.3.3.5.2 Solder dipping of gold plated terminations
Where required by the relevant specification gold plated terminations may be cycled twice in
flux and solder. The first immersion is to scavenge the gold on the terminations.
4.3.3.5.3 Solder bath contaminants control
The solder in solder baths used for solderability testing shall be chemically or spectro-
graphically analysed or replaced each 30 operating days. The levels of contamination and Sn
content must be within those listed in Table 4.
4.3.3.6 Inspection and failure criteria
4.3.3.6.1 General
All flux is to be removed prior to visual inspection of the terminal surface.
4.3.3.6.2 Inspection magnification
Inspect all devices at 10× to 20× magnification.
4.3.3.6.3 Solder coverage
The areas to be inspected of each lead must have 95 % solder coverage minimum.
Table 4 – Maximum limits of solder bath contaminant
Contaminant weight percentage limit
Contaminant
SnPb Pb-free
Copper 0,300 To specification
Gold 0,200 0,200
Cadmium 0,005 0,005
Zinc 0,005 0,005
Aluminum 0,006 0,006
Antimony 0,500 0,500
Iron 0,020 0,020
Arsenic 0,030 0,030
Bismuth 0,250 0,250
Silver 0,100 To specification
Nickel 0,010 0,010
Lead To specification 0,100
NOTE 1 For SnPb, the tin content of the solder should be maintained within ±1 % of the nominal alloy being
used. Tin content should be tested at the same frequency as testing for copper/gold contamination. The balance
of the bath should be lead and/or the items listed above.
NOTE 2 For SnPb, the total of copper, gold, cadmium, zinc and aluminium contaminants should not exceed
0,4 %.
NOTE 3 An operating day consists of any 8 h period, or any portion thereof, during which the solder is liquefied
and used.
NOTE 4 These limits are based on the alloys specified in 3.6.2. For other alloys the limits should be revised
accordingly.
– 14 – 60749-21 IEC:2011
4.3.3.6.4 Pinholes, voids, porosity, nonwetting, or dewetting
Pinholes, voids, porosity, nonwetting, or dewetting shall not exceed 5 % of the total area(s) to
be inspected. There shall be no solder bridging between any termination area and any other
metallization not connected to it by design. In the event that the solder dipping causes
bridging, the test shall not be considered a failure, provided that a local application of heat
(e.g. gas, soldering iron or redipping) results in solder pullback and no wetting of the dielectric
area as indicated by microscopic examination.
NOTE The total area of the surface to be tested (including all faces for rectangular leads) as specified in 4.3.3.4.1
should be examined. In the case of a dispute, the percentage of coverage with pinholes or voids should be
determined by the actual measurement of those areas, compared to the total area(s).
4.3.3.6.5 Definition of the areas to be inspected
a) Gullwing packages
For gullwing packages, the areas to be inspected are defined as all surfaces of the
termination at or below the plane of the top of the foot, excluding the top of the foot (see
Figure 1). Areas normally designed to be unplated (trim areas) are excluded.
b) J-lead packages
For J-lead packages, the areas to be inspected are the narrow portion of the termination
below the transition from the termination shoulder (see Figure 2). Only the three visible
surfaces shall be included. The termination tip is excluded.
c) Dual in line packages
For dual in line packages, the areas to be inspected are from the termination tip to a plane
0,5 mm above the seating plane.
d) Other packages
For packages other than described in a), b) or c), the areas to be inspected are those
which are 1,5 mm from the body and extend away from the body to the end of the lead or
for a distance of 25 mm.
60749-21 IEC:2011 – 15 –
NOTE Areas to be inspected = Surface A (underside of lead) up to 1 × T and edges B.
Figure 1 – Areas to be inspected for gullwing packages
– 16 – 60749-21 IEC:2011
NOTE Surfaces to be inspected = Surface A (equal to 2 × lead thickness) and edges B within 2 × T zone.
Figure 2 – Areas to be inspected for J-lead packages
60749-21 IEC:2011 – 17 –
NOTE Surfaces to be inspected = Surface A + B < ¼ T or 0,5 mm, whichever is less.
Figure 3 – Areas to be inspected in rectangular components
(SMD method)
– 18 – 60749-21 IEC:2011
NOTE 1 Areas to be inspected = surface “A” (underside of lead) up to 1×T.
NOTE 2 Surfaces “B” and “C” are excluded from the areas to be inspected.
Figure 4 – Areas to be inspected in SOIC and QFP packages (SMD method)
60749-21 IEC:2011 – 19 –
4.4 Procedure for simulated board mounting reflow solderability testing of SMDs
4.4.1 General
This is an optional procedure that may be used for surface mounted devices as an alternative
to the dip and look procedure of 4.3. Fine pitch gullwing leads (spacings <0,5 mm) cannot be
tested adequately with the dip and look method. Also, dip and look is inappropriate for ball
grid arrays (BGAs).
Where required by the relevant specification, specimens may be aged, prior to solderability
testing, in accordance with 4.2.
NOTE For fine pitch packages, such as gullwing leads, alternate terminals may be removed for solder dipping to
avoid solder bridging between neighbouring terminals.
4.4.2 Test equipment set-up
The reflow temperature profile parameters to be specified (see Figure 5, Flat peak type) are
as follows:
T minimum preheating temperature;
1:
T maximum preheating temperature;
2:
T : soldering temperature;
T : peak temperature;
t : preheating duration;
t : soldering duration;
t : peak temperature duration.
The reflow temperature profile parameters for wetting are as follows:
For SnPb reflow:
T = (120 ± 5) °C;
T = (150 ± 5) °C;
t = (60-120) s;
T = 225 °C;
t = (20 ± 5) s;
T = (230 ± 5) °C;
t = (10 ± 5) s.
For Pb-free reflow:
T = (150 ± 5) °C;
T = (180 ± 5) °C;
t = (60-120) s;
T = 235 °C;
t = (20 ± 5) s;
T = (240 ± 5) °C;
t = (10 ± 5) s.
NOTE These limits are based on the compositions specified in 3.6.2. For other compositions the limits should be
modified accordingly.
– 20 – 60749-21 IEC:2011
t
T
T
t
T
T
t
IEC 160/04
Figure 5 – Flat peak type reflow profile
4.4.3 Specimen preparation and surface condition
4.4.3.1 General
All component leads or terminations shall be tested under the condition that they would
normally be in at the time of assembly soldering.
The specimens to be tested shall not be touched by fingers or otherwise contaminated, nor
shall the leads or terminations being tested be wiped, cleaned, scraped or abraded.
4.4.3.2 Place solder paste onto the screen and print the terminal pattern onto the ceramic by
wiping the paste over the screen using either a spatula for fine pitch or a squeegee for
standard pitch.
4.4.3.3 Remove the screen carefully so as to avoid smearing the paste print. Verify a paste
print equivalent in geometry to the terminal of the device to be tested.
4.4.3.4 Using tweezers, place the terminals of the unit on the solder paste print. Avoid
touching the unit so that the terminals will not be contaminated with skin oils. Verify part
placement by appropriate magnification.
NOTE A visual alignment tool is recommended for fine pitch parts and BGAs to aid in placement accuracy.
4.4.3.5 Place the substrate on the applicable reflow equipment and subject the substrate
and components to the reflow process.
4.4.3.6 After reflow, carefully remove substrate with components and allow to cool.
4.4.3.7 After the specimen has cooled to room temperature, remove the component from the
substrate using tweezers. Terminals may adhere slightly to ceramic material due to flux
residue.
60749-21 IEC:2011 – 21 –
4.4.3.8 Remove any flux residue by using an appropriate cleaning solution.
4.4.4 Visual inspection
4.4.4.1 Visual magnification criteria
Each termination shall be examined using a magnification of 10× to 20×.
4.4.4.2 Accept/reject criteria
All terminations shall exhibit a continuous solder coating free from defects for a minimum of
95 % of the area to be inspected of any individual termination. Anomalies other than
dewetting, nonwetting, and pinholes are not cause for rejection. Exposed terminal metal is
allowable on the cut/unplated end toe of surface mount components.
Examples of areas to be inspected for the various devices are contained in Figures 1 to 4.
5 Summary
The following details shall be specified in the relevant specification:
a) the procedure to be used, if other than 'dip and look';
b) the number of terminations of each part to be tested (see 4.3), and the quality level;
c) special preparation of terminations, if applicable (see 4.3.3.2);
d) ageing if required (see 4.2);
e) depth of immersion if other than specified in 4.3.3.4.1;
f) immersion and emersion rate and/or dwell time if other than specified in 4.3.3.5.1;
g) electrical measurements (parameters, conditions, subgroups, etc.) where required after
test;
h) temperature of bath if different from that specified in 4.3.2;
i) flux type if different from that specified in 3.6.1.
– 22 – 60749-21 IEC:2011
Bibliography
IEC 60068 (all parts), Environmental testing
IEC 60068-2-69:2007, Environmental testing – Test Te: Solderability testing of electronic
components for surface mounting devices (SMD) by the wetting balance method
IEC 60749 (all parts), Semiconductor devices – Mechanical and climatic test methods
IEC 60749-15:2003, Semiconductor devices – Mechanical and climatic test methods – Part 15:
Resistance to soldering temperature for through-hole mounted devices
IEC 60749-20:2008, Semiconductor devices – Mechanical and climatic test methods – Part 20:
Resistance of plastic-encapsulated SMDs to the combined effect of moisture and soldering
heat
___________
– 24 – 60749-21 CEI:2011
SOMMAIRE
AVANT-PROPOS . 26
1 Domaine d’application . 28
2 References normatives . 28
3 Appareillage d’essai . 28
3.1 Bain de brasage . 28
3.2 Dispositif d'immersion . 29
3.3 Equipement optique. 29
3.4 Equipement de vieillissement à la vapeur . 29
3.5 Equipement d’éclairage . 29
3.6 Matières . 29
3.6.1 Flux . 29
3.6.2 Brasure . 30
3.7 Equipement de fusion pour CMS . 30
3.7.1 Stencil ou écran . 30
3.7.2 Raclette en caoutchouc ou spatule métallique . 30
3.7.3 Substrat d’essai . 31
3.7.4 Pâte de brasage . 31
3.7.5 Equipement de fusion . 31
3.7.6 Solvant pour le nettoyage
...
IEC 60749-21:2011 is a standard that establishes a procedure for testing the solderability of device package terminations that are meant to be joined to another surface using tin-lead or lead-free solder. This test method can be used for through hole, axial, and surface mount devices. It also includes an optional procedure for a board mounting solderability test for surface mount devices. The test method provides optional conditions for ageing, but it is considered destructive unless stated otherwise in the relevant specification. This standard is a revision of the first edition published in 2004 and now includes compatibility with lead-free solder. Note that it does not assess the effect of thermal stresses during the soldering process, for which reference should be made to IEC 60749-15 or IEC 60749-20.










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