IEC TR 62010:2005

TECHNICAL IEC
REPORT TR 62010
First edition
2005-10
Analyser systems –
Guidance for maintenance management

Reference number
IEC/TR 62010:2005(E)
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TECHNICAL IEC
REPORT TR 62010
First edition
2005-10
Analyser systems –
Guidance for maintenance management

 IEC 2005  Copyright - all rights reserved
No part of this publication may be reproduced or utilized in any form or by any means, electronic or
mechanical, including photocopying and microfilm, without permission in writing from the publisher.
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– 2 – TR 62010  IEC:2005(E)
CONTENTS
FOREWORD.3

1 Scope and object.7
1.1 Purpose of this technical report .7
1.2 Safety and environment.7
2 Normative references .9
3 Terms and definitions .9
4 Classifying analysers using a risk-based approach .13
4.1 Introduction .13
4.2 Safety protection .15
4.3 Environmental protection.15
4.4 Asset protection .17
4.5 Profit maximization.18
4.6 Performance target.18
4.7 Maintenance priority.19
4.8 Support priority.19
5 Maintenance strategies .19
5.1 Introduction .19
5.2 Reliability centred maintenance (RCM).20
5.3 Management systems/organization.23
5.4 Training/competency .24
5.5 Optimal resourcing .27
5.6 Best-practice benchmarking .29
5.7 Annual analyser key performance indicator (KPI) review .30
6 Analyser performance monitoring .30
6.1 Introduction .30
6.2 Recording failures – Reason/history codes .31
6.3 SPC/proof-checking.33
6.4 Analyser performance indicators .36
6.5 Analyser performance reporting.46

Appendix 1 Step 1 – EQuivalent analyser per technician (eqat) – Calculation methodology .48
Appendix 2 Step 2 – Equivalent analyser per technician (EQAT) – Calculation methodology .49
Appendix 3 SPC techniques applied to analysers – Interpreting control-chart readings .56
Appendix 4 Adopting a strategy .60
Appendix 5 Analyser benchmark by key success factor analysis .61
Appendix 6 Analyser maintenance cost against benefit example .66
Appendix 7 Analyser performance typical results .70

– 3 – TR 62010  IEC:2005(E)
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
ANALYSER SYSTEMS –
GUIDANCE FOR MAINTENANCE MANAGEMENT

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
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between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
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The main task of IEC technical committees is to prepare International Standards. However, a
technical committee may propose the publication of a technical report when it has collected
data of a different kind from that which is normally published as an International Standard, for
example "state of the art".
IEC 62010, which is a technical report, has been prepared by subcommittee 65D: Analysing
equipment, of IEC technical committee 65: Industrial-process measurement and control.
This document has been provided by the Engineering Equipment and Materials Users
Association (EEMUA) with their copyright  2000.
The text of this technical report is based on the following documents:
Enquiry draft Report on voting
65D/109/DTR 65D/122/RVC
Full information on the voting for the approval of this technical report can be found in the
report on voting indicated in the above table.

– 4 – TR 62010  IEC:2005(E)
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
The committee has decided that the contents of this publication will remain unchanged until
the maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in
the data related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
A bilingual version of this publication may be issued at a later date.

– 5 – TR 62010  IEC:2005(E)
0 Introduction
In connection with the publication of EEMUA 187, the following text is related to the legal
aspects of its publication in the U.K.
0.1 Legal aspects
In order to ensure that nothing in this publication can in any manner offend against, or be
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As the subject dealt with seems likely to be of wide interest, this publication is also being
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delay so that the matter may be investigated and appropriate action taken.
It has been assumed in the preparation of this publication that the user will ensure selection
of those parts of its contents appropriate to the intended application and that such selection
and application are correctly carried out by appropriately qualified and experienced people for
whose guidance the publication has been prepared. EEMUA does not, and indeed cannot,
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contained in its publications, and expressly disclaims any liability or responsibility for damage
or loss resulting from their use. Any recommendations contained herein are based on the
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Infringing the copyright is not only breaking the law, but also, through reduction in the
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0.2 Overview
This guidance defines the best practices in the maintenance of on-line analysers. Analysers
are used in industry to measure variables which significantly contribute to safety,
environmental, asset protection and profit maximization.
Maintenance organization, prioritizing of maintenance effort, maintenance methods, correct
resourcing, performance monitoring and reporting all play an important role in successful
application of on-line analysers.
The ultimate effectiveness of the contribution of on-line analysers is measured by the ability to
perform their functional requirements upon demand. This technical report gives guidance on
performance target-setting, strategies to improve reliability, methods to
...