IEC 60287-3-2:2012
(Main)Electric cables - Calculation of the current rating - Part 3-2: Sections on operating conditions - Economic optimization of power cable size
Electric cables - Calculation of the current rating - Part 3-2: Sections on operating conditions - Economic optimization of power cable size
IEC 60287-3-2:2012 sets out a method for the selection of a cable size taking into account the initial investments and the future costs of energy losses during the anticipated operational life of the cable. Matters such as maintenance, energy losses in forced cooling systems and time of day energy costs have not been included in this standard. Two examples of the application of the method to hypothetical supply systems are given in Annex A.
Câbles électriques - Calcul du courant admissible - Partie 3-2: Sections concernant les conditions de fonctionnement - Optimisation économique des sections d'âme de cables électriques de puissance
La CEI 60287-3-2:2012 traite du choix économique de la section d'un câble prenant en compte les coûts des investissements initiaux et les coûts futurs des pertes d'énergie pendant la durée de service attendue du câble. Les questions telles que la maintenance, les pertes d'énergie dans les systèmes à refroidissement forcé et les coûts horaires de l'énergie ne sont pas traitées dans cette norme. Deux exemples d'application de la méthode à des systèmes d'alimentation théoriques sont donnés à l'Annexe A.
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IEC 60287-3-2 ®
Edition 2.0 2012-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Electric cables – Calculation of the current rating –
Part 3-2: Sections on operating conditions – Economic optimization of power
cable size
Câbles électriques – Calcul du courant admissible –
Partie 3-2: Sections concernant les conditions de fonctionnement – Optimisation
économique des sections d'âme de câbles électriques de puissance
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IEC 60287-3-2 ®
Edition 2.0 2012-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Electric cables – Calculation of the current rating –
Part 3-2: Sections on operating conditions – Economic optimization of power
cable size
Câbles électriques – Calcul du courant admissible –
Partie 3-2: Sections concernant les conditions de fonctionnement – Optimisation
économique des sections d'âme de câbles électriques de puissance
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX W
ICS 29.060.20 ISBN 978-2-83220-151-0
– 2 – 60287-3-2 © IEC:2012
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 8
2 Normative references . 8
3 Symbols . 8
4 Calculation of total costs . 10
5 Determination of economic conductor sizes . 13
5.1 First approach: economic current range for each conductor in a series of
sizes . 13
5.2 Second approach: economic conductor size for a given load . 13
5.2.1 General equation . 13
5.2.2 Linear cost function for cable costs. 14
5.2.3 Effect of charging current and dielectric losses . 15
Annex A (informative) Examples of calculation of economic conductor sizes . 17
Annex B (informative) Mean conductor temperature and resistance . 33
Bibliography . 38
Figure A.1 – System layout . 26
Figure A.2 – Economic current ranges . 27
Figure A.3 – Variation of cost with conductor size . 28
2 2
Table A.1 – Economic current ranges for cable sizes 25 mm to 400 mm . 19
Table A.2 – Summary of costs . 23
Table A.3 – Cable details . 23
Table A.4 – Economic loading . 24
Table A.5 – Current-carrying capacity criterion . 24
Table A.6 – Economic loading, standard conductor size for all sections – Standard
size: 150 mm2 . 25
Table A.7 – Economic loading, standard conductor size for all sections – Standard
size: 185 mm . 25
Table A.8 – Economic loading, standard conductor size for all sections – Standard
size: 240 mm . 26
Table A.9 – Cable details . 29
Table A.10 – Steady state current ratings . 30
Table A.11 – Total costs . 31
Table A.12 – Total cost versus anticipated operational life . 31
Table A.13 – Losses versus anticipated operational life . 32
Table B.1 – Required data for conductor sizes for the above example . 34
60287-3-2 © IEC:2012 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
ELECTRIC CABLES –
CALCULATION OF THE CURRENT RATING –
Part 3-2: Sections on operating conditions –
Economic optimization of power cable size
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60287-3-2 has been prepared by IEC technical committee 20:
Electric cables.
This second edition cancels and replaces the first edition, published in 1995 and its
Amendment 1:1996. This edition consitutes a technical revision. This edition incorporates
Amendment 2 which was not published separately due to the number of changes and pages.
The main changes with respect to the previous edition are as follows:
– update of the normative references;
– clarification of some symbols;
– correction of some formulae;
– introduction of a second example in Annex A for the calculation of the economic conductor
size.
– 4 – 60287-3-2 © IEC:2012
The text of this standard is based on the first edition, its amendment 1 and the following
documents:
FDIS Report on voting
20/1367/FDIS 20/1373/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 60287 series can be found on the IEC website under the general
title: Calculation of the current rating.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
60287-3-2 © IEC:2012 – 5 –
INTRODUCTION
0.1 General part
The procedure generally used for the selection of a cable size leads to the minimum
admissible cross-sectional area, which also minimizes the initial investment cost of the cable.
It does not take into account the cost of the losses that will occur during the life of the cable.
The increasing financial and environmental cost of energy, together with the energy losses
which follow from conductors operating at high temperatures, requires that cable size
selection be considered on wider grounds. Rather than minimizing the initial cost only, the
sum of the initial cost and the cost of the losses over the anticipated operational life of the
system should be minimized. For this latter condition, a larger size of conductor than would be
chosen based on minimum initial cost will lead to a lower power loss for the same current.
This, when considered over its anticipated operational life, will reduce the energy losses and
the total cost of the system. Where thermal consideration dictates the use of the largest
practical conductor size, the installation of a second parallel cable circuit can result in a
reduction in the total cost over the life of the installation.
The formulae and examples given in this standard are arranged to facilitate the calculation of
the economic conductor size after factors such as system voltage, cable route, cable
configuration and sheath bonding arrangements have been decided. Although these factors
are not considered in detail, they have an impact on both the installation and operating costs
of a cable system. The effect of changing any of the above factors on the total cost over the
anticipated operational life of the system can be determined using the principles set out in this
standard.
Future costs of energy losses during the anticipated operational life of the cable can be
calculated by making suitable estimates of load growth and cost of energy. The most
economical size of conductor is achieved when the sum of the future costs of energy losses
and the initial cost of purchase and installation are minimized.
The saving in overall cost, when a conductor size larger than that determined by thermal
constraints is chosen, is due to the considerable reduction in the cost of the joule losses
compared with the increase in cost of purchase. For the values of the financial and electrical
parameters used in this standard, which are not exceptional, the saving in the combined cost
of purchase and operation is of the order of 50 % (see A.2.5). Calculations for much shorter
financial periods can show a similar pattern.
A further important feature, which is demonstrated by examples, is that the savings possible
are not critically dependent on the conductor size when it is in the region of the economic
value, see Figure A.3. This has two implications:
a) the impact of errors on financial data, particularly those which determine future costs, is
small. While it is advantageous to seek data having the best practicable accuracy,
considerable savings can be achieved using data based on reasonable estimates;
b) other considerations with regard to the choice of conductor size which feature in the
overall economics of an installation, such as fault currents, voltage drop and size
rationalization, can all be given appropriate emphasis, without losing too many of the
benefits arising from the choice of an economic size.
The formulae given in this standard are written for a.c. systems but they are equally
applicable to d.c. systems. Clearly, for d.c. systems, the d.c. resistance is used in place of the
a.c. resistance and the sheath and armour loss factors are set to zero.
– 6 – 60287-3-2 © IEC:2012
0.2 Economic aspects
In order to combine the purchase and installation costs with costs of energy losses arising
during the anticipated operational life of a cable, it is necessary to express them in
comparable economic values, that is values which relate to the same point in time. It is
convenient to use the date of purchase of the installation as this point and to refer to it as the
"present". The "future" costs of the energy losses are then converted to their equivalent
"present values". This is done by the process of discounting, the discounting rate being linked
to the cost of borrowing money.
In the procedure given here, inflation has been omitted on the grounds that it will affect both
the cost of borrowing money and the cost of energy. If these items are considered over the
same period of time and the effect of inflation is approximately the same for both, the choice
of an economic conductor size can be made satisfactorily without introducing the added
complication of inflation.
To calculate the present value of the costs of the losses it is necessary to choose appropriate
values for the future development of the load, annual increases in kWh price and annual
discounting rates over the anticipated operational life of the cable, which could be 25 years or
more. It is not possible to give guidance on these aspects in this standard because they are
dependent on the conditions and financial constraints of individual installations. Only the
appropriate formulae are given: it is the responsibility of the designer and the user to agree on
the economic factors to be used.
The formulae proposed in this standard are straightforward, but in their application due regard
should be taken of the assumption that the financial parameters are assumed to remain
unchanged during the anticipated operational life of the cable. Nevertheless, the above
comments on the effect of the accuracy of these parameters is also relevant here.
There are two approaches to the calculation of the economic size, based on the same
financial concepts. The first, where a series of conductor sizes is being considered, is to
calculate a range of economic currents for each of the conductor sizes envisaged for
particular installation conditions and then to select that size whose economic range contains
the required value of the load. This approach is appropriate where several similar installations
are under consideration. The second method, which may be more suitable where only one
installation is involved, is to calculate the optimum cross-sectional area for the required load
and then to select the closest standard conductor size.
0.3 Other criteria
Other criteria, for example short-circuit current and its duration, voltage drop and cable size
rationalization, should also be considered. However, a cable chosen to have an economical
size of conductor may well be satisfactory also from these other points of view, so that when
sizing a cable, the following sequence may be advantageous:
a) calculate the economic cross-sectional area;
b) check by the methods given in IEC 60287-1-1, in IEC 60287-2-1 and in the IEC 60853
series that the size indicated by a) is adequate to carry the maximum load expected to
occur at the end of the economic period without its conductor temperature exceeding the
maximum permitted value;
c) check that the size of cable selected can safely withstand the prospective short-circuit and
earth fault currents for the corresponding durations;
d) check that the voltage drop at the end of the cable remains within acceptable limits;
e) check against other criteria appropriate to the installation.
To complete the field of economic selection, proper weight should be given to the
consequences of interruption of supply. It may be necessary to use a larger cross-section of
60287-3-2 © IEC:2012 – 7 –
conductor than the normal load conditions require and/or the economic choice would suggest,
or to adapt the network accordingly.
A further cost component may be recognized in the financial consequence of making a faulty
decision weighted by its probability. However, in doing so one enters the field of decision
theory which is outside the scope of this standard.
Thus, economic cable sizing is only a part of the total economic consideration of a system and
may give way to other important economic factors.
0.4 Environmental impact
When determining optimum size for a given circuit, consideration should also be given to
environmental impact. Based on the projected life of a circuit, the environmental impact of
operational losses may well outweigh all other impacts in the life cycle and may justify a
larger conductor size than that determined by economic factors alone. Further guidance can
be found in IEC/TR 62125.
– 8 – 60287-3-2 © IEC:2012
ELECTRIC CABLES –
CALCULATION OF THE CURRENT RATING –
Part 3-2: Sections on operating conditions –
Economic optimization of power cable size
1 Scope
This part of IEC 60287 sets out a method for the selection of a cable size taking into account
the initial investments and the future costs of energy losses during the anticipated operational
life of the cable.
Matters such as maintenance, energy losses in forced cooling systems and time of day
energy costs have not been included in this standard.
Two examples of the application of the method to hypothetical supply systems are given in
Annex A.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60228, Conductors of insulated cables
IEC 60287-1-1, Electric cables – Calculation of the current rating – Part 1-1: Current rating
equations (100 % load factor) and calculation of losses – General
IEC 60287-2-1, Electric cables – Calculation of the current rating – Part 2-1: Thermal
resistance – Calculation of thermal resistance
IEC 60853 (all parts), Calculation of the cyclic and emergency current rating of cables
3 Symbols
The symbols used in this standard and the quantities which they represent are given in the
following list:
a annual increase in I %
max
A constant component of cost per unit length related to cu/m
L
laying conditions, etc.
A variable component of cost per unit length related to cu/(m·mm )
S
conductor size
b annual increase in P, not covered by inflation %
B auxiliary quantity defined by Formula (16) –
c annual increase in loss load factor %
C capacitance per core F/m
CI installed cost of the length of cable being considered cu
60287-3-2 © IEC:2012 – 9 –
CI(S) installed cost of a cable as a function of its cross-sectional cu
area
CI installed cost of the next smaller standard size of cu
conductor
CI installed cost of the next larger standard size of conductor cu
CJ present value of the cost of joule losses during N years cu
CT total cost of a system cu
D demand charge each year cu/(W·year)
d diameter of conductor, including screen, if any mm
c
D diameter over insulation mm
i
f system frequency Hz
F auxiliary quantity defined by Formula (10) cu/W
F auxiliary quantity defined by Formula (27) –
g factor used in calculation of charging current losses –
i discounting rate used to compute present values %
I(t) load as a function of time A
I charging current per unit length A/m
c
I maximum load in first year i.e. the highest hourly mean A
max
value
L cable length m
N period covered by financial calculations, also referred to as year
"anticipated operational life"
N number of circuits carrying the same type and value of –
c
load
N number of phase conductors per circuit –
p
N number of earthed sections in a single-core cable system –
s
P cost of one watt-hour at relevant voltage level cu/(W·h)
Q auxiliary quantity defined by Formula (8) –
Q auxiliary quantity defined by Formula (28) –
v
r auxiliary quantity defined by Formula (9) –
r auxiliary quantity defined by Formula (29) –
v
R a.c. resistance of conductor per unit length (considered to
Ω/m
be a constant value at an average operating temperature,
see Clause 4)
R cable a.c. resistance per unit length, including the effect of
Ω/m
L
λ and λ , R = R(1+ λ and λ )
1 2 L 1 2
(S)
R a.c. resistance per unit length of a conductor as a function Ω/m
L
of its area, including the effect of λ and λ
1 2
R a.c. resistance per unit length of next smaller standard
Ω/m
L1
conductor size, including the effect of λ and λ
1 2
R a.c. resistance per unit length of next larger standard
Ω/m
L2
conductor size, including the effect of λ and λ
1 2
R a.c. resistance of sheath, or screen, per unit length
Ω/m
s
(considered to be a constant value at an average
operating temperature)
– 10 – 60287-3-2 © IEC:2012
S cross-sectional area of a cable conductor mm
S economic conductor size mm
ec
t time h
T operating time at maximum joule loss h/year
T equivalent operating time at maximum loss, including h/year
t
dielectric loss
U voltage between conductor and screen or sheath V
W losses due to charging current in conductors W
chc
W losses due to charging current flowing in screen/armour W
chs
W dielectric losses per unit length per phase W/m
d
y proximity effect factor, see IEC 60287-1-1 –
p
y skin effect factor, see IEC 60287-1-1 –
s
temperature coefficient of conductor resistance at 20 °C 1/K
α
reciprocal of the temperature coefficient of resistivity of the K
β
conductor material at 0 °C. For aluminium β = 228, for
copper β = 234,5
loss factor of insulation –
tan δ
is the relative permittivity of insulation –
ε
sheath and armour loss factors, see IEC 60287-1-1 –
λ , λ
1 2
loss load factor, see the IEC 60853 series –
µ
conductor resistivity at 20 °C, see 5.2
ρ Ω·m
θ maximum rated conductor operating temperature °C
ambient average temperature °C
θ
α
mean operating conductor temperature °C
θ
µ
The unit cu is an arbitrary currency unit.
4 Calculation of total costs
The total cost of installing and operating a cable during its anticipated operational life,
expressed in present values, is calculated as follows. Note that all financial quantities are
expressed in arbitrary currency units, (cu).
The total cost = CT = CI + CJ (cu) (1)
where
CI is the cost of the installed length of cable, in cu;
CJ is the equivalent cost at the date the installation was purchased, i.e. the present value,
of the joule losses during an anticipated operational life of N years, in cu.
Evaluation of CJ
The total cost due to the losses is composed of two parts: a) the energy charge, and b) the
charge for the additional supply capacity to provide the losses.
a) Cost due to energy charge
Energy loss during the first year = (I × R × L × N × N )T (W × h) (2)
max L p c
60287-3-2 © IEC:2012 – 11 –
where
I is the maximum load on the cable during the first year, in A;
max
L is the length of cable, in m;
R cable a.c. resistance per unit length, including the effect of λ and λ , R = R(1+ λ + λ ).
L 1 2 L 1 2
The selection of the method of bonding the sheaths, screens or armour of single-core cables
will have a significant effect on the losses due to circulating currents in these components.
Where the system design permits, the bonding method should be selected to balance the cost
of these losses over the life of the installation against the initial cost of installing the
equipment and additional earth conductors required for certain bonding arrangements.
As the economic conductor size is usually larger than the size based on thermal
considerations (i.e. the size determined by the use of IEC 60287-1-1, IEC 60287-2-1 and/or
the IEC 60853 series), its temperature will be lower than the maximum permissible value. It is
convenient to assume, in the absence of more precise information, that R is constant and
L
has a value corresponding to a temperature of (θ – θ )/3 + θ .
a a
Here θ is the maximum rated conductor temperature for the type of cable concerned and θ is
a
the ambient average temperature. Factor 3 is empirical, see Annex B.
NOTE 1 If greater precision is required (for example where the calculations do not indicate clearly which nominal
conductor size should be chosen or the growth in load is such that its value during the final years is significantly
higher than that of the first year) a better estimate of conductor temperature can be made using as a starting point
the conductor size obtained from the approximate temperature given above.
Methods for making a more refined estimate of conductor temperature and resistance are given in Annex B. The
economical size is then redetermined using the revised value of conductor resistance.
The effect of conductor resistance on the value of the economical size is small and it is seldom worthwhile to
perform the iteration more than once.
N is the number of phase conductors per circuit;
p
N is the number of circuits carrying the same value and type of load;
c
T is the equivalent operating time at maximum loss, in h/year;
is the number of hours per year that the maximum current I would need to flow in
max
order to produce the same total yearly energy losses as the actual, variable, load
current;
I(t ) ×dt
T =
∫ 2
I
max
If the loss load factor µ is known and can be assumed to be constant during the
anticipated operational life, then:
T is equal to µ × 8 760
See the IEC 60853 series for the derivation of the loss load factor, in µ.
NOTE 2 The loss-load factor used in the IEC 60853 series is a daily average factor. The use of this factor as an
annual average is a simplification which assumes that the circuit is in continuous operation and the load pattern for
the circuit being considered remains constant throughout the year.
t is the time, in h;
I(t) is the load current as a function of time, in A.
The cost of the first year's losses is:
– 12 – 60287-3-2 © IEC:2012
= (I × R × L × N × N ) × T × P (cu) (3)
max L p c
where
P is the cost of one watt-hour of energy at the relevant voltage level, in cu/(W·h).
b) Cost due to additional supply capacity
The cost of additional supply capacity to provide these losses is:
= (I × R × L × N × N ) × D (cu/year) (4)
max L p c
where
D is the demand charge per year, in cu/(W•year).
The overall cost of the first year's losses is therefore:
= (I × R × L × N × N ) × (T × P + D) (cu) (5)
max L p c
If costs are paid at the end of the year, then at the date of the purchase of the installation
their present value is:
(I ×R × L × N × N )× (T × P + D)
max L p c
= (cu) (6)
(1+ i /100)
where
i is the discount rate, not including the effect of inflation, in %.
Similarly, the present value of energy costs during N years of operation, discounted to the
date of purchase is:
Q
CJ = (I × R × L ×N × N ) × (T × P + D) × (cu) (7)
max L p c
(1+ i /100)
where
Q is a coefficient, taking into account the increase in load and loss load factor, the increase
in cost of energy over N years and the discount rate:
N
N
1− r
n−1
( )
Q = r =
∑
1− r
n=1
(8)
(1+ a /100) × (1+ b /100)× (1+ c /100)
r =
(1+ i /100)
(9)
If r = 1, then Q = N and
a is the increase in load per year, in %;
b is the increase in cost of energy per year, not including the effect of inflation, in %;
c is the increase in loss load factor per year, in %; c shall be selected such that the loss-
load factor does not exceed 1 over the anticipated operational life of the installation.
60287-3-2 © IEC:2012 – 13 –
Where a number of calculations involving different sizes of conductor are required, it is
advantageous to express all the parameters excepting conductor current and resistance in
one coefficient, F, where
Q
F = N × N × (T × P + D) × (cu/W) (10)
p c
(1+ i /100)
The total cost is then given by:
CT = CI + I² × R × L × F (cu) (11)
max L
Formulae (7), (8) and (9) can be used to calculate the operational losses over the anticipated
life, rather than the cost of the losses by setting D = 0, P = 1, b = 0 and i = 0. This would
allow a direct comparison of the losses for a range of cable sizes.
5 Determination of economic conductor sizes
5.1 First approach: economic current range for each conductor in a series of sizes
All conductor sizes have an economic current range for given installation conditions.
The upper and lower limits of the economic range for a given conductor size are given by:
Cl − Cl
Lower limit of I = (A) (12)
max
F × L × (R − R )
L1 L
Cl − Cl
Upper limit of I = (A) (13)
max
F × L × (R − R )
L L2
where
CI is the installed cost of the length of cable whose conductor size is being considered, in cu;
R is the a.c. resistance per unit length of the conductor size being considered, in Ω/m;
L
CI is the installed cost of the next smaller standard conductor, in cu;
R is the a.c. resistance per unit length of next smaller standard conductor size, including
L1
the effect of λ and λ ;
1 2
CI is the installed cost of the next larger standard conductor, in cu;
R is the a.c. resistance per unit length of next larger standard conductor size, including
L2
the effect of λ and λ .
1 2
NOTE 1 The upper and lower economic current limits of each conductor size may be tabulated and used to select
the most economic size of conductor for a particular load.
NOTE 2 The upper economic current limit of one conductor size is the lower economic current limit for the next
larger conductor size.
5.2 Second approach: economic conductor size for a given load
5.2.1 General equation
The economic conductor size, S is the cross-section that minimizes the total cost function:
ec
CT(S) = CI(S) + I × R × (S) × L × F (cu) (14)
max L
where CI(S) and R (S) are expressed as functions of the conductor cross-section S,
L
see 5.2.2.
– 14 – 60287-3-2 © IEC:2012
The formula for the relationship between CI(S) and conductor size can be derived from known
costs of standard cable sizes. In general, if a reasonably linear relationship can be fitted to
the costs, possibly over a restricted range of conductor sizes, it should be used. This will
cause little error in the results, in view of the possible uncertainties in the assumed financial
parameters for the anticipated operational life period chosen.
According to IEC 60287-1-1, the apparent conductor resistance can be expressed as a
function of the cross-section by:
ρ × B [1+ α (θ − 20)]
20 20 m
R (S) = × 10 (Ω/m) (15)
L
S
B = (1 + y + y ) (1 + λ + λ ) (16)
p s 1 2
where
ρ is the d.c. resistivity of the conductor, in Ω×m.
NOTE The economic conductor size is unlikely to be identical to a standard size and so it is necessary to provide
a continuous relationship between resistance and size. This is done by assuming a value of resistivity for each
–9 –9
conductor material. The values recommended here for ρ are: 18,35 × 10 for copper and 30,3 × 10 for
aluminium. These values are not the actual values for the materials, but are compromise values chosen so that
conductor resistances can be calculated directly from nominal conductor sizes, rather than from the actual effective
cross-sectional areas.
y y are the skin and proximity effect factors, see IEC 60287-1-1;
p, s
λ , λ are the sheath and armour loss factors, see IEC 60287-1-1;
1 2
α is the temperature coefficient of resistivity for the particular conductor material at
–1
20 °C, K ;
θ is the conductor temperature, see explanation given in the definition of R for
m L
Formula (2), in °C;
B is the auxiliary value defined by Formula (16), which can be calculated from
IEC 60287-1-1 by assuming a probable value for the economic size of conductor;
S is the cross-sectional area of cable conductor, mm .
5.2.2 Linear cost function for cable costs
If a linear model can be fitted to the values of initial cost for the type of cable and installation
under consideration, then:
CI(S) = L × (A ×S + A ) (cu) (17)
s L
where
A is the variable component of cost, related to conductor size, cu/m × mm ;
s
A is the constant component of cost, unaffected by size of cable, in cu/m;
L
L is the length of cable, in m.
Then the optimum size S (mm ) can be obtained by equating to zero the derivative of
ec
Formula (14) with respect to S, giving:
0,5
I × F × × B [ + ( − )]
ρ 1 α θ 20
max 20 20 m
S = 1 000 mm (18)
ec
A
NOTE 1 As the economic size is unknown, it is necessary to make an assumption as to the probable cable size in
order that reasonable values of y , y , λ and λ , can be calculated. Recalculation may be necessary if the
p s 1 2
economic size is too different.
60287-3-2 © IEC:2012 – 15 –
NOTE 2 The constant component of the cost, A , in Formula (17), does not affect the evaluation of the economic
L
size S .
ec
S is unlikely to be exactly equal to a standard size (see IEC 60228) and so the cost for the
ec
adjacent larger and smaller standard sizes shall be calculated and the most economical one
chosen.
5.2.3 Effect of charging current and dielectric losses
Dielectric losses and the losses due to charging current are always present in an a.c. system
when the cable is energized and therefore operate at 100 % load factor. Both types of losses
are significant only at high-voltage levels and are dependent on cable capacitance. Evaluation
of transmission cable systems often assumes the placement of shunt reactors at the ends of
the cable system to supply the reactive VARs required by the cable. The reactors have losses
equal to about 0,8 % of power rating. Those losses should be considered in the evaluation of
cable system losses and the cost of the reactors added to the cable purchase cost.
For a given voltage level and insulation thickness, an increase in conductor diameter results
in an increase in cable capacitance and, as a result of this, an increase in voltage dependent
losses. Because of this, when dielectric losses are included in the analysis, these losses will
tend to decrease the conductor diameter as opposed to the effect of current dependent
losses.
The dielectric and charging current losses are sometimes referred to as voltage-dependent
losses, in contrast to the joule losses which are referred to as current-dependent losses. The
cost of these voltage-dependent losses is included in the calculation by the following
modification to Formula (11).
Cable capacitance C is given by
ε
−9
C = ×10
D
i
18 ln
(19)
d
c
where
ε is the relative permittivity of insulation;
d is the diameter of conductor, including screen, if any, in mm;
c
D is the diameter over insulation, in mm.
i
Charging current is calculated from
(20)
I = 2π f CU
c 0
where
f is the system frequency, in Hz;
U is the voltage between conductor and screen or sheath, in V.
Charging current is not uniform along the cable. In a cable, with all charging current flowing
from one end, the charging current losses are given by:
1 2 3
W = I × L × R
(21)
chc c L
– 16 – 60287-3-2 © IEC:2012
If the system has equal charging current flowing from each end, either due to natural system
conditions or to the addition of reactors to force the equal flow, the losses per phase are given
by:
1 L
W = 2 I × R (22)
chc c L
3 2
Thus, in general, the charging current losses per conductor can be expressed by:
2 3
W = g × I × L × R (23)
chc c L
where g = 1/ 3 or 1/12 , depending on whether Formula (21) or (22) applies.
For single-core cables installed as one section, the term R in Formulae (21) to (23) is
L
replaced by (R + R ).
L s
Where single-core cable systems are divided into a number of earthed sections the charging
current losses in the screen/armour can be expressed by:
L
W = N × g × I × × R (24)
chs s c s
N
s
where N is the number of earthed sections.
s
The dielectric losses, per unit length, are proportional to the square of the voltage:
(25)
W = 2π f × C ×U × tanδ
d o
where
tan δ is the loss factor of the insulation.
The total cost, including the effect of charging current and dielectric losses, can be
represented by extending Formula (11) to
2 2 3
(26)
CT = CI + I × R × L × F + (g × I × R × L + W × L)× F
L c L d 2
where
Q
v
F = N × N × [T × P + D]×
(27)
2 p c t
1+ i /100
where
N
N
1− r
n−1
v
Q = (r ) = (28)
v v
∑
1− r
v
n=1
(1+ b /100)
(29)
r =
v
( )
1+ i /100
If r = 1, then Q = N
v v
60287-3-2 © IEC:2012 – 17 –
Annex A
(informative)
Examples of calculation of economic conductor sizes
A.1 General
Two example calculations are provided in this annex. The first example relates to a 10 kV
cable circuit and the second example
...








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